EXPLORA EXP Series EXPlora - Hazardous Area EXPLORA IP68 Terminals Sealing Gasket O Ring Contact Insert O Ring O Ring O Ring Locking Ring Retaining Nut Main Body Panel Body Contact Insert Terminals Cable Gland Gland Cage Gland Nut ᔢ ATEX approval for Zone 2 and Zone 22 applications ᔢ Independently tested ᔢ ATEX Coding: ᔢ ATEX Classification: II 3 GD Ex nA IIC T6 Gc Ex tc IIIC T85˚C Dc ᔢ ATEX Certificate No: Baseefa09ATEX0232X ᔢ IP68 rating tested at 1.054kg/sq cm (15lb/sq in) 10m depth for 2 weeks ᔢ ᔢ ᔢ ᔢ ᔢ ᔢ Up to 18A, 600V ac/dc rating 2, 3, 4, 5, 7 and 10 pole Leading earth contact for 3, 4, 5 & 7 pole versions Trailing Neutral on 5 pole Plug or socket connection in each body style Water and dustproof to IP68 when mated www.bulgin.co.uk ᔢ ‘Scoop proof’ contacts ᔢ Field termination - screw terminations ᔢ Positive locating keyways - cannot be mis-connected ᔢ Sealing caps available to maintain IP68 rating of unmated connectors ᔢ ᔢ ᔢ ᔢ ᔢ ᔢ Compact design Easy assembly - no special tools required Single or 3 phase applications Cost effective solution Cable acceptance from 7 to 22mm O/D Two cable connector versions for 15mm and 22mm (maximum) cable diameters ᔢ Separate strain relief on large cable version 1 EXPLORA EXP Series EXPlora - Hazardous Area Connector EXPLORA FLEX CABLE CONNECTOR EXP-0911 ᔢ Mates with in-line flex or panel mounting versions ᔢ Positive, fast acting locking ring - can be turned with a gloved hand ᔢ Plug or socket versions ᔢ EXP-0 Series13-15mm cable dia. acceptance as standard, 7-13mm with additional gland pack ᔢ EXP-A Series 20-22mm cable dia. acceptance as standard, 14-20mm with additional gland pack ᔢ Strain Relief Clamp (EXP-A Series only) EXP-A911 Flex Cable Standard Cable Large Cable Description Standard Cable Large Cable Description EXP-0911/02/P EXP-0911/03/P EXP-0911/04/P EXP-0911/05/P EXP-0911/07/P EXP-0911/10/P EXP-A911/02/P EXP-A911/03/P EXP-A911/04/P EXP-A911/05/P EXP-A911/07/P EXP-A911/10/P 2 pole Plug 3 pole Plug 4 pole Plug 5 pole Plug 7 pole Plug 10 pole Plug EXP-0911/02/S EXP-0911/03/S EXP-0911/04/S EXP-0911/05/S EXP-0911/07/S EXP-0911/10/S EXP-A911/02/S EXP-A911/03/S EXP-A911/04/S EXP-A911/05/S EXP-A911/07/S EXP-A911/10/S 2 pole Socket 3 pole Socket 4 pole Socket 5 pole Socket 7 pole Socket 10 pole Socket IN-LINE FLEX CABLE CONNECTOR EXP-0921 ᔢ Mates with either EXP-0911 or EXP-A911 connectors ᔢ Plug or socket versions ᔢ EXP-0 Series13-15mm cable dia. acceptance as standard, 7-13mm with additional gland pack ᔢ EXP-A Series 20-22mm cable dia. acceptance as standard, 14-20mm with additional gland pack ᔢ Strain Relief Clamp (EXP-A Series only) EXP-A921 In-Line Flex Cable Standard Cable Large Cable Description Standard Cable Large Cable Description EXP-0921/02/P EXP-0921/03/P EXP-0921/04/P EXP-0921/05/P EXP-0921/07/P EXP-0921/10/P EXP-A921/02/P EXP-A921/03/P EXP-A921/04/P EXP-A921/05/P EXP-A921/07/P EXP-A921/10/P 2 pole Plug 3 pole Plug 4 pole Plug 5 pole Plug 7 pole Plug 10 pole Plug EXP-0921/02/S EXP-0921/03/S EXP-0921/04/S EXP-0921/05/S EXP-0921/07/S EXP-0921/10/S EXP-A921/02/S EXP-A921/03/S EXP-A921/04/S EXP-A921/05/S EXP-A921/07/S EXP-A921/10/S 2 pole Socket 3 pole Socket 4 pole Socket 5 pole Socket 7 pole Socket 10 pole Socket 2 www.bulgin.co.uk EXPLORA EXP Series EXPlora - Hazardous Area Connector PANEL MOUNTING CONNECTOR EXPLORA ᔢ Mates with EXP-0911 and EXP-A911 connectors ᔢ Single hole fixing ᔢ Anti-rotation key ᔢ High grade sealing gasket ᔢ 3-7mm panel thickness EXP-0931 Panel Mounting EXP-0931/02/P EXP-0931/03/P EXP-0931/04/P EXP-0931/05/P EXP-0931/07/P EXP-0931/10/P 2 pole Plug 3 pole Plug 4 pole Plug 5 pole Plug 7 pole Plug 10 pole Plug EXP-0931/02/S EXP-0931/03/S EXP-0931/04/S EXP-0931/05/S EXP-0931/07/S EXP-0931/10/S 2 pole Socket 3 pole Socket 4 pole Socket 5 pole Socket 7 pole Socket 10 pole Socket EXP-0941/02/S EXP-0941/03/S EXP-0941/04/S EXP-0941/05/S EXP-0941/07/S EXP-0941/10/S 2 pole Socket 3 pole Socket 4 pole Socket 5 pole Socket 7 pole Socket 10 pole Socket FLANGE MOUNTING CONNECTOR EXP-0941 ᔢ Mates with EXP-0911 and EXP-A911 connectors ᔢ Supplied with high grade sealing gasket ᔢ Supplied with sealing grommets for panel fixing screws (M6 thread recommended) Flange Mounting EXP-0941/02/P EXP-0941/03/P EXP-0941/04/P EXP-0941/05/P EXP-0941/07/P EXP-0941/10/P www.bulgin.co.uk 2 pole Plug 3 pole Plug 4 pole Plug 5 pole Plug 7 pole Plug 10 pole Plug 3 EXPLORA EXP Series EXPlora - Hazardous Area Connector Sealing Caps ACCESSORIES EXPLORA ᔢ Heavy duty sealing caps to maintain IP68 rating of unmated connectors, with stainless steel straps EXP-0990 Heavy duty sealing cap for use with EXP-0911/xx/x and EXP-A911/xx/x EXP-0991 Heavy duty sealing cap for use with EXP-0921/xx/x and EXP-A921/xx/x EXP-0992 Heavy duty sealing cap for use with EXP-0931 and EXP-0941 Gland Packs EXP-0990, EXP-0991, EXP-0992 EXP-0980 Pack of 3 additional cable glands for EXP-0911 and EXP-0921 to suit cable sizes; 11-13mm, 9-11 and 7-9mm dia. EXP-A980 Pack of 3 additional cable glands for EXP-A911 and EXP-A921 to suit cable sizes; 18-20mm, 16-18 and 14-16mm dia. PART NO SYSTEM E X P- 0 9 x x / x x / x / x Series Designation 09 = Standard Cable Accommodation (7-13mm) A9 = Large Cable Accommodation (14-22mm) Body Styles 1 = Flex, 2 = Flex In-line, 3 = Panel, 4 = Flange Panel Contact Termination 1 = Screw Terminal Number Contacts 02 = 2 pole, 03 = 3 pole, 04 = 4 pole, 05 = 5 pole, 07 = 7 pole, 10 = 10 pole Contact Type P = Plug, S = Socket Cable Acceptance EXP-0 version: Blank = 13-15mm 3 = 11-13mm 2 = 9-11mm 1 = 7-9mm Yellow cable gland (standard) Black cable gland White cable gland Dark Grey cable gland EXP-A version: Blank = 20-22mm 9 = 18-20mm 8 = 16-18mm 7 = 14-16mm Yellow cable gland (standard) Black cable gland White cable gland Dark Grey cable gland Example: EXP-0911/07/P/3 = Flex cable connector with standard cable accommodation body, seven pin contacts, with gland to suit 11-13mm cable. 4 www.bulgin.co.uk EXPLORA EXP Series EXPlora - Hazardous Area Connector SPECIFICATION No Poles: 2, 3, 4, 5 7 10 Current Rating: 18A 16A 10A Voltage Rating: 600Vac/dc 430Vac/dc 250Vac/dc Contact Resistance: <10mΩ (initial) Insulation Resistance: >106MΩ (@ 500V dc) Dielectric strength: 2.2kV ac min AC Breakdown voltage: 6kV Ambient Temperature Range: –20°C to +55°C Standards: ATEX Zone 2 and Zone 22 IEC60079-0:2007 IEC60079-15:2005 ATEX Coding: II 3 GD ATEX Certificate No: Baseefa09ATEX0232X ATEX Classification: Ex nA IIC T6 Gc Ex tc IIIC T85˚C Dc Materials: Body Mouldings: Polyester Flammability Rating: UL94V-0 UV Resistance: To EN50021:1999 Contacts: Machined Solid Brass, Nickel plated O Rings: Nitrile Panel Sealing Gasket: Silicone Rubber Sealing: IP68, EN60529:2001 tested @ 1.054kg/sq.cm. (15lb/sq.in.) 10m depth for 2 weeks Cable Acceptance: EXP-0911 - EXP-0921 13 - 15mm O/D standard, 7-13mm with gland pack EXP-A911 - EXP-A921 20 - 22mm O/D standard, 14 - 20mm with gland pack Contact Accommodation: 2.5 to 4mm2 (13 to10AWG) conductor, single or multi stranded Termination: Axial screw terminals Cable Retention force: 22mm dia, 150N 15mm dia, 150N 7mm dia, 80N Gland Nut Torques: EXP-0 range 13-15mm (Yellow - std.) 11-13mm (black) 9-11mm (white) 7-9mm (dark grey) EXP-A range 20-22mm (Yellow - std.) 18-20mm (black) 16-18mm (white) 14-16mm (dark grey) Tightening Torques: Panel mount nut Flange & Bulkhead fixing screws 3.16Nm 3.16Nm 3.16Nm 3.16Nm (28 (28 (28 (28 lb/in) lb/in) lb/in) lb/in) 3.16Nm 3.16Nm 3.16Nm 3.16Nm (28 (28 (28 (28 lb/in) lb/in) lb/in) lb/in) 2.25 Nm 0.9 Nm Dimensions: Compliant Overall dimensions of connectors when mated together CONTACT LAYOUT 2 pole 3 pole 4 pole 5 pole 7 pole 10 pole www.bulgin.co.uk EXP-0911 + EXP-0921 EXP-A911 + EXP-A921 230 mm max. 270 mm max. EXP-0911 + EXP-0931 EXP-A911 + EXP-A931 135 mm max. (to panel) 175 mm max. (to panel) EXP-0911 + EXP-0941 EXP-A911 + EXP-A941 145 mm max. (to panel, mid point on flange) 174 mm max. (to panel, mid point on flange) 5 EXPLORA Mechanical: Electrical:

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