ETC NCP1575/D

NCP1575
Low Voltage Synchronous
Buck Controller with
Adjustable Switching
Frequency
Features
• 0.980 V ±1.0% Reference Voltage
• V2 Control Topology
• 200 ns Transient Response
• Programmable Soft Start
• 40 ns Gate Rise and Fall Times (3.3 nF Load)
• Adaptive FET Nonoverlap Time
• Default 200 kHz Oscillator Frequency (No External
Resistor Required)
• User-Programmable Oscillator Frequency (One External
Resistor Required)
• Undervoltage Lockout
• On/Off Control Through Use of the COMP Pin
• Overvoltage Protection through Synchronous MOSFETs
• Synchronous N-Channel Buck Design
• “12 V Only” or Dual Supply Operation
 Semiconductor Components Industries, LLC, 2003
January, 2003 - Rev. 5
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1
SO-8
D SUFFIX
CASE 751
PIN CONNECTIONS AND
MARKING DIAGRAM
VCC
ROSC
NC
1
8
1575
ALYW
The NCP1575 is a low voltage buck controller. It provides the
control for a dc-dc power solution producing an output voltage as low
as 0.980 V over a wide current range. It contains all required circuitry
for a synchronous NFET buck regulator using the V2 control
method to achieve the fastest possible transient response and best
overall regulation. The NCP1575 operates at a default switching
frequency of 200 kHz, but switching frequency is user-programmable
with an additional resistor between ROSC and ground. This device
provides undervoltage lockout protection, Soft Start, and built-in
adaptive nonoverlap and is assembled in an SO-8 package.
The NCP1575-based solution requires a bias supply of 12 V, and it
can convert from a bulk power supply ranging from 2 V to 12 V.
Conversion from bulk supplies greater than 7 V is best accomplished
by using an external doubler circuit to raise the enhancement voltage
for the external NFET switches.
COMP
A
L
Y
W
GND
VFB
GATE(L)
GATE(H)
= Assembly Location
= Wafer Lot
= Year
= Work Week
ORDERING INFORMATION
Device
1
Package
Shipping
NCP1575D
SO-8
98 Units/Rail
NCP1575DR2
SO-8
2500 Tape & Reel
Publication Order Number
NCP1575/D
NCP1575
12 V
L1
1.0 H
D3
BAS20HT1
+
D2
BAV99LT1
R1
470
0.1 F
Q3
MMBT3904LT1
VCC
GND
Q1
VFB
ROSC
NC
NTD60N02R
GATE(L)
COMP
R3
Option
2.5 V/
10 A
C9
0.01 F
U1
C4
1.0 F
C2
1000 F/16 V
C3
C11
0.1 F
D1
18 V Zener
BZX84C18V
+
C1
1000 F/16 V
GATE(H)
NCP1575
Q2
C11
0.1 F
NTD110N02R
R5
L2
4.7 H
+
C5
C6
1000 F 1000 F
+
C8
104
R6
0.98 V
5.11 k
3.32 k
C10
4700 pF
Figure 1. 12 V Only Applications Diagram, 12 V to 2.5 V Conversion at 10 A
5V
12 V
33 F
8 V/1.6 A RMS × 2
Specialty Polymer
60 m ESR
1.2 V/ 10 A
NTD4302
1.4 H
NCP1575
VCC
ROSC
GND
VFB
NC
GATE(L)
COMP
GATE(H)
1000 pF
33 k
0.1 F
56 F
4 V/1.6 A RMS × 2
Specialty Polymer
40 m ESR
NTD4302
2.26 k
0.1 F
10 k
Figure 2. 12 V/5 V Applications Diagram, 350 kHz, 5 V to 1.2 V Conversion at 10 A
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NCP1575
12 V
L1
1.0 H
+
R7
D1
5.6 V Zener
BZX84C5V6
+
C1
1000 F/16 V
15
C3*
0.033 F
D2
BAV99LT1
R1
U1
15
VCC
C4
205
Q1
NTD30N02
VFB
ROSC
2.5 V/
6.0 A
C9
10000 pF
GND
NC
R3
Option
open
C2
1000 F/16 V
GATE(L)
COMP
GATE(H)
L2
2.4 H
NCP1575
Q4
NTD30N02
C11
0.1 F
R5
0.98 V
+
C5
C6
1000 F 1000 F
+
C8
104
R6
5.1 k
3.3 k
C10
4700 pF
*C3 value is dependent on MOSFET
gate drive current. Incorrect values
may cause poor VCC regulation or
excessive power dissipation in D1.
Figure 3. 12 V Only Applications Diagram, 12 V to 2.5 V Conversion at 6 A
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NCP1575
MAXIMUM RATINGS*
Rating
Value
Unit
150
°C
-65 to 150
°C
ESD Susceptibility (Human Body Model)
2.0
kV
ESD Susceptibility (Charged Device Model)
200
V
230 peak
°C
2
-
48
165
°C/W
°C/W
Operating Junction Temperature
Storage Temperature Range
Lead Temperature Soldering:
Reflow: (Note 1)
Moisture Sensitivity Level
Package Thermal Resistance, SO-8:
Junction-to-Case, RJC
Junction-to-Ambient, RJA
*The maximum package power dissipation must be observed.
1. 60 second maximum above 183°C.
MAXIMUM RATINGS
Pin Name
Symbol
VMAX
VMIN
ISOURCE
ISINK
IC Power Input
VCC
20 V
-0.5 V
N/A
1.5 A Peak, 450 mA DC
Compensation Capacitor
COMP
6.0 V
-0.5 V
10 mA
10 mA
Voltage Feedback Input
VFB
6.0 V
-0.5 V
1.0 mA
1.0 mA
Frequency Adjust
ROSC
6.0 V
-0.5 V
1.0 mA
1.0 mA
High-Side FET Driver
GATE(H)
20 V
-0.5 V, -2.0 V for 50 ns
1.5 A Peak, 200 mA DC
1.5 A Peak, 200 mA DC
Low- Side FET Driver
GATE(L)
20 V
-0.5 V, -2.0 V for 50 ns
1.5 A Peak, 200 mA DC
1.5 A Peak, 200 mA DC
Ground
GND
0.5 V
-0.5 V
1.5 A Peak, 450 mA DC
N/A
ELECTRICAL CHARACTERISTICS (0°C < TJ < 125°C, 9.0 V < VCC < 20 V, CGATE(H) = CGATE(L) = 3.3 nF,
CCOMP = 0.1 F, ROSC = 74 k; unless otherwise specified.) Note 2.
Characteristic
Test Conditions
Min
Typ
Max
Unit
Error Amplifier
VFB Bias Current
VFB = 0 V
-
0.4
2.0
A
COMP Source Current
COMP = 1.5 V, VFB = 0.8 V
15
30
60
A
COMP Sink Current
COMP = 1.5 V, VFB = 1.2 V
15
30
60
A
Reference Voltage
COMP = VFB
TJ < 25°C
0.970
0.965
0.980
0.980
0.990
0.995
V
V
COMP Max Voltage
VFB = 0.8 V
2.4
3.1
-
V
COMP Min Voltage
VFB = 1.2 V
-
0.1
0.2
V
COMP Fault Discharge Current at
UVLO
COMP = 1.2 V, VCC = 6.9 V
0.5
1.2
-
mA
COMP Fault Discharge Threshold to
Reset UVLO
-
0.1
0.25
0.3
V
Open Loop Gain
-
-
98
-
dB
Unity Gain Bandwidth
-
-
20
-
kHz
PSRR @ 1.0 kHz
-
-
70
-
dB
Output Transconductance
-
-
32
-
mmho
Output Impedance
-
-
2.5
-
M
2. Characteristics at temperature extremes are guaranteed via correlation using quality statistical control methods.
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NCP1575
ELECTRICAL CHARACTERISTICS (0°C < TJ < 125°C, 9.0 V < VCC < 20 V, CGATE(H) = CGATE(L) = 3.3 nF,
CCOMP = 0.1 F, ROSC = 74 k; unless otherwise specified.) Note 3.
Test Conditions
Characteristic
Min
Typ
Max
Unit
GATE(H) and GATE(L)
Rise Time
1.0 V < GATE(L), GATE(H) < VCC - 2.0 V,
VCC = 12 V
-
40
80
ns
Fall Time
VCC - 2.0 V < GATE(L), GATE(H) < 1.0 V
VCC = 12 V
-
40
80
ns
GATE(H) to GATE(L) Delay
GATE(H) < 2.0 V, GATE(L) > 2.0 V
40
60
105
ns
GATE(L) to GATE(H) Delay
GATE(L) < 2.0 V, GATE(H) > 2.0 V
40
60
105
ns
Minimum Pulse Width
GATE(X) = 4.0 V
-
250
-
ns
High Voltage (AC)
Measure GATE(L) or GATE(H)
0.5 nF < CGATE(H) = CGATE(L) < 10 nF
Note 4.
VCC - 0.5
VCC
-
V
Low Voltage (AC)
Measure GATE(L) or GATE(H)
0.5 nF < CGATE(H) = CGATE(L) < 10 nF
Note 4.
-
0
0.5
V
Resistance to GND. Note 4.
20
50
115
k
0.415
0.465
0.525
V
-
80
-
%
GATE(H)/(L) Pull-Down
PWM Comparator
PWM Comparator Offset
VFB = 0 V, Increase COMP Until GATE(H)
Starts Switching
Ramp Max Duty Cycle
-
Artificial Ramp
Duty Cycle = 50%, ROSC = 74 k
50
63
75
mV
Transient Response
COMP = 1.5 V, VFB 20 mV Overdrive.
Note 4
-
200
300
ns
VFB Input Range
Note 4
0
-
1.4
V
170
240
200
280
230
320
kHz
kHz
-
9.0
12
mA
Oscillator
Switching Frequency
ROSC Not Used
ROSC = 74 k
General Electrical Specifications
VCC Supply Current
COMP = 0 V (No Switching)
Start Threshold
GATE(H) Switching, COMP Charging
8.0
8.5
9.0
V
Stop Threshold
GATE(H) Not Switching, COMP Discharging
7.0
7.5
8.0
V
Hysteresis
Start - Stop
0.75
1.0
1.25
V
3. Characteristics at temperature extremes are guaranteed via correlation using quality statistical control methods.
4. Guaranteed by design. Not tested in production.
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NCP1575
PACKAGE PIN DESCRIPTION
PACKAGE PIN #
PIN SYMBOL
1
VCC
2
ROSC
3
NC
4
COMP
5
GATE(H)
High-side switch FET driver pin. Capable of delivering peak currents
of 1.5 A.
6
GATE(L)
Low-side synchronous FET driver pin. Capable of delivering peak
currents of 1.5 A.
7
VFB
Error amplifier and PWM comparator input.
8
GND
Power supply return.
UVLO Comp
Frequency adjust pin. If not used, oscillator frequency is nominally
200 kHz. Connecting ROSC to ground through a single resistor will
increase oscillator frequency.
No connect.
Error amp output. PWM comparator reference input. A capacitor to
LGND provides error amp compensation and Soft Start. Pulling pin
< 0.415 V locks gate outputs to a zero percent duty cycle state.
S
+
GND
Power supply input.
UVLO Latch
-
VCC
FUNCTION
Q
R
+
- 8.5 V/7.5 V
Set
Dominant
+
+
- 0.25 V
VCC
Error Amp
VFB
PWM Comp
-
PWM Latch
-
+
R
+
GATE(H)
Q
Nonoverlap
+
- 0.98 V
S
Reset
Dominant
VCC
GATE(L)
COMP
NC
- +
Oscillator
200 kHz
0.465 V
Frequency
Adjust
Figure 4. Block Diagram
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ROSC
NCP1575
TYPICAL PERFORMANCE CHARACTERISTICS
10
Oscillator Frequency (kHz)
216
ICC (mA)
9
8
7
6
214
212
210
208
206
204
5
0
20
40
60
80
Temperature (°C)
100
202
120
Figure 5. Supply Current vs. Temperature
40
60
80
Temperature (°C)
100
120
300
Oscillator Frequency (kHz)
Oscillator Frequency (kHz)
20
Figure 6. Oscillator Frequency vs. Temperature
(No ROSC)
600
500
400
300
200
100
10
0
100
ROSC Value (k)
295
290
285
280
275
270
1000
Figure 7. Oscillator Frequency vs. ROSC Value
0
20
40
60
80
Temperature (°C)
100
120
Figure 8. Oscillator Frequency (ROSC = 74 k)
vs. Temperature
0.984
70
Reference Voltage (V)
Artificial Ramp (mV)
0.983
65
60
55
0.982
0.981
0.980
0.979
0.978
0.977
50
10
100
ROSC Value (k)
1000
Figure 9. Artificial Ramp at 50% Duty Cycle
vs. ROSC Value
0.976
0
20
40
60
80
Temperature (°C)
100
Figure 10. Reference Voltage vs. Temperature
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120
NCP1575
TYPICAL PERFORMANCE CHARACTERISTICS
8.6
Start/Stop Threshold Voltages (V)
PWM Offset Voltage (mV)
470
465
460
455
450
0
20
40
60
80
Temperature (°C)
100
8.4
Turn-On
Threshold
8.2
8.0
7.8
Turn-Of f
Threshold
7.6
7.4
7.2
120
Figure 11. PWM Offset Voltage vs. Temperature
0
20
40
60
80
Temperature (°C)
100
120
Figure 12. Undervoltage Lockout Thresholds vs.
Temperature
0.60
31
30
Output Current (A)
Bias Current (A)
0.55
0.50
0.45
29
Sink Current
28
27
Source Current
26
25
0.40
0
20
40
60
80
Temperature (°C)
100
24
120
Figure 13. VFB Bias Current vs. Temperature
40
60
80
Temperature (°C)
100
120
1.20
COMP Maximum
Voltage
1.15
Discharge Current (mA)
3.0
COMP Voltages (V)
20
Figure 14. Error Amp Output Currents vs. Temperature
3.5
2.5
2.0
COMP Minimum
Voltage
1.5
1.0
COMP Fault
Threshold Voltage
0.5
0
0
0
20
40
60
80
Temperature (°C)
100
1.10
1.05
1.00
0.95
0.90
120
0
20
40
60
80
Temperature (°C)
100
120
Figure 16. COMP Fault Mode Discharge Current vs.
Temperature
Figure 15. COMP Voltages vs. Temperature
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NCP1575
TYPICAL PERFORMANCE CHARACTERISTICS
38
55
GATEH Fall Time
Gate Non-Overlap Time (ns)
GATEH Rise Time
34
32
30
28
GATEL Rise Time
26
GATEL Fall Time
24
50
GATEH to GATEL
Delay Time
45
GATEL to GATEH
Delay Time
40
35
22
20
0
20
40
60
80
Temperature (°C)
100
30
120
Figure 17. GATE Output Rise and Fall Times vs.
Temperature (VCC = 12 V)
0
20
40
60
80
Temperature (°C)
65
60
55
50
0
20
100
120
Figure 18. GATE Nonoverlap Times vs. Temperature
70
Artificial Ramp (mV)
GATE Rise/Fall Times (ns)
36
40
60
80
Temperature (°C)
100
Figure 19. Artificial Ramp at 50% Duty Cycle
(ROSC Not Used)
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NCP1575
APPLICATION INFORMATION
THEORY OF OPERATION
The error signal loop can have a low crossover frequency,
since the transient response is handled by the ramp signal
loop. The main purpose of this ‘slow’ feedback loop is to
provide dc accuracy. Noise immunity is significantly
improved, since the error amplifier bandwidth can be rolled
off at a low frequency. Enhanced noise immunity improves
remote sensing of the output voltage, since the noise
associated with long feedback traces can be effectively
filtered.
Line and load regulation are drastically improved because
there are two independent control loops. A voltage mode
controller relies on the change in the error signal to
compensate for a deviation in either line or load voltage.
This change in the error signal causes the output voltage to
change corresponding to the gain of the error amplifier,
which is normally specified as line and load regulation. A
current mode controller maintains a fixed error signal during
line transients, since the slope of the ramp signal changes in
this case. However, regulation of load transients still requires
a change in the error signal. The V2 method of control
maintains a fixed error signal for both line and load variation,
since the ramp signal is affected by both line and load.
The stringent load transient requirements of modern
microprocessors require the output capacitors to have very
low ESR. The resulting shallow slope in the output ripple can
lead to pulse width jitter and variation caused by both random
and synchronous noise. A ramp waveform generated in the
oscillator is added to the ramp signal from the output voltage
to provide the proper voltage ramp at the beginning of each
switching cycle. This slope compensation increases the noise
immunity, particularly at duty cycles above 50%.
The NCP1575 is a simple, synchronous, fixed-frequency,
low-voltage buck controller using the V2 control method.
V2 Control Method
The V2 control method uses a ramp signal generated by
the ESR of the output capacitors. This ramp is proportional
to the ac current through the main inductor and is offset by
the dc output voltage. This control scheme inherently
compensates for variation in either line or load conditions,
since the ramp signal is generated from the output voltage
itself. The V2 method differs from traditional techniques
such as voltage mode control, which generates an artificial
ramp, and current mode control, which generates a ramp
using the inductor current.
-
GATE(H)
PWM
+
GATE(L)
RAMP
Slope
Compensation
Output
Voltage
Error
Amplifier
VFB
-
COMP
Error
Signal
+
Reference
Voltage
Figure 20. V2 Control with Slope Compensation
The V2 control method is illustrated in Figure 20. The
output voltage generates both the error signal and the ramp
signal. Since the ramp signal is simply the output voltage, it
is affected by any change in the output, regardless of the
origin of that change. The ramp signal also contains the DC
portion of the output voltage, allowing the control circuit to
drive the main switch from 0% to 100% duty cycle as
required.
A variation in line voltage changes the current ramp in the
inductor, which causes the V2 control scheme to compensate
the duty cycle. Since any variation in inductor current
modifies the ramp signal, as in current mode control, the V2
control scheme offers the same advantages in line transient
response.
A variation in load current will affect the output voltage,
modifying the ramp signal. A load step immediately changes
the state of the comparator output, which controls the main
switch. The comparator response time and the transition
speed of the main switch determine the load transient
response. Unlike traditional control methods, the reaction
time to the output load step is not related to the crossover
frequency of the error signal loop.
Start Up
The NCP1575 features a programmable Soft Start
function, which is implemented through the error amplifier
and the external compensation capacitor. This feature
prevents stress to the power components and limits output
voltage overshoot during start-up. As power is applied to the
regulator, the NCP1575 undervoltage lockout circuit (UVL)
monitors the IC’s supply voltage (VCC). The UVL circuit
holds the GATE(H) output low and the GATE(L) output
high until VCC exceeds the 8.5 V threshold. A hysteresis
function of 1.0 V improves noise immunity. The
compensation capacitor connected to the COMP pin is
charged by a 30 A current source. When the capacitor
voltage exceeds the 0.465 V offset of the PWM comparator,
the PWM control loop will allow switching to occur. The
upper gate driver GATE(H) is activated, turning on the upper
MOSFET. The current ramps up through the main inductor
and linearly powers the output capacitors and load. When
the regulator output voltage exceeds the COMP pin voltage
minus the 0.465 V PWM comparator offset threshold and
the artificial ramp, the PWM comparator terminates the
initial pulse.
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NCP1575
to an overvoltage condition within 200 ns, turning off the
upper MOSFET and disconnecting the regulator from its
input voltage. This results in a crowbar action to clamp the
output voltage, preventing damage to the load. The regulator
remains in this state until the overvoltage condition ceases.
VIN
8.5 V
VCOMP
0.465 V
VFB
Shutdown
When the input voltage connected to VCC falls through the
lower threshold of the UVLO comparator, a fault latch is set.
The fault latch provides a signal that forces both GATE(H)
low and GATE(L) high, producing a low-impedance current
sink to ground at the converter switch node. At the same
time, the latch also turns on a transistor which pulls down on
the COMP pin, quickly discharging the external capacitor,
and allowing COMP to fall.
GATE(H)
UVLO
STARTUP
tS
NORMAL OPERATION
Figure 21. Idealized Waveforms
Normal Operation
During normal operation, the duty cycle of the gate drivers
remains approximately constant as the V2 control loop
maintains the regulated output voltage under steady state
conditions. Variations in supply line or output load conditions
will result in changes in duty cycle to maintain regulation.
CONVERTER DESIGN
Choosing the VOUT Resistor Divider Values
The NCP1575 has an internal 0.98 V reference. A resistor
divider is used to set the output voltage.
Input Supplies
The NCP1575 can be used in applications where a 12 V
supply is available along with a lower voltage supply. Often
the lower voltage supply is 5 V, but it can be any voltage less
than the 12 V supply minus the required gate drive voltage
of the top MOSFET. The greater the difference between the
two voltages, the better the efficiency due to increasing VGS
available to turn on the upper MOSFET. In order to maintain
power supply stability, the lower supply voltage should be
at least 1.5 times the desired voltage.
Adding a few additional components allows the NCP1575
to convert power in a “12 V only” application. This circuit
is illustrated in Figure 1. Note that in all cases, the maximum
supply voltage specification of 20 V must not be exceeded.
VOUT
R1
VFB
R2
Figure 22.
The formula to set the output voltage is
VOUT (R1R2 1) (0.98 V)
Gate Charge Effect on Switching Times
Arbitrarily choose a value of R2 that is sufficiently low
that the VFB bias current (typically 50 nA) will have
negligible effect on the output voltage. Solve the equation
above for the value of R1.
When using the onboard gate drivers, the gate charge has
an important effect on the switching times of the FETs. A
finite amount of time is required to charge the effective
capacitor seen at the gate of the FET. Therefore, the rise and
fall times rise linearly with increased capacitive loading.
Choosing the Oscillator Frequency
The NCP1575 has an oscillator that is trimmed to 200 kHz
at the factory. The NCP1575 will operate at this frequency
without the addition of any external components. However,
the oscillator is user-programmable with a single resistor.
This resistor is connected between the ROSC pin and ground.
Adding this resistor will raise the frequency above 200 kHz.
A graph of oscillator frequency vs. ROSC resistance is
provided in the typical operating characteristics section of
this data sheet.
Transient Response
The 200 ns reaction time of the control loop provides fast
transient response to any variations in input voltage and
output current. Pulse-by-pulse adjustment of duty cycle is
provided to quickly ramp the inductor current to the required
level. Since the inductor current cannot be changed
instantaneously, regulation is maintained by the output
capacitors during the time required to slew the inductor
current. For better transient response, several high
frequency and bulk output capacitors are usually used.
Selection of the Output Capacitors
These components must be selected and placed carefully
to yield optimal results. Capacitors should be chosen to
provide acceptable ripple on the regulator output voltage.
Key specifications for output capacitors are their ESR
Overvoltage Protection
Overvoltage protection is provided as a result of the
normal operation of the V2 control method and requires no
additional external components. The control loop responds
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NCP1575
Selection of the Input Inductor
(Equivalent Series Resistance), and ESL (Equivalent Series
Inductance). For best transient response, a combination of
low value/high frequency and bulk capacitors placed close
to the load will be required.
In order to determine the number of output capacitors the
maximum voltage transient allowed during load transitions
has to be specified. The output capacitors must hold the
output voltage within these limits since the inductor current
can not change with the required slew rate. The output
capacitors must therefore have a very low ESL and ESR.
The voltage change during the load current transient is:
A common requirement is that the buck controller must
not disturb the input voltage. One method of achieving this
is by using an input inductor and a bypass capacitor. The
input inductor isolates the supply from the noise generated
in the switching portion of the buck regulator and also limits
the inrush current into the input capacitors upon power up.
The inductor’s limiting effect on the input current slew rate
becomes increasingly beneficial during load transients. The
worst case is when the load changes from no load to full load
(load step), a condition under which the highest voltage
change across the input capacitors is also seen by the input
inductor. The inductor successfully blocks the ripple current
while placing the transient current requirements on the input
bypass capacitor bank, which has to initially support the
sudden load change.
The minimum inductance value for the input inductor is
therefore:
t
VOUT IOUT ESL ESR TR
t
COUT
where:
IOUT / t = load current slew rate;
IOUT = load transient;
t = load transient duration time;
ESL = Maximum allowable ESL including capacitors,
circuit traces, and vias;
ESR = Maximum allowable ESR including capacitors
and circuit traces;
tTR = output voltage transient response time.
The designer has to independently assign values for the
change in output voltage due to ESR, ESL, and output
capacitor discharging or charging. Empirical data indicates
that most of the output voltage change (droop or spike
depending on the load current transition) results from the
total output capacitor ESR.
The maximum allowable ESR can then be determined
according to the formula:
ESRMAX V
LIN (dIdt)MAX
where:
LIN = input inductor value;
V = voltage seen by the input inductor during a full load
swing;
(dI/dt)MAX = maximum allowable input current slew rate.
The designer must select the LC filter pole frequency so
that at least 40 dB attenuation is obtained at the regulator
switching frequency. The LC filter is a double-pole network
with a slope of -2.0, a roll-off rate of -40 dB/dec, and a
corner frequency:
VESR
IOUT
fC Selection of the Output Inductor
There are many factors to consider when choosing the
output inductor. Maximum load current, core and winding
losses, ripple current, short circuit current, saturation
characteristics, component height and cost are all variables
that the designer should consider. However, the most
important consideration may be the effect inductor value has
on transient response.
The amount of overshoot or undershoot exhibited during
a current transient is defined as the product of the current
step and the output filter capacitor ESR. Choosing the
inductor value appropriately can minimize the amount of
energy that must be transferred from the inductor to the
capacitor or vice-versa. In the subsequent paragraphs, we
will determine the minimum value of inductance required
for our system and consider the trade-off of ripple current
vs. transient response.
ESRCAP
ESRMAX
where:
ESRCAP = maximum ESR per capacitor (specified in
manufacturer’s data sheet).
ESRMAX = maximum allowable ESR.
The actual output voltage deviation due to ESR can then
be verified and compared to the value assigned by the
designer:
VESR IOUT ESRMAX
Similarly, the maximum allowable ESL is calculated from
the following formula:
ESLMAX 2 LC
where:
L = input inductor;
C = input capacitor(s).
where:
VESR = change in output voltage due to ESR (assigned
by the designer)
Once the maximum allowable ESR is determined, the
number of output capacitors can be found by using the
formula:
Number of capacitors 1
VESL t
I
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NCP1575
In order to choose the minimum value of inductance, input
voltage, output voltage and output current must be known.
Most computer applications use reasonably well regulated
bulk power supplies so that, while the equations below
specify VIN(MAX) or VIN(MIN), it is possible to use the
nominal value of VIN in these calculations with little error.
Current in the inductor while operating in the continuous
current mode is defined as the load current plus ripple
current.
Inductor value selection also depends on how much output
ripple voltage the system can tolerate. Output ripple voltage
is defined as the product of the output ripple current and the
output filter capacitor ESR.
Thus, output ripple voltage can be calculated as:
VRIPPLE ESRC
IRIPPLE
The ripple current waveform is triangular, and the current
is a function of voltage across the inductor, switch FET
on-time and the inductor value. FET on-time can be defined
as the product of duty cycle and switch frequency, and duty
cycle can be defined as a ratio of VOUT to VIN. Thus,
PD (I 2L)(ESRL)
The temperature rise of the inductor relative to the air
surrounding it is defined as the product of power dissipation
and thermal resistance to ambient:
(VIN VOUT)VOUT
(fOSC)(L)(VIN)
T(inductor) (Ra)(PD)
Ra for an inductor designed to conduct 20 A to 30 A is
approximately 45°C/W. The inductor temperature is given as:
Peak inductor current is defined as the load current plus
half of the peak current. Peak current must be less than the
maximum rated FET switch current, and must also be less
than the inductor saturation current. Thus, the maximum
output current can be defined as:
IOUT(MAX) ISWITCH(MAX) fOSC
L
VIN
Finally, we should consider power dissipation in the
output inductors. Power dissipation is proportional to the
square of inductor current:
IL ILOAD IRIPPLE
IRIPPLE ESRC
VIN VOUT
VOUT
T(inductor) T(inductor) Tambient
VCC Bypass Filtering
A small RC filter should be added between module VCC
and the VCC input to the IC. A 10 resistor and a 0.47 F
capacitor should be sufficient to ensure the controller IC does
not operate erratically due to injected noise, and will also
supply reserve charge for the onboard gate drivers.
VIN(MAX) VOUT
VOUT
2
fOSC
L
VIN(MAX)
Since the maximum output current must be less than the
maximum switch current, the minimum inductance required
can be determined.
Input Filter Capacitors
(VIN(MIN) VOUT)VOUT
L(MIN) (fOSC)(ISWITCH(MAX))(VIN(MIN))
The input filter capacitors provide a charge reservoir that
minimizes supply voltage variations due to changes in current
flowing through the switch FETs. These capacitors must be
chosen primarily for ripple current rating.
This equation identifies the value of inductor that will
provide the full rated switch current as inductor ripple
current, and will usually result in inefficient system
operation. The system will sink current away from the load
during some portion of the duty cycle unless load current is
greater than half of the rated switch current. Some value
larger than the minimum inductance must be used to ensure
the converter does not sink current. Choosing larger values
of inductor will reduce the ripple current, and inductor value
can be designed to accommodate a particular value of ripple
current by replacing ISWITCH(MAX) with a desired value of
IRIPPLE:
LIN
LOUT
VIN
VOUT
IIN(AVE)
IRMS(CIN)
CIN
COUT
CONTROL
INPUT
Figure 23.
(VIN(MIN) VOUT)VOUT
L(RIPPLE) (fOSC)(IRIPPLE)(VIN(MIN))
Consider the schematic shown in Figure 23. The average
current flowing in the input inductor LIN for any given
output current is:
However, reducing the ripple current will cause transient
response times to increase. The response times for both
increasing and decreasing current steps are shown below.
V
IIN(AVE) IOUT OUT
VIN
TRESPONSE(INCREASING) Input capacitor current is positive into the capacitor when
the switch FETs are off, and negative out of the capacitor
when the switch FETs are on. When the switches are off,
IIN(AVE) flows into the capacitor. When the switches are on,
capacitor current is equal to the per-phase output current
minus IIN(AVE). If we ignore the small current variation due
(L)(IOUT)
(VIN VOUT)
TRESPONSE(DECREASING) (L)(IOUT)
(VOUT)
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NCP1575
RDS(ON) will result in higher efficiency and will reduce
generated heat.
It can be advantageous to use multiple switch FETs to
reduce power consumption. By placing a number of FETs in
parallel, the effective RDS(ON) is reduced, thus reducing the
ohmic power loss. However, placing FETs in parallel
increases the gate capacitance so that switching losses
increase. As long as adding another parallel FET reduces the
ohmic power loss more than the switching losses increase,
there is some advantage to doing so. However, at some point
the law of diminishing returns will take hold, and a marginal
increase in efficiency may not be worth the board area
required to add the extra FET. Additionally, as more FETs
are used, the limited drive capability of the FET driver will
have to charge a larger gate capacitance, resulting in
increased gate voltage rise and fall times. This will affect the
amount of time the FET operates in its ohmic region and will
increase power dissipation.
The following equations can be used to calculate power
dissipation in the switch FETs.
For ohmic power losses due to RDS(ON):
to the output ripple current, we can approximate the input
capacitor current waveform as a square wave. We can then
calculate the RMS input capacitor ripple current:
V
I 2IN(AVE) OUT
VIN
IOUT per phase IIN(AVE)
2 I 2IN(AVE)
IRMS(CIN) The input capacitance must be designed to conduct the
worst case input ripple current. This will require several
capacitors in parallel. In addition to the worst case current,
attention must be paid to the capacitor manufacturer’s
derating for operation over temperature.
As an example, let us define the input capacitance for a
5 V to 3.3 V conversion at 10 A at an ambient temperature
of 60°C. Efficiency of 80% is assumed. Average input
current in the input filter inductor is:
IIN(AVE) (10 A)(3.3 V5 V) 6.6 A
Input capacitor RMS ripple current is then
IIN(RMS) 6.62 3.3 V
5V
[(10 A 6.6 A)2 6.6 A2]
PON(TOP) 4.74 A
PON(BOTTOM) If we consider a Rubycon MBZ series capacitor, the ripple
current rating for a 6.3 V, 1800 nF capacitor is 2000 mA at
100 kHz and 105°C. We determine the number of input
capacitors by dividing the ripple current by the
per- capacitor current rating:
(RDS(ON)(TOP))(IRMS(TOP))2
(number of topside FETs)
RDS(ON)(BOTTOM)
IRMS(BOTTOM)
2
number of bottom- side FETs
Note that RDS(ON) increases with temperature. It is good
practice to use the value of RDS(ON) at the FET’s maximum
junction temperature in the calculations shown above.
Number of capacitors 4.74 A2.0 A 2.3
IRMS(TOP) A total of at least 3 capacitors in parallel must be used to
meet the input capacitor ripple current requirements.
I
2
PK
(IPK)(IRIPPLE) D I 2RIPPLE
3
IRMS(BOTTOM) I 2PK (IPKIRIPPLE) Output Switch FETs
Output switch FETs must be chosen carefully, since their
properties vary widely from manufacturer to manufacturer.
The NCP1575 system is designed assuming that n-channel
FETs will be used. The FET characteristics of most concern
are the gate charge/gate-source threshold voltage, gate
capacitance, on-resistance, current rating and the thermal
capability of the package.
The onboard FET driver has a limited drive capability. If
the switch FET has a high gate charge, the amount of time
the FET stays in its ohmic region during the turn-on and
turn-of f transitions is larger than that of a low gate charge
FET, with the result that the high gate charge FET will
consume more power. Similarly, a low on-resistance FET
will dissipate less power than will a higher on-resistance
FET at a given current. Thus, low gate charge and low
IRIPPLE (1 D) 2
I RIPPLE
3
(VIN VOUT)(VOUT)
(fOSC)(L)(VIN)
I
I
I
IPEAK ILOAD RIPPLE OUT RIPPLE
2
3
2
where:
D = Duty cycle.
For switching power losses:
PD nCV2(fOSC)
where:
n = number of switch FETs (either top or bottom),
C = FET gate capacitance,
V = maximum gate drive voltage (usually VCC),
fOSC = switching frequency.
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NCP1575
Layout Considerations
by switching currents. A separate ground path will
reduce the potential for jitter.
3. The VCC bypass capacitor (0.1 F or greater)
should be located as close as possible to the IC.
This capacitor’s connection to GND must be as
short as possible. A 10 resistor should be placed
close to the VCC pin.
4. The IC should not be placed in the path of
switching currents. If a ground plane is used, care
should be taken by the designer to ensure that the
IC is not located over a ground or other current
return path.
1. The fast response time of V2 technology increases
the IC’s sensitivity to noise on the VFB line.
Fortunately, a simple RC filter, formed by the
feedback network and a small capacitor (100 pF
works well) placed between VFB and GND filters
out most noise and provides a system practically
immune to jitter. This capacitor should be located
as close as possible to the IC.
2. The COMP capacitor should be connected via its
own path to the IC ground. The COMP capacitor
is sensitive to the intermittent ground drops caused
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NCP1575
PACKAGE DIMENSIONS
SO-8
D SUFFIX
CASE 751-07
ISSUE AA
NOTES:
1. DIMENSIONING AND TOLERANCING PER ANSI
Y14.5M, 1982.
2. CONTROLLING DIMENSION: MILLIMETER.
3. DIMENSION A AND B DO NOT INCLUDE MOLD
PROTRUSION.
4. MAXIMUM MOLD PROTRUSION 0.15 (0.006) PER
SIDE.
5. DIMENSION D DOES NOT INCLUDE DAMBAR
PROTRUSION. ALLOWABLE DAMBAR
PROTRUSION SHALL BE 0.127 (0.005) TOTAL IN
EXCESS OF THE D DIMENSION AT MAXIMUM
MATERIAL CONDITION.
6. 751−01 THRU 751−06 ARE OBSOLETE. NEW
STANDARD IS 751−07
-XA
8
5
0.25 (0.010)
S
B
1
M
Y
M
4
K
-YG
C
N
X 45 SEATING
PLANE
-Z-
0.10 (0.004)
H
D
0.25 (0.010)
M
Z Y
S
X
M
J
S
DIM
A
B
C
D
G
H
J
K
M
N
S
MILLIMETERS
MIN
MAX
4.80
5.00
3.80
4.00
1.35
1.75
0.33
0.51
1.27 BSC
0.10
0.25
0.19
0.25
0.40
1.27
0
8
0.25
0.50
5.80
6.20
INCHES
MIN
MAX
0.189
0.197
0.150
0.157
0.053
0.069
0.013
0.020
0.050 BSC
0.004
0.010
0.007
0.010
0.016
0.050
0
8
0.010
0.020
0.228
0.244
V2 is a trademark of Switch Power, Inc.
ON Semiconductor and
are registered trademarks of Semiconductor Components Industries, LLC (SCILLC). SCILLC reserves the right to make
changes without further notice to any products herein. SCILLC makes no warranty, representation or guarantee regarding the suitability of its products for any
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liability, including without limitation special, consequential or incidental damages. “Typical” parameters which may be provided in SCILLC data sheets and/or
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NCP1575/D