RoHS Ready SOLARLOK Photovoltaic Interconnection System SOLARLOK Photovoltaic Interconnection System Catalog 889753-3 Revised 9-2009 Table of Contents The SOLARLOK Concept . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Large Junction Box – Serial Interconnection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-Rail Junction Box – Serial Interconnection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Medium Junction Box – Serial Interconnection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Small Junction Box – Serial Interconnection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Eco Junction Box – Serial Interconnection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Slim Junction Box – Serial Interconnection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Micro Junction Box – Serial Interconnection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Junction Boxes for Building integrated PV Applications (BiPV) . . . . . . . . . . . . . . . . . . . . . . Solar Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Combiner Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cable Coupler – Standard Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cable Coupler – Slim Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . T-Branch Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DC Converter Receptacle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AC Inverter Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Field Wiring, Switching and Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Solar Cable – TÜV and UL certified . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Solar Cable, 1-Pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring Example with Extension Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Grounding Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Interconnection Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Application Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Assembly and Installation Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Numerical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Restriction on the Use of Hazardous Substances (RoHS) . . . . . . . . . . . . . . . . . . . . . . . . . . . Product Information Center (PIC) 1 2 3 4 6 7 8 9 10 12 13 14 15 16 17 18 19 20 21 22 23 24 26 28 29 33 34 36 Tyco Electronics Online Our PIC team are there to help with any further questions. With our experienced employees in the Product Information Center (PIC) we can offer you a reliable source of information and support for your technical queries. Internet Homepage: www.tycoelectronics.com/solar To contact your local Tyco Electronics subsidiary, please refer to the address page at the back of this catalog. Electronic Internet Catalog: http://catalog.tycoelectronics.com Product und Machine Literature Order quickly and easily by fax: For Fax No. see address page entry for your specific region. Our website is more than an Internet guide. It is constantly being added to and is an innovative and interactive source for applications tips, product updates and technical information of all types. With our innovative StepSearch software, which has been perfected over a period of several years you can conveniently surf your way through all our products. A large product range has extensive product literature. You can request flyers, catalogs and brochures for each of the product sectors of relevance to you. All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications. SOLARLOK Photovoltaic Interconnection System Catalog 889753-3 Revised 9-2009 The SOLARLOK Concept System Features Junction Box I Variable wiring options I Easily accessible I Simple, fast and cost-effective assembly I Flat, low profile design I High current carrying capacity I Good thermal balance I Connectorized or direct wire configurations I Up to four outputs possible I Up to six internal rails I Customer-specific solutions I TÜV and UL approved Connector I Simple on-site processing I Mating safety provided by keyed housings I Semi-automatic assembly capability possible I Multiple plugging and unplugging cycles I Accomodates solar cable with different insulation diameters I High current carrying capacity I Wide temperature operating range I TÜV and UL approved Solar Cable I Dual wall insulation I Electron beam cross-linked I Excellent resistance to U.V., water, ozone, fluids, salt, general weathering I Excellent resistance to abrasion I Halogen free, flame retardant, low toxicity I Very low smoke emissions I Excellent flexibility and stripping performance I Different cable diameters I Operating Temperature from –40 °C up to +125 °C I Voltage Rating up to 1800 V DC I Short circuit resistant up to +250 °C I TÜV and UL approved Simple and Reliable System Interconnection of Individual Solar Modules Right to the DC/AC Converters Tyco Electronics will be contributing to the establishment of this environmentally-friendly technology with the introduction of its SOLARLOK connector system. Market expansion of the formerly regulated energy supply sector, increased global environmental awareness and governments committing themselves to more stringent environmental targets have opened up new opportunities for the photovoltaic industry. SOLARLOK delivers a flexible system solution for easy and reliable interconnections from photovoltaic modules to the DC/AC converter. The entire system concept is based on costeffective and reliable processing of individual interconnection system components. This significantly reduces installation costs of the solar energy system. Having served a niche market in the past, the photovoltaics industry now has the opportunity to move into mass production, realizing economies of scale and gaining a greater market share of the world’s energy mix. The junction box concept is based on a flexible, open system structure, which allows serial as well as parallel interconnection via direct wire connect or separable connectors. Within the junction box, up to six termination places rails are available for photovoltaic foil connection. The male and female cable coupler was designed for high voltage and high current-carrying capacity in addition to the wellestablished IP 67 sealing requirement in the photovoltaic industry. Mating safety is provided by polarity keyed housings, fully shrouded contacts, reliable high cycle life, and squeeze to release connection system. In addition, a wide temperature range and fulfillment of worldwide standards for photovoltaic connection systems complement the robust product specification. The design of the male and female receptacle for the junction box and the DC/AC converter follow the cable coupler “click philosophy” for quick and secure mating even in difficult mounting positions. If required by the customer, the junction box can be delivered pre-configured with diodes, jumpers, plug connectors, and solar cable pigtails. All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications. 1 SOLARLOK Photovoltaic Interconnection System Catalog 889753-3 Revised 9-2009 D: 150 mm Large Junction Box – Serial Interconnection + W: 150 mm H: 25 mm All mentioned versions are standard. Plus-connection see drawing. Junction Box with Mounted Cable and Connectors Part Number Contact Rails Diodes Rated Current (IEC 61215, Edition 2) (Ampere) Cable Length (mm) Wire Size (mm2 ) 1740300-2 6 5 6.0 1,000 4.0 1987294-2 6 5 8.5 1,000 4.0 1987254-2 6 5 13.0 1,000 4.0 1740077-1 4 3 6.0 1,000 4.0 1740077-3 4 3 8.5 1,000 4.0 on request 4 3 13.0 1,000 4.0 Junction Box with Connector Outlet Part Number Contact Rails Diodes Rated Current (IEC 61215, Edition 2) (Ampere) 3-1394723-0 6 5 6.0 6-1394723-5 6 5 8.5 6-1394723-6 6 5 13.0 2-1394723-4 4 3 6.0 on request 4 3 8.5 5-1394723-3 4 3 13.0 Junction Box with Extended Wiring Space Special Versions Rated Current (IEC 61215, Edition 2) (Ampere) Part Number Contact Rails Diodes 1981988-1 6 5 8.5 1,000 4.0 1981987-1 6 5 13.0 1,000 4.0 Cable Length (mm) Wire Size (mm2 ) Standard mounting on the panel with silicone glue (approved types see application specification). Optional with double-sided adhesive tape (specifications of the adhesive tape can be found in the datasheets of the manufacturer). 2 All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications. Comments Junction Box with extended wiring space SOLARLOK Photovoltaic Interconnection System Catalog 889753-3 Revised 9-2009 D: 135 mm 5-Rail Junction Box – Serial Interconnection + W: 140 mm H: 22.5 mm All mentioned versions are standard. Plus-connection see drawing. TÜV and UL pending. Junction Box with Mounted Cable and Connectors Rated Current (IEC 61215, Edition 2) (Ampere) Part Number Contact Rails Diodes 1987858-3 5 4 8.5 1,000 4.0 1987982-3 5 4 13.0 1,000 4.0 Rated Current (IEC 61215, Edition 2) (Ampere) Cable Length (mm) Wire Size (mm2 ) Junction Box with Connector Outlet Part Number Contact Rails Diodes on request 5 4 8.5 on request 5 4 13.0 Standard mounting on the panel with silicone glue (approved types see application specification). Optional with double-sided adhesive tape (specifications of the adhesive tape can be found in the datasheets of the manufacturer). All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications. 3 SOLARLOK Photovoltaic Interconnection System Catalog 889753-3 Revised 9-2009 D: 135 mm Medium Junction Box – Serial Interconnection + W: 115 mm H: 22.5 mm All mentioned versions are standard. Plus-connection see drawing. Junction Box with Mounted Cable and Connectors Part Number Contact Rails Diodes Rated Current (IEC 61215, Edition 2) (Ampere) Cable Length (mm) Wire Size (mm2 ) 1987002-4 4 3 6.0 1,000 4.0 1740699-6 4 3 8.5 1,000 4.0 1740971-2 4 3 13.0 1,000 4.0 Junction Box with Connector Outlet Part Number Contact Rails Diodes Rated Current (IEC 61215, Edition 2) (Ampere) 1987003-3 4 3 6.0 1740700-1 4 3 8.5 1740972-1 4 3 13.0 Standard mounting on the panel with silicone glue (approved types see application specification). Optional with double-sided adhesive tape (specifications of the adhesive tape can be found in the datasheets of the manufacturer). 4 All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications. SOLARLOK Photovoltaic Interconnection System Catalog 889753-3 Revised 9-2009 D: 135 mm Medium Junction Box – Serial Interconnection – Special Versions + W: 115 mm H: 22.5 mm All mentioned versions are standard. Plus-connection see drawing. Junction Box with Mounted Cable and Connectors Part Number Contact Rails Diodes Rated Current (IEC 61215, Edition 2) (Ampere) Cable Length (mm) Wire Size (mm2 ) 3-1740699-9 4 3 8.5 1,000 4.0 Male Contact (neutral) right, left closed 3-1740699-8 4 3 8.5 1,000 4.0 Female Contact (neutral) left, right closed 0-1987994-1 4 3 13.0 1,000 4.0 Male Contact (neutral) right, left closed 0-1987995-1 4 3 13.0 1,000 4.0 Female Contact (neutral) left, right closed D: 135 mm Comments + W: 115 mm H: 22.5 mm Inside Style Part Number 0- 1740657-8 0- 1740658-1 Contact Rails Diodes Rated Current (IEC 61215, Edition 2) (Ampere) Cable Length (mm) Wire Size (mm2 ) 4 3 8.5 1,000 4.0 with Mounted Cable 4 3 8.5 1,000 4.0 with Connector Outlet Comments Standard mounting on the panel with silicone glue (approved types see application specification). Optional with double-sided adhesive tape (specifications of the adhesive tape can be found in the datasheets of the manufacturer). All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications. 5 SOLARLOK Photovoltaic Interconnection System Catalog 889753-3 Revised 9-2009 D: 138 mm Small Junction Box – Serial Interconnection + W: 90 mm H: 22 mm All mentioned versions are standard. Plus-connection see drawing. Junction Box with Mounted Cable and Connectors Rated Current (IEC 61215, Edition 2) (Ampere) Part Number Contact Rails Diodes 1740425-5 3 2 6.5 1,000 4.0 1987225-6 3 2 10.5 1,000 4.0 1987252-1 3 2 14.0 1,000 4.0 Rated Current (IEC 61215, Edition 2) (Ampere) Cable Length (mm) Junction Box with Connector Outlet Part Number Contact Rails Diodes 1418867-6 3 2 6.5 1987459-1 3 2 10.5 1987777-1 3 2 14.0 Standard mounting on the panel with silicone glue (approved types see application specification). Optional with double-sided adhesive tape (specifications of the adhesive tape can be found in the datasheets of the manufacturer). 6 All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications. Wire Size (mm2 ) SOLARLOK Photovoltaic Interconnection System Catalog 889753-3 Revised 9-2009 D: 100 mm Eco Junction Box – Serial Interconnection + W: 76 mm H: 18.5 mm All mentioned versions are standard. Plus-connection see drawing. TÜV and UL pending. Junction Box with Mounted Cable and Standard Connectors Part Number Contact Rails Diodes Rated Current (IEC 61215, Edition 2) (Ampere) Cable Length (mm) Wire Size (mm2 ) Foil Connection 1987392-1 2 1 8 1,000 4.0 Straight 1987392-2 2 1 8 1,000 4.0 Angled Junction Box with Mounted Cable, Slim Line Connectors and Double-Sided Adhesive Tape Part Number Contact Rails Diodes Rated Current (IEC 61215, Edition 2) (Ampere) Cable Length (mm) Wire Size (mm2 ) Foil Connection 1987392-3 2 1 8 1,000 2.5 Straight Standard mounting on the panel with silicone glue (approved types see application specification). Optional with double-sided adhesive tape (specifications of the adhesive tape can be found in the datasheets of the manufacturer). All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications. 7 SOLARLOK Photovoltaic Interconnection System Catalog 889753-3 Revised 9-2009 D: 92 mm Slim Junction Box – Serial Interconnection + W: 52 mm H: 15.5 mm All mentioned versions are standard. Plus-connection see drawing. UL pending. Junction Box with Mounted Cable and Standard Connectors Part Number Contact Rails Diodes Rated Current (IEC 61215, Edition 2) (Ampere) Cable Length (mm) Wire Size (mm2 ) 1971158-2 2 1 3 600 2.5 Junction Box with Mounted Cable and Slim Line Connectors Part Number Contact Rails Diodes Rated Current (IEC 61215, Edition 2) (Ampere) Cable Length (mm) Wire Size (mm2 ) on request 2 1 3 600 2.5 Standard mounting on the panel with silicone glue (approved types see application specification). Optional with double-sided adhesive tape (specifications of the adhesive tape can be found in the datasheets of the manufacturer). 8 All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications. SOLARLOK Photovoltaic Interconnection System Catalog 889753-3 Revised 9-2009 Micro Junction Box – Serial Interconnection All mentioned versions are standard. Plus-connection see drawing. TÜV pending. 38.0 9.25 63.0 Micro Junction Box with Overmolded Cable Part Number Contact Rails Diodes Rated Current (IEC 61215, Edition 2) (Ampere) Cable Length (mm) Wire Size (AWG) 1954875-3 2 1 10 750 12 Standard mounting on the panel with silicone glue (approved types see application specification). Optional with double-sided adhesive tape (specifications of the adhesive tape can be found in the datasheets of the manufacturer). All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications. 9 SOLARLOK Photovoltaic Interconnection System Catalog 889753-3 Revised 9-2009 Junction Boxes for Building integrated PV Applications (BiPV) Attention: It is not permitted to use this product and products including it in the USA. TÜV pending. 105.8 12.5 15.5 12.5 10.0 Wing-Edge Junction Box 10 Part Number Diodes Rated Current (IEC 61215, Edition 2) (Ampere) 1987293-3 1 10 All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications. Connection Type with Slim Line Connector System (see Page 15) SOLARLOK Photovoltaic Interconnection System Catalog 889753-3 Revised 9-2009 Junction Boxes for Building integrated PV Applications (BiPV) (continued) Connection of foil by soldering. Required potting material please see application specification. 10.0 11.5 131.0 Straddle Edge Junction Box Part Number Diodes Rated Current (IEC 61215, Edition 2) (Ampere) 1971569-1 1 11 Connection Type Specific Connector System (see table below) Accessories Part Number Description 1971131-1 Female Cable Coupler, Plus Contact 1971131-2 Female Cable Coupler, Minus Contact 1971133-1 Termination Connector These specific Slim Connectors can be equipped with contacts of the SOLARLOK system on page 28. All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications. 11 SOLARLOK Photovoltaic Interconnection System Catalog 889753-3 Revised 9-2009 Solar Labels Product Features I UV resistant I Meet IEC61215 Edition 2.0, IEC61646 Edition 2.0 I UL- certified I Withstand harsh outdoor environments I Labels can be customized to customer requirements (design, logos, colors, specifications, etc.) 12 Quantity on Roll Product Description Part Number Label Description SOL-SD-104076-4-0.1 CN4616-000 Solar Disconnect 100 SOL-DCD-104100-4-0.1 CN4619-000 DC Disconnect 100 SOL-DPS-104019-4-0.1 CN4618-000 Warning – Dual Power Sources 100 SOL-ESH-104019-4-0.1 CN4617-000 Warning – Electric Shock Hazard 100 SOL-SD-104076-4-0.5 CL3803-000 Solar Disconnect 500 SOL-DCD-104100-4-0.5 CL3806-000 DC Disconnect 500 SOL-DPS-104019-4-0.5 CL3804-000 Warning – Dual Power Sources 500 SOL-ESH-104019-4-0.5 CL3805-000 Warning – Electric Shock Hazard 500 All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications. SOLARLOK Photovoltaic Interconnection System Catalog 889753-3 Revised 9-2009 Combiner Box Product Features I Combines up to 5 PV strings I Converts to standard wires I Completely pre-assembled I Plug and play design provides labor savings and minimizes installer error during installation I Uses existing products currently produced by Tyco Electronics I UL 1741 pending I No approval for use outside Americas! I Part No. 1954283-1 SOLARLOK Combiner Box Assembly is used to combine up to five strings in a preterminated connectorized weather-resistant enclosure to meet National Electric Code (NEC) requirements for series fusing of photovoltaic (PV) modules (solar panels). The interior of the box holds 5 fuse blocks pre-wired to the positive SOLARLOK connectors, 5 terminal blocks pre-wired to the negative SOLARLOK connectors, and an equipment terminal block used to ground the equipment. Fuses are not included. The combiner box assembly consists of a box, cover (with hinges), transparent dead front lid (under the cover), and 10 pre-terminated SOLARLOK connectors each with a removeable seal cover. The box features 4 knockouts (for output wiring), lock tab, mounting slots, and pre-wired grounding clip. Part No. 1954283-1 All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications. 13 SOLARLOK Photovoltaic Interconnection System Catalog 889753-3 Revised 9-2009 Cable Coupler – Standard Line Female Cable Coupler (Kit with Screw-Machined Contact) Part Number Wire Size (mm2 ) Keying Package Quantity 0-1394462-1 2.5 Plus 100 0-1394462-3 4.0 Plus 100 5-1394462-5 6.0 Plus 100 0-1394462-2 2.5 Minus 100 0-1394462-4 4.0 Minus 100 5-1394462-6 6.0 Minus 100 Male Cable Coupler (Kit with Screw-Machined Contact) Part Number Wire Size (mm2 ) Keying Package Quantity 0-1394461-1 2.5 Plus 100 0-1394461-3 4.0 Plus 100 6-1394461-5 6.0 Plus 100 0-1394461-2 2.5 Minus 100 0-1394461-4 4.0 Minus 100 6-1394461-6 6.0 Minus 100 6-1394461-1 2.5 Neutral 100 6-1394461-2 4.0 Neutral 100 6-1394461-4 6.0 Neutral 100 Female Cable Coupler (without Contact – only Housing and Sealing) Part Number Wire Size (mm2 ) Keying Package Quantity 1740940-3 – Plus 2,500 1740940-4 – Minus 2,500 Male Cable Coupler (without Contact – only Housing and Sealing) 14 Keying Package Quantity – Plus 2,500 – Minus 2,500 – Neutral 2,500 Part Number Wire Size (mm2 ) 1740939-5 1740939-4 1740939-2 All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications. SOLARLOK Photovoltaic Interconnection System Catalog 889753-3 Revised 9-2009 Cable Coupler – Slim Line Female Cable Coupler (Kit with Screw-Machined Contact) Part Number Wire Size (mm2 ) Keying Package Quantity 0-1987559-1 2.5 Plus 100 1-1987559-1 4.0 Plus 100 0-1987559-2 2.5 Minus 100 1-1987559-2 4.0 Minus 100 Male Cable Coupler (Kit with Screw-Machined Contact) Part Number Wire Size (mm2 ) Keying Package Quantity 0-1987558-1 2.5 Plus 100 1-1987558-1 4.0 Plus 100 0-1987558-2 2.5 Minus 100 1-1987558-2 4.0 Minus 100 0-1987558-3 2.5 Neutral 100 1-1987558-3 4.0 Neutral 100 Female Cable Coupler (without Contact – only Housing and Sealing) Keying Package Quantity – Plus 2,500 – Minus 2,500 Part Number Wire Size (mm2 ) 1987287-1 1987287-2 Male Cable Coupler (without Contact – only Housing and Sealing) Keying Package Quantity – Plus 2,500 – Minus 2,500 – Neutral 2,500 Part Number Wire Size (mm2 ) 1987286-4 1987286-5 1987286-6 TÜV and UL pending. All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications. 15 SOLARLOK Photovoltaic Interconnection System Catalog 889753-3 Revised 9-2009 T-Branch Connector Parallel Interconnection using T-Branch Connector (Male-to-Male) Keying Package Quantity 1534611-1 Plus 20 1534611-2 Minus 20 Part Number Parallel Interconnection using T-Branch Connector (Female-to-Male) Part Number Keying Package Quantity 1740277-1 Plus 20 1740277-2 Minus 20 Safety + Clip (Optional Connector Latch Locking Clip Standard) Part Number Standard Keying Package Quantity 1534226-1 Standard 100 2106207-1 NEC/UL certified 100 NEC/UL certified Connector Dust Covers Part Number 16 Remarks Package Quantity 1987423-1 for Female Cable Coupler 100 1394739-1 for Male Cable Coupler 100 All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications. SOLARLOK Photovoltaic Interconnection System Catalog 889753-3 Revised 9-2009 DC Converter Receptacle With O-Ring and Metal Nut (Kit with Screw-Machined Contact) Part Number Wire Size (mm2 ) Keying Package Quantity 0-1394738-1 2.5 Plus 100 0-1394738-3 4.0 Plus 100 0-1394738-9 6.0 Plus 100 0-1394738-2 2.5 Minus 100 0-1394738-4 4.0 Minus 100 1-1394738-0 6.0 Minus 100 With Flat Seal and Plastic Nut (Kit with Screw-Machined Contact) Part Number Wire Size (mm2 ) Keying Flat Seal Color Package Quantity 0-1740210-1 2.5 Plus Black 100 0-1740210-3 4.0 Plus Black 100 0-1740210-5 6.0 Plus Black 100 0-1740210-2 2.5 Minus Black 100 0-1740210-4 4.0 Minus Black 100 0-1740210-6 6.0 Minus Black 100 0-1740210-7 2.5 Plus Red 100 0-1740210-9 4.0 Plus Red 100 1-1740210-1 6.0 Plus Red 100 0-1740210-8 2.5 Minus Blue 100 1-1740210-0 4.0 Minus Blue 100 1-1740210-2 6.0 Minus Blue 100 All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications. 17 SOLARLOK Photovoltaic Interconnection System Catalog 889753-3 Revised 9-2009 AC Inverter Connector Product Facts I Current Rating: 25 A per Pole I Voltage Rating: 400 V I Protection Degree: IP67 (mated) I No. of Positions: 5 Poles I Temperature Range: –40 °C up to +50 °C I Wire Size Range: 2.5–6.0 mm2 I Approvals: • VDE certified Panel Mount Plug Part Number Nut Cable Length (5 x 4.0 mm2 ) Package Quantity 1740483-1 Metal 200 mm 24 1740483-2 Plastic 200 mm 24 Free Hanging Receptacle Part Number Nut Cable Length (5 x 4.0 mm2 ) Package Quantity 1740479-1 – – 24 Nut Cable Length (5 x 4.0 mm2 ) Package Quantity Complete Sets Part Number 18 1740493-1 Metal 200 mm 24 1740493-2 Plastic 200 mm 24 All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications. SOLARLOK Photovoltaic Interconnection System Catalog 889753-3 Revised 9-2009 Field Wiring, Switching and Protection Product Features Switching Collecting Protecting I I I I I I 2 to 6 strings input I Cable cross section up to 6 mm2 I SOLARLOK connectors I Current up to 60 A DC I Voltage up to 1,000 V DC I Lightning protection I Modular product concept I One- / two-pole switches I Current up to 60 A DC I Voltage up to 1,000 V DC I Compact, standardized design I Proven quality I TÜV and UL pending One- / two-pole switch Main switch function Lockable Current up to 60 A DC Voltage up to 1,000 V DC Your Solution The photovoltaic integrator looks for best fit solutions to wire various types and sizes of solar generators. The new product concept from Tyco Electronics provides this flexibility to photovoltaic integrators. The modular product can be comprised of a switch, lightning protection, fuses or any combination of these or other commonly available components. We can customize a product to fit your specific application. Please contact us with your requirements. All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications. 19 SOLARLOK Photovoltaic Interconnection System Catalog 889753-3 Revised 9-2009 Solar Cable – TÜV and UL certified Product Facts I Dual wall insulation I Electron beam cross-linked I Excellent resistance to UV, water, ozone, fluids, salt, general weathering I Excellent resistance to abrasion I Halogen free, flame retardant, low toxicity I Very low smoke emissions I Excellent flexibility and stripping performance I Wire size from 2.5 mm2 up to 6.0 mm2 I Safety Class II • TÜV approved (2Pfg1169/08.2007) • UL approved (Subject 4703) Standards Approval: • IEC 60228 Class 5 (stranded tin plated copper and flexible); • TÜV certified according to 2Pfg1169/08.2007 • UL certified acc. Subject 4703 As part of expanding the SOLARLOK Product Line, Tyco Electronics has specified a wire that is designed to meet the harsh environmental conditions typical in the wiring of photovoltaic installations. The flexible, dual wall, halogen free and cross linked solar wire offers long term stability and TÜV approval. Material and Finish Mechanical Features Conductor: Stranded tin plated copper Insulation: Electron beam cross-linked Polyolefin Sheath: Electron beam cross-linked halogen free Polyolefin Color: Black, Blue, Red Additional, internal tests have been carried out. 20 Its outstanding features include: high resistance against environmental conditions like humidity, UV-radiation and ozone. (according TÜV requirements) Max. Conductor Temperature Continuous: +125 °C At Short Circuit: +200 °C/5 s Min. Operating Temperature Free Installation: –40 °C Fixed Installation: –60 °C Wire Size Range: 2.5 mm2 (AWG 14), 4.0 mm2 (AWG 12), 6.0 mm2 (AWG 10) In addition, it has excellent resistance to abrasion and temperature extremes. The wire has a high dielectric withstand voltage and with its fine-stranded, tin plated copper conductor, it is easy to handle and to strip. Electrical Features Voltage Rating: 600/1,000 V AC / 1,800 V DC Test Voltage for 5 Minutes: 6 kV Max. Current Carrying Capacity (Free in Air): 2.5 mm2 – 41 A 4.0 mm2 – 55 A 6.0 mm2 – 70 A Min. Bending Radius: 5 x cable wire diameter, fixed installation All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications. SOLARLOK Photovoltaic Interconnection System Catalog 889753-3 Revised 9-2009 Solar Cable, 1-Pole Solar Cable, 1-Pole I TÜV approved (2Pfg1169/08.2007) I UL approved (Subject 4703) TÜV Approved (ZKLA) Part Number Cable Cross Section Outer Diameter Color Package Quantity (m) +0.15/–0.10 Black 500 +0.15/–0.10 Black 100 +0.15/–0.10 Red 500 (mm2 ) (AWG) (mm) ± Toleranz 0-956297-4 2.5 14 6.65 1-956297-4 2.5 14 6.65 0-956297-5 2.5 14 6.65 1-956297-5 2.5 14 6.65 +0.15/–0.10 Red 100 0-956297-6 2.5 14 6.65 +0.15/–0.10 Blue 500 1-956297-6 2.5 14 6.65 +0.15/–0.10 Blue 100 0-956298-4 4.0 12 6.90 +0.10/–0.10 Black 500 1-956298-4 4.0 12 6.90 +0.10/–0.10 Black 100 0-956298-5 4.0 12 6.90 +0.10/–0.10 Red 500 1-956298-5 4.0 12 6.90 +0.10/–0.10 Red 100 0-956298-6 4.0 12 6.90 +0.10/–0.10 Blue 500 1-956298-6 4.0 12 6.90 +0.10/–0.10 Blue 100 0-956299-4 6.0 10 7.35 +0.30/–0.25 Black 500 1-956299-4 6.0 10 7.35 +0.30/–0.25 Black 100 0-956299-5 6.0 10 7.35 +0.30/–0.25 Red 500 1-956299-5 6.0 10 7.35 +0.30/–0.25 Red 100 0-956299-6 6.0 10 7.35 +0.30/–0.25 Blue 500 1-956299-6 6.0 10 7.35 +0.30/–0.25 Blue 100 UL Approved (only USE-2) Package Quantity (Feet) Part Number Cable Cross Section (AWG) Outer Diameter (Inch) Color 1986166-1 14 0.17 Black 7,500 1986166-2 14 0.17 Black 7,500 1986166-3 14 0.17 Black 2,500 1986165-1 12 0.19 Black 6,000 1986165-2 12 0.19 Black 7,500 1986165-3 12 0.19 Black 1,600 1986164-1 10 0.21 Black 5,500 1986164-2 10 0.21 Black 7,500 1986164-3 10 0.21 Black 1,000 For other Cross Sections (1.5 mm2 to 400 mm2 ) as well as technical data please contact us. All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications. 21 SOLARLOK Photovoltaic Interconnection System Catalog 889753-3 Revised 9-2009 Wiring Example with Extension Cables 5 5 4 3 1 2 1 Male Cable Coupler (+) 1394461-3 Buchsenkontakt (+) 1394462-3 2 Male Cable Coupler (–) 1394461-4 Female Cable Coupler (–) 1394462-4 3 Female Cable Coupler (+) 1394462-3 Female Cable Coupler (+) 1394462-3 4 Female Cable Coupler (–) 1394462-4 Female Cable Coupler (–) 1394462-4 5 Female Cable Coupler (–) 1394462-4 Female Cable Coupler (+) 1394462-3 Inverter Configuration Example at 4.0 mm2. Cable Assembly Wire Size: 4.0 mm2 Color: Black Part Numbers for Cable Length Cable Assembly Version 1m 3m 5m 10 m 20 m 1 2-1987376-1 2-1987376-2 2-1987376-3 2-1987376-4 2-1987376-5 2 1-1987376-1 1-1987376-2 1-1987376-3 1-1987376-4 1-1987376-5 3 2-1987376-1 2-1987376-2 2-1987376-3 2-1987376-4 2-1987376-5 4 3-1987376-1 3-1987376-2 3-1987376-3 3-1987376-4 3-1987376-5 5 4-1987376-1 4-1987376-2 4-1987376-3 4-1987376-4 4-1987376-5 All used components are TÜV and UL approved. More variants (cable length, wire diameter, color) upon request. 22 All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications. SOLARLOK Photovoltaic Interconnection System Catalog 889753-3 Revised 9-2009 Grounding Solutions Product Features I Self-tapping screw or nut and locking ring I Quick and easy mounting I Four-point contact to wire I Low interface resistance I Toolless termination I Re-terminateable up to 5 times I UV resistant I Weather-proof I RoHS compliant SolKlip Grounding Clip AWG 6-8 Grounding Connection I UL approved I TÜV in preparation Description Electrical Approvals SolKlip ground clips are designed for solar panel grounding applications using solid un-insulated copper 10 AWG and 12 AWG. The electrical performance of this product will meet the tough requirements of photovoltaic grounding applications. • UL 467 pending • UL 486A-B pending • TÜV in preparation Applications Product Offering & Dimensions Solar panels and related products that require grounding for safety reasons. SolKlip for Solar Grounding (Part No. 1954381-x) to handle solid, un-insulated ground wire from 4 mm2 (AWG 12) to 6 mm2 (AWG 10). For larger wires from 10 mm2 (AWG 8) and 16 mm2 (AWG 6) please use the AWG 6-8 Grounding Connector. Materials Applications include: wire jumpers between solar panels, solar roof tiles and between panels and the AC/DC inverters. Application Tooling No special tooling required. Housing: Durable PPT. Contact: High conductivity copper alloy Mechanical The mechanical properties of this product will meet the tough requirements for grounding applications layed down in the UL requirements. 3 Easy Steps to Ground Your PV System Insert ... ... Push ... ... Ready! Grounding Solutions Part Number Description Package Quantity 1954381-1 SolKlip with Self-Tapping Screw 100 1954381-2 SolKlip with Screw and Nut 100 1954381-3 SolKlip with Screw, Nut and Locking Ring 100 2058729-1 AWG 6-8 Grounding Clip 100 All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications. 23 SOLARLOK Photovoltaic Interconnection System Catalog 889753-3 Revised 9-2009 Interconnection Examples Serial Interconnection for Junction Boxes with Cable Glands (4.0 mm2 Wiring) 1394462-4 6-1394461-2 1394461-4 1394462-3 1394462-4 1394462-3 1394738-4 1394738-3 DC/AC Converter 24 All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications. SOLARLOK Photovoltaic Interconnection System Catalog 889753-3 Revised 9-2009 Interconnection Examples (continued) Serial Interconnection for Junction Boxes with Plug Connectors (4.0 mm2 Wiring) 1394462-4 1394462-3 1394462-3 1394462-4 1394462-4 1394462-3 1394738-4 1394738-3 DC/AC Converter All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications. 25 SOLARLOK Photovoltaic Interconnection System Catalog 889753-3 Revised 9-2009 Application Tooling Cable Assembly Tooling Hand Crimping Tool for Screwed Contacts incl. Vario Crimp Head and Locator Part Numbers 1-1579004-1 (1.5 + 2.5 mm2) 1-1579004-2 (4.0 + 6.0 mm2) Vario Crimp Head 7-1579001-8 (1.5 + 2.5 mm2) 7-1579001-9 (4.0 + 6.0 mm2) Hand Crimping Tool for Stamped & Formed Contacts incl. Vario Crimp Head and Locator Part No. 2063900-1 for 2.5–6.0 mm2 (AWG 10–14) Applicator for Strip Form Contacts Part No. 1855503-1 Extraction Tool suitable for all wire sizes Part No. 1102855-3 Insulation Stripper includes length stop for all wire sizes: 1.5 mm2, 2.5 mm2, 4.0 mm2 and 6.0 mm2. Suitable for Tyco Electronics Solar Cable. Part No. 4-1579002-2 SOLARLOK Electric Terminator CS 200 Base Machine: Part No. 539630-1 Electric Terminator CS 200 for Screwed Contacts Adapter for Vario Crimp Head: Part No. 1579000-4 Vario Crimp Head (1.5 and 2.5 mm2): Part No. 7-1579001-8 Vario Crimp Head (4.0 and 6.0 mm2): Part No. 7-1579001-9 Vario Crimp Head (AWG 10): Part No. 8-1579001-2 Vario Crimp Head (AWG 12): Part No. 5-1579001-5 26 All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications. SOLARLOK Photovoltaic Interconnection System Catalog 889753-3 Revised 9-2009 Application Tooling (continued) Junction Box Assembly Tooling Wire Spring Clamp Tool Part No. 1579007-2 Dioden / Jumper Spring Clamp Tool Part No. 1579007-5 Foil Spring Clamp Tool Part No. 1740969-3 5-Rail Box Part No. 1740969-1 Medium Box Part No. 1740969-2 Small Box Field Service Kit Part No. 1534858-1 (Metric Wire) Kit includes the following parts: I 100 Cable Coupler (Housings, Plus and Minus coded) I Crimp Contacts (4.0 and 6.0 mm2) I Strain Relief I Seals I Hand Crimp Tool: Part No. 1-1579004-2 I Extraction Tool: Part No. 1102855-3 I Insulation Stripper: Part No. 4-1579002-2 All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications. 27 SOLARLOK Photovoltaic Interconnection System Catalog 889753-3 Revised 9-2009 Contacts Female Contacts (Screw-Machined) 24.25 Material: Copper alloy, silver plated Wire Size 4.1 4.0 Part Number Package Quantity – 1987281-1 100 – 1987281-2 100 6.0 AWG 10 1987281-3 100 – AWG 14 1987281-4 100 – AWG 12 1987281-5 100 (mm2 ) (AWG) 2.5 4.0 Male Contacts (Screw-Machined) 26.75 Material: Copper alloy, silver plated Wire Size 4.1 4.0 Part Number Package Quantity – 1987280-1 100 – 1987280-2 100 (mm2 ) (AWG) 2.5 4.0 6.0 AWG 10 1987280-3 100 – AWG 14 1987280-4 100 – AWG 12 1987280-5 100 Female Contacts (Stamped and Formed) 26.2 Material: Copper alloy, silver plated Wire Size 4.5 (mm2 ) (AWG) 2.5–4.0 Part Number Package Quantity 2058454-3 100 (Loose-Piece) 12–14 2058454-2 6,000 Form) , , (Strip 5.7 Male Contacts (Stamped and Formed) 27.7 Material: Copper alloy, silver plated Wire Size 4.5 (mm2 ) (AWG) 2.5–4.0 12–14 Part Number Package Quantity 2058453-3 100 (Loose-Piece) 2058453-2 , 6,000 (Strip Form) , 5.7 , 28 ) Note: Strip Form is only suitable for processing with Applicator, Part No. 1855503-1. All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications. SOLARLOK Photovoltaic Interconnection System Catalog 889753-3 Revised 9-2009 Assembly and Installation Guidelines Table of Contents Page SOLARLOK Plug Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 1. General Comments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 2. Termination of the Cable Wires / Crimping of the Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 3. Handling of the Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 3.1 Selection of Sealing Grommet for Cable Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 3.2 Connector Latching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 3.3 Disconnecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 4. Application Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 5. Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 6. Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 SOLARLOK Plug Connector Attention: This connector is to be used only to interconnect firmly fixed cables. Do not disconnect under load. Current path should only be disconnected using approved disconnect devices. Cable assemblies shall be labeled with Part No. 1394470-1. To protect against shock, ensure that conductors and their associated connectors are separated from opposite polarity components. IMPORTANT NOTE Mounting and installation must be done by qualified and trained staff considering all applying safety regulations. Tyco Electronics disclaims any warranty as a result of non-compliance to these notes. 1. General Comments Any kind of pollution (dust, oil, humidity, etc.) during the assembly process or to the unmated connector can degrade contact and connector performance. This applies in particular to the seals and the crimping of the contacts. A clean assembly environment is therefore essential. 2. Termination of the Cable Wires and Crimping of the Contacts SOLARLOK connectors use different crimp contacts for various wire gauges. Possible wire gauges are 2.5 mm2, 4.0 mm2, 5.3 mm2 und 6.0 mm2 resp. AWG 14, AWG 12 and AWG 10. The tools to be used are selected based upon the wire gauge. For the application specification, please refer to specification # 114-74013. 3.1 Handling of the Connectors 3.1 Selection of 3.1 Sealing Grommet 3.1 for Cable Connectors Use only appropriate wire gauges. Besides the standard seal/pinch ring combination further five different seals are available. I I I I I 4.0 mm grommet inner diameter (for insulation diameter from 3.2 to 4.3 mm), Part No. 1394465-5 5.0 mm grommet inner diameter (for insulation diameter from 4.3 to 5.3 mm), Part No. 1394465-1 6.0 mm grommet inner diameter (for insulation diameter from 5.3 to 6.2 mm), Part No. 1394465-2 7.0 mm grommet inner diameter (for insulation diameter from 6.2 to 7.2 mm), Part No. 1394465-3 8.0 mm grommet inner diameter (for insulation diameter from 7.2 to 8.0 mm), Part No. 1394465-4 The grommet has to be matched with the outer diameter of the solar cable (see customer drawing, Part No. 1394461 and Part No. 1394462) and the pinch ring (Part No. 1418677-2) must be applied. All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications. 29 SOLARLOK Photovoltaic Interconnection System Catalog 889753-3 Revised 9-2009 Assembly and Installation Guidelines (continued) When assembling the connectors, the following sequence must be followed: 1 Stripping the Wire (please refer to application specification # 114-74013). 8.0 mm Fig. 1 2 Insert the stripped wire into the wire crimp barrel until it stops. While holding the wire in place, squeeze tool handles together until ratchet releases. Fig. 2 3 Push contact with cable into the connector housing (incl. seal/pinch ring combination and backshell) until you hear the contact is locked into position. Fig. 3 Click 4 Tighten backshell nut to 1.5 Nm. Fig. 4 30 All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications. SOLARLOK Photovoltaic Interconnection System Catalog 889753-3 Revised 9-2009 Assembly and Installation Guidelines (continued) 3.2 Connector Latching When mating the SOLARLOK connectors, ensure the following: I Connectors labeled with a plus or minus are keyed and can only be mated to similarly marked and keyed connectors. CAUTION: The “neutral” designated pin connectors incorporate no keying features and must only be used for Serial Interconnection of Photovoltaic Modules. The neutral product should not be used where maintaining polarity is critical. The polarity of the “neutral” connector must labeled with Part No. 1394725-1 or Part No. 1394725-2 nearby the connector. I The connector system is fully latched only when the latches are flush with the mating connector. I After the connector is fully latched, the optional latch locking clip may be snapped into place. Fig. 5 (Female Connector) 3.3 Disconnecting C A U T I O N : This connector must not be disconnected under load. Disconnect circuit from load before unplugging connectors. Cable assemblies should be labeled using Tyco Electronics Label, Part No. 1394470-1. Unmating of the connector CAUTION: Do not disconnect the connector under load! 1 2 1 Fig. 6 1 The locking mechanism is opened by depressing the latches. 2 Pull out the connectors. While depressing the latches, disconnect the connector by pulling the connector halves apart. All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications. 31 SOLARLOK Photovoltaic Interconnection System Catalog 889753-3 Revised 9-2009 Assembly and Installation Guidelines (continued) 4. Application Examples Abb. 7: Serial (Wire Diagram) Abb. 8: Parallel (Wire Diagram) 5. Storage See Product Specification 108-18701 6. Tooling I Find available tools for the contact crimping on page 26 (please specify required wire gauge). I An extraction tool (Part No. 1102855-3) is needed to disassemble the connector components. This tool is used to unlock the contact retention features, after which the contact can be removed and re-used if necessary. Technical Description Fig. 9 32 All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications. SOLARLOK Photovoltaic Interconnection System Catalog 889753-3 Revised 9-2009 Technical Data (Junction Box and One Pole Plug Connectors) Materials Socket and Pin Contacts: CuZn Housing: PPO, weatherproof against UV radiation and ozone Color Connector, Junction Box: Black Electrical Features Withstanding Voltage: 1000 V DC Current Rating: up to 25 A Contact Resistance: ⱕ5 m⍀ Contact Resistance (typical): 1 m⍀ Protection Class: II Mechanical Features Junction Boxes Dimensions: Depending on junction box type Temperature Range: –40 °C to +105 °C Wire Size Range: up to AWG 12 Protection Degree: IP 65, closed Connector Dimensions: Diameter 18 mm, (diameter 0.71 inch) Temperature Range: –40 °C to +105 °C Wire Size Range: AWG 14, AWG 12, AWG 10 stranded wire Protection Degree: IP 67, mated Contact Finish: silver plated, Mating Cycles: 50, silver plated Unmating Force: 30 – 40 Newton Additional Features: Coded housing ensures mating safety Contact voltage-proof Connector with crimp technology Standards IEC 61215 Edition 2, 61646, IEC 61730, Protection Class II, UL 1703 Subject to Change. All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications. 33 SOLARLOK Photovoltaic Interconnection System Catalog 889753-3 Revised 9-2009 Numerical Index Part Number Page Part Number Page Part Number Page 539630-1 956297-4 956297-5 956297-6 1-956297-4 1-956297-5 1-956297-6 956298-4 956298-5 956298-6 1-956298-4 1-956298-5 1-956298-6 956299-4 956299-5 956299-6 1-956299-4 1-956299-5 1-956299-6 1102855-3 6-1394723-5 6-1394723-6 1394725-1 1394725-2 1394738-1 1394738-2 1394738-3 17, 1394738-4 17, 26, 1394461-1 1394461-2 1394461-3 1394461-4 14, 14, 26 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 27, 32 14 14 22 22, 24 14 24 14 14 14 14 14 22, 25 22, 25 14 14 29 29 29 29 29 31 2 2 2 2 2 31 31 17 17 24, 25 24, 25 17 17 16 29 6 16 16 16 27 26 26 26 26 26 27 26 27 27 27 2 2 17 17 17 17 17 17 17 17 17 17 17 17 16 16 2 6 18 1740483-1 1740483-2 1740493-1 1740493-2 1740657-8 1740658-1 1740699-6 3-1740699-8 3-1740699-9 1740700-1 1740939-2 1740939-4 1740939-5 1740940-3 1740940-4 1740969-1 1740969-2 1740969-3 1740971-2 1740972-1 1855503-1 1954283-1 1954381-1 1954381-2 1954381-3 1954875-3 1971131-1 1971131-2 1971133-1 1971158-2 1971569-1 1981987-1 1981988-1 1986164-1 1986164-2 1986164-3 1986165-1 1986165-2 1986165-3 1986166-1 1986166-2 1986166-3 1987002-4 1987003-3 1987225-6 1987252-1 1987254-2 1987280-1 18 18 18 18 5 5 4 5 5 4 14 14 14 14 14 27 27 27 4 4 26, 28 13 23 23 23 9 11 11 11 8 11 2 2 21 21 21 21 21 21 21 21 21 4 4 6 6 2 28 6-1394461-1 6-1394461-2 6-1394461-4 6-1394461-5 6-1394461-6 1394462-1 1394462-2 1394462-3 1394462-4 5-1394462-5 5-1394462-6 1394465-1 1394465-2 1394465-3 1394465-4 1394465-5 1394470-1 2-1394723-4 3-1394723-0 5-1394723-3 34 14, 14, 24, 14, 24, 29, 1394738-9 1-1394738-0 1394739-1 1418677-2 1418867-6 1534226-1 1534611-1 1534611-2 1534858-1 1579000-4 5-1579001-5 7-1579001-8 7-1579001-9 8-1579001-2 4-1579002-2 1-1579004-1 1-1579004-2 1579007-2 1579007-5 1740077-1 1740077-3 1740210-1 1740210-2 1740210-3 1740210-4 1740210-5 1740210-6 1740210-7 1740210-8 1740210-9 1-1740210-0 1-1740210-1 1-1740210-2 1740277-1 1740277-2 1740300-2 1740425-5 1740479-1 26, 26, All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications. SOLARLOK Photovoltaic Interconnection System Catalog 889753-3 Revised 9-2009 Numerical Index Part Number Page Part Number Page Part Number Page 1987280-2 1987280-3 1987280-4 1987280-5 1987281-1 1987281-2 1987281-3 1987281-4 1987281-5 1987286-4 1987286-5 1987286-6 1987287-1 1987287-2 1987293-3 1987294-2 1987376-1 1987376-2 1987376-3 1987376-4 1987376-5 1-1987376-1 1-1987376-2 28 28 28 28 28 28 28 28 28 15 15 15 15 15 10 2 22 22 22 22 22 22 22 1-1987376-3 1-1987376-4 1-1987376-5 2-1987376-1 2-1987376-2 2-1987376-3 2-1987376-4 2-1987376-5 3-1987376-1 3-1987376-2 3-1987376-3 3-1987376-4 3-1987376-5 4-1987376-1 4-1987376-2 4-1987376-3 4-1987376-4 4-1987376-5 1987392-1 1987392-2 1987392-3 1987423-1 1987459-1 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 7 7 7 16 6 1987558-1 1987558-2 1987558-3 1-1987558-1 1-1987558-2 1-1987558-3 1987559-1 1987559-2 1-1987559-1 1-1987559-2 1987777-1 1987858-3 1987982-3 1987994-1 1987995-1 2058453-2 2058453-3 2058454-2 2058454-3 2058729-1 2063900-1 2106207-1 15 15 15 15 15 15 15 15 15 15 6 3 3 5 5 28 28 28 28 23 26 16 Disclaimer While Tyco Electronics and its affiliates referenced herein have made every reasonable effort to ensure the accuracy of the information contained in this catalog, Tyco Electronics cannot assure that this information is error free. For this reason, Tyco Electronics does not make any representation or offer any guarantee that such information is accurate, correct, reliable or current. Tyco Electronics reserves the right to make any adjustments to the information at any time. Tyco Electronics expressly disclaims any implied warranty regarding the information contained herein, including, but not limited to, the implied warranties of merchantability or fitness for a particular purpose. Tyco Electronics' only obligations are those stated in Tyco Electronics’ Standard Terms and Conditions of Sale. Tyco Electronics will in no case be liable for any incidental, indirect or consequential damages arising from or in connection with, including, but not limited to, the sale, resale, use or misuse of its products. Users should rely on their own judgment to evaluate the suitability of a product for a certain purpose and test each product for its intended application. In case of any potential ambiguities or questions, please don’t hesitate to contact us for clarification. www.tycoelectronics.com SOLARLOK, SOLKLIP, TE Logo and Tyco Electronics are trademarks. All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications. 35 SOLARLOK Photovoltaic Interconnection System Catalog 889753-3 Revised 9-2009 Restriction on the Use of Hazardous Substances (RoHS) Restriction on the Use of Hazardous Substances (RoHS) At Tyco Electronics, we’re ready to support your RoHS requirements. We’ve assessed more than 1.5 million end items/components for RoHS compliance, and issued new part numbers where any change was required to eliminate the restricted materials. Part numbers in this catalog are identified as: RoHS Compliant Part numbers in this catalog are RoHS Compliant, unless marked otherwise. These products comply with European Union Directive 2002/95/EC as amended 1 January 2006 that restricts the use of lead, mercury, cadmium, hexavalent chromium, PBB, and PBDE in certain electrical and electronic products sold into the EU as of 1 July 2006. Note: For purposes of this Catalog, included within the definition of RoHS Compliant are products that are clearly “Out of Scope” of the RoHS Directive such as hand tools and other non-electrical accessories. Non-RoHS Compliant These part numbers are identified with a “” symbol. These products do not comply with the material restrictions of the European Union Directive 2002/95/EC. 5 of 6 Compliant A “” symbol identifies these part numbers. These products do not fully comply with the European Union Directive 2002/95/EC because they contain lead in solderable interfaces (they do not contain any of the other five restricted substances above allowable limits). However, these products may be suitable for use in RoHS applications where there is an application-based exception for lead in solders, such as the server, storage, or networking infrastructure exemption. Note: Information regarding RoHS compliance is provided based on reasonable inquiry of our suppliers and represents our current actual knowledge based on the information provided by our suppliers. This information is subject to change. For latest compliance status, refer to our website referenced below. Getting the Information You Need Our comprehensive on-line RoHS Customer Support Center provides a forum to answer your questions and support your RoHS needs. A RoHS FAQ (Frequently Asked Questions) is available with links to more detailed information. You can also submit RoHS questions and receive a response within 24 hours during a normal work week. The Support Center also provides: I Cross-Reference from Non-compliant to Compliant Products I Ability to browse RoHS Compliant Products in our on-line catalog: http://ecommas.tycoelectronics.com/commerce/alt/RohsAltHome.do I Downloadable Technical Data Customer Information Presentation I More detailed information regarding the definitions used above So whatever your questions when it comes to RoHS, we’ve got the answers at www.tycoelectronics.com/leadfree 36 All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications. RoHS Customer Support Center Global Contacts Americas Argentina – Buenos Aires Phone: +54-11-4733-2200 Fax: +54-11-4733-2211 Brasil – São Paulo Phone: +55-11-2103-6000 Fax: +55-11-2103-6030 Chile – Santiago Phone: +56-2-345-0361 Fax: +56-2-223-1477 Canada – Toronto Phone: +1-905-475-6222 Fax: +1-905-474-5520 Product Information Center: Phone: +1-905-470-4425 Fax: +1-905-474-5525 Colombia – Bogota Phone: +57-1-319-8959 Fax: +57-1-319-8960 Mexico – Mexico City Phone: +52-55-1106-0800 +01-800-733-8926 Fax: +52-55-1106-0901 For Latin/South American Countries not shown Phone: +54-11-4733-2015 Fax: +54-11-4733-2083 United States Harrisburg, PA Phone: +1-717-564-0100 Fax: +1-717-986-7575 Product Information Center: Phone: +1-800-522-6752 Fax: +1-717-986-7575 Asia/Pacific Australia – Sydney Phone: +61-2-9554-2600 Fax: +61-2-9502-2556 Product Information Center: Phone: +61-2-9840-8200 Fax: +61-2-9634-6188 Japan – Kawasaki, Kanagawa Phone: +81-44-844-8111 Fax: +81-44-812-3207 Product Information 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+30-210-9370-396/397 Fax: +30-210-9370-655 Hungary – Budapest Phone: +36-1-289-1000 Fax: +36-1-289-1010 Product Information Center: Phone: +36-1-289-1016 Fax: +36-1-289-1017 Lithuania and Latvia Lithuania – Vilnius Phone: +370-5-213-1402 Fax: +370-5-213-1403 Netherlands – ’s-Hertogenbosch Phone: +31-73-6246-246 Fax: +31-73-6212-365 Product Information Center: Phone: +31-73-6246-999 Fax: +31-73-6246-998 Norway – Nesbru Phone: +47-66-77-88-50 Fax: +47-66-77-88-55 Poland – Warsaw Phone: +48-22-4576-700 Fax: +48-22-4576-720 Product Information Center: Phone: +48-22-4576-704 Fax: +48-22-4576-720 Romania – Bucharest Phone: +40-21-311-3479/3596 Fax: +40-21-312-0574 Ireland – Dublin Phone: +353-1-866-5612 Fax: +353-1-866-5714 Russia – Moscow Phone: +7-495-790-7902 Fax: +7-495-721-1893 Product Information Center: Phone: +7-495-790-7902-404 Fax: +7-495-790-7902-401 Israel – Petach-Tikva Phone: +972-3-929-0999 Fax: +972-3-919-1088 Slovenia – Ljubljana Phone: +386-1561-3270 Fax: +386-1561-3240 Italy – Collegno (Torino) Phone: +39-011-4012-111 Fax: +39-011-4031-116 Product Information Center: Phone: +39-011-4012-428 Fax: +39-011-40-287-428 South Africa – Port Elizabeth Phone: +27-41-503-4500 Fax: +27-41-581-0440 Spain – Barcelona Phone: +34-93-291-0330 Fax: +34-93-201-7879 Sweden – Upplands Väsby Phone: +46-8-50-72-50-00 Fax: +46-8-50-72-50-01 Switzerland – Steinach Phone: +41-71-447-0447 Fax: +41-71-447-0444 Turkey – Istanbul Phone: +90-212-281-8181/2/3 +90-212-282-5130/5430 Fax: +90-212-281-8184 Ukraine – Kiev Phone: +380-44-206-2265 Fax: +380-44-206-2264 Product Information Center: Phone: +380-44-206-2265 Fax: +380-44-206-2264 United Kingdom – Swindon Phone: +44-8706-080208 Fax: +44-208-954-6234 Parts of the cover photo were kindly provided by: Tyco Electronics AMP GmbH AMPèrestr. 12–14 64625 Bensheim / Germany Phone: +49-(0)6251-133-0 Fax: +49-(0)6251-133-1600 www.tycoelectronics.com SOLARLOK, SOLKLIP, TE Logo and Tyco Electronics are trademarks. © 2009 Tyco Electronics Ltd. 889753-3 Revised 9-2009 12M ST