120 ATC Vishay BCcomponents Aluminum Capacitors Axial High Temperature, High Ripple Current FEATURES • Polarized aluminum electrolytic capacitors, non-solid electrolyte • Axial leads, cylindrical aluminum insulated with a blue sleeve case, RoHS COMPLIANT • Mounting ring version not available in insulated form • Taped versions up to case Ø 15 x 30 mm available for automatic insertion Fig.1 Component outlines • Charge and discharge proof 118 AHT 125 °C lower ESR higher ripple 138 AML • Extra long useful life: up to 8000 hours at 125 °C, high reliability 105 °C • Lowest ESR levels providing very high ripple current capability lower ESR higher ripple 120 ATC 125 °C 119 AHT-DIN 125 °C • Extended temperature range: usable up to 150 °C • Miniaturized, high CV-product per unit volume • Lead diameter Ø d = 1.0 mm, available on request • Lead (Pb)-free versions are RoHS compliant APPLICATIONS QUICK REFERENCE DATA DESCRIPTION Nominal case sizes (Ø D x L in mm) Rated capacitance range, CR Tolerance on CR Rated voltage range, UR Category temperature range VALUE 10 x 30 to 21 x 38 47 to 6800 µF ± 20 % • Automotive, industrial and telecommunication • Smoothing, filtering, buffering • Low mounting height applications, vibration and shock resistant • SMPS and standard power supplies 16 to 100 V - 40 to + 125 °C MARKING Endurance test at 150 °C 1000 hours The capacitors are marked (where possible) with the following information: Endurance test at 125 °C 4000 hours • Rated capacitance (in µF) Useful life at 125 °C 8000 hours • Tolerance on rated capacitance, code letter in accordance with IEC 60062 (M for ± 20 %) Useful life at 85 °C, 1.4 x IR applied 40 000 hours Shelf life at 0 V, 125 °C 1000 hours (100 V: 500 hours) Shelf life at 0 V, 150 °C ≤ 63 V: 500 hours Based on sectional specification Climatic category IEC 60068 IEC 60384-4/EN130300 40/125/56 • Rated voltage (in V) • Upper category temperature (125 °C) • Date code in accordance with IEC 60062 • Code for factory of origin • Name of manufacturer • Band to indicate the negative terminal • ‘+’ sign to identify the positive terminal • Series number (120) www.vishay.com 244 For technical questions, contact: [email protected] Document Number: 28336 Revision: 21-Apr-08 120 ATC Aluminum Capacitors Vishay BCcomponents Axial High Temperature, High Ripple Current SELECTION CHART FOR CR, UR AND RELEVANT NOMINAL CASE SIZE (Ø D x L in mm) CR (µF) UR (V) 16 25 40 63 100 47 - - - - 10 x 30 68 - - - - 12.5 x 30 100 - - - 10 x 30 12.5 x 30 150 - - - 12.5 x 30 15 x 30 220 - - 10 x 30 12.5 x 30 18 x 30 330 - - 12.5 x 30 15 x 30 18 x 38 470 - 10 x 30 12.5 x 30 18 x 30 21 x 38 680 10 x 30 12.5 x 30 15 x 30 18 x 38 - 1000 12.5 x 30 12.5 x 30 18 x 30 21 x 38 - 1500 12.5 x 30 15 x 30 18 x 38 - - 2200 15 x 30 18 x 30 21 x 38 - - 3300 18 x 30 18 x 38 - - - 4700 18 x 38 21 x 38 - - - 6800 21 x 38 - - - - DIMENSIONS in millimeters AND AVAILABLE FORMS 73 ± 1.6 L ØD I L 33 ± 1 Ød ØD + F F Form BR: Taped on reel, non-preferred case Ø D x L = 10 x 30 to 15 x 30 mm Form AA: Axial in box case Ø D x L = 10 x 30 to 21 x 38 mm Fig.2 Form BR Document Number: 28336 Revision: 21-Apr-08 For technical questions, contact: [email protected] Fig.3 Form AA www.vishay.com 245 120 ATC Aluminum Capacitors Axial High Temperature, High Ripple Current Vishay BCcomponents Table 1 AXIAL; DIMENSIONS in millimeters, MASS AND PACKAGING QUANTITIES NOMINAL PACKAGING QUANTITIES AXIAL: FORM AA AND BR CASE SIZE ØDxL Ø d () I Ø Dmax. Lmax. Fmin. MASS (g) 0.8 0.8 0.8 0.8 0.8 0.8 55 ± 1 55 ± 1 55 ± 1 55 ± 1 34 ± 1 34 ± 1 10.5 13.0 15.5 18.5 18.5 21.5 30.5 30.5 30.5 30.5 39.5 39.5 35 35 35 35 44 44 ≈ 4.8 ≈ 7.4 ≈ 11.7 ≈ 12.9 ≈ 19.0 ≈ 24.0 (mm) 10 x 30 12.5 x 30 15 x 30 18 x 30 18 x 38 21 x 38 FORM AA FORM BR 340 260 200 120 125 100 500 400 250 - Note Lead diameter Ø d = 1.0 mm, available on request. Detailed tape dimensions see section ‘PACKAGING’. D 120 °C (3 x) 3.6 + 0.2 - 0.2 D3 90° ± 2° (3 x) - L 1.05 + 0.03 (3 x) - 0.1 1.3 + 0 (3 x) - 0.05 d2 1.3 + 0.1 (3 x) 0 Mounting holes + 1.0 - 0.5 Ø d1 Ø D2 Case Ø D x L = 15 x 30 to 21 x 38 mm Case not insulated (insulation on request) Especially for applications with severe shocks and vibrations Fig.4 Mounting hole digram and outline; Form MR: With mounting ring and pins Table 2 MOUNTING RING; DIMENSIONS in millimeters, MASS AND PACKAGING QUANTITIES NOMINAL CASE SIZE MOUNTING RING: FORM MR CASE MASS (g) PACKAGING QUANTITIES CODE Ø d1 Ø d2 Ø Dmax. Ø D2max. D3 Lmax. 15 x 30 02 0.8 1.0 + 0.4 15.5 17.5 16.5 ± 0.2 33 ≈ 8.6 200 18 x 30 03 0.8 1.0 + 0.4 18.5 19.5 18.5 ± 0.2 33 ≈ 11.5 240 18 x 38 04 0.8 1.0 + 0.4 18.5 19.5 18.5 ± 0.2 42 ≈ 14.0 100 21 x 38 05 0.8 1.0 + 0.4 21.5 22.5 21.5 ± 0.2 42 ≈ 19.2 100 ØDxL www.vishay.com 246 For technical questions, contact: [email protected] Document Number: 28336 Revision: 21-Apr-08 120 ATC Aluminum Capacitors Vishay BCcomponents Axial High Temperature, High Ripple Current ELECTRICAL DATA SYMBOL ORDERING EXAMPLE DESCRIPTION Electrolytic capacitor 120 series CR rated capacitance at 100 Hz, tolerance ± 20 % IR rated RMS ripple current at 10 kHz, 125 °C 1000 µF/16 V; ± 20 % IL1 max. leakage current after 1 minute at UR Nominal case size: Ø 12.5 x 30 mm; Form BR IL5 max. leakage current after 5 minutes at UR ESR equivalent series resistance at 100 Hz (calculated from tan δmax and CR) Z max. impedance at 10 kHz Ordering code: MAL212025102E3 Former 12NC: 2222 120 25102 Note Unless otherwise specified, all electrical values in Table 3 apply at Tamb = 20 °C, P = 86 to 106 kPa, RH = 45 to 75 %. Table 3 ELECTRICAL DATA AND ORDERING INFORMATION UR (V) 16 25 40 63 100 CR 100 Hz (µF) 680 1000 1500 2200 3300 4700 6800 470 680 1000 1500 2200 3300 4700 220 330 470 680 1000 1500 2200 100 150 220 330 470 680 1000 47 68 100 150 220 330 470 NOMINAL CASE SIZE ØDxL (mm) 10 x 30 12.5 x 30 12.5 x 30 15 x 30 18 x 30 18 x 38 21 x 38 10 x 30 12.5 x 30 12.5 x 30 15 x 30 18 x 30 18 x 38 21 x 38 10 x 30 12.5 x 30 12.5 x 30 15 x 30 18 x 30 18 x 38 21 x 38 10 x 30 12.5 x 30 12.5 x 30 15 x 30 18 x 30 18 x 38 21 x 38 10 x 30 12.5 x 30 12.5 x 30 15 x 30 18 x 30 18 x 38 21 x 38 Document Number: 28336 Revision: 21-Apr-08 IR 10 kHz 125 °C (mA) 2100 2550 2650 2940 3430 4350 4590 2100 2550 2600 2890 3310 4350 4470 1990 2430 2550 2840 3150 4130 4170 1560 2050 2150 2510 2860 3720 3780 760 1030 1140 1480 1960 2550 2800 MAX. TYP. IL5 IL1 ESR ESR 1 MIN 5 MIN 100 Hz 100 Hz (µA) (µA) (mΩ) (mΩ) 171 232 328 462 674 942 1346 181 244 340 490 700 1030 1450 146 198 266 366 520 760 1096 116 153 206 289 395 554 796 96 122 160 220 304 436 604 84 104 136 181 251 341 475 87 108 140 190 260 370 510 75 93 115 149 200 280 392 65 78 95 123 158 211 292 59 67 80 100 128 172 228 106 77 60 48 41 27 26 112 81 64 49 43 28 27 192 130 101 75 59 39 34 297 195 149 105 81 55 44 760 531 389 266 181 120 92 177 128 100 79 68 45 43 187 136 107 82 71 47 44 320 216 169 125 99 65 56 495 325 249 175 135 92 74 1269 885 648 443 302 200 154 ORDERING CODE MAL2120....... TYP. ESR 10 kHz (mΩ) MAX. ESR 10 kHz (mΩ) Z MAX. 10 kHz (mΩ) IN BOX FORM AA TAPED ON REEL FORM BR MOUNTING RING FORM MR 44 35 32 28 26 18 18 45 35 32 28 27 18 18 52 37 35 30 28 19 19 92 61 55 44 38 26 25 349 246 196 137 95 62 52 74 58 53 46 43 29 29 74 59 53 46 44 29 29 87 62 58 50 47 31 31 154 102 92 73 64 43 41 581 410 327 229 158 104 86 78 61 53 46 43 29 29 84 64 55 46 44 29 29 124 83 70 55 49 32 31 249 162 126 91 74 49 43 720 503 381 262 179 117 94 15681E3 15102E3 15152E3 15222E3 15332E3 15472E3 15682E3 16471E3 16681E3 16102E3 16152E3 16222E3 16332E3 16472E3 17221E3 17331E3 17471E3 17681E3 17102E3 17152E3 17222E3 18101E3 18151E3 18221E3 18331E3 18471E3 18681E3 18102E3 19479E3 19689E3 19101E3 19151E3 19221E3 19331E3 19471E3 25681E3 25102E3 25152E3 25222E3 26471E3 26681E3 26102E3 26152E3 27221E3 27331E3 27471E3 27681E3 28101E3 28151E3 28221E3 28331E3 29479E3 29689E3 29101E3 29151E3 - 45222E3 45332E3 45472E3 45682E3 46152E3 46222E3 46332E3 46472E3 47681E3 47102E3 47152E3 47222E3 48331E3 48471E3 48681E3 48102E3 49151E3 49221E3 49331E3 49471E3 For technical questions, contact: [email protected] www.vishay.com 247 120 ATC Vishay BCcomponents Aluminum Capacitors Axial High Temperature, High Ripple Current ADDITIONAL ELECTRICAL DATA PARAMETER VALUE CONDITIONS AXIAL Voltage Surge voltage Reverse voltage Current MOUNTING RING Us ≤ 1.15 x UR Urev ≤ 1 V Leakage current Inductance Equivalent series inductance (ESL) After 1 minute at UR After 5 minutes at UR IL1 ≤ 0.012 CR x UR + 40 µA IL5 ≤ 0.004 CR x UR + 40 µA Case Ø D x L mm: 10 x 30 12.5 x 30 15 x 30 18 x 30 18 x 38 21 x 38 typ. 38 nH typ. 46 nH typ. 48 nH typ. 50 nH typ. 54 nH typ. 59 nH CAPACITANCE (C) typ. 39 nH typ. 39 nH typ. 39 nH typ. 39 nH EQUIVALENT SERIES RESISTANCE (ESR) 10 1.2 C C0 ESR ESR0 1.1 1 2 3 1 1.0 4 Curve 1: All case sizes; 100 Hz Curve 2: Case Ø D x L = 18 x 38 and 21 x 38 mm; 10 to 100 kHz Curve 3: Case Ø D x L = 15 x 30 and 18 x 30 mm; 10 to 100 kHz Curve 4: Case Ø D x L = 10 x 30 and 12.5 x 30 mm; 10 to 100 kHz 0.9 10-1 0.8 - 40 - 20 0 - 20 - 40 - 60 - 80 - 100 - 120 - 140 - 160 Tamb (°C) All voltages; all case sizes C0 = capacitance at 20 °C, 100 Hz - 40 - 20 0 - 20 - 40 - 60 - 80 - 100 ≤ 40 V types ESR0 = typical at 20 °C - 120 - 140 - 160 Tamb (°C) Fig.6 Typical multiplier of ESR as a function of ambient temperature at different frequencies Fig.5 Typical multiplier of capacitance as a function of ambient temperature 10 102 ESR ESR0 ESR ESR0 10 1 1 2 3 1 1 10-1 - 40 Curve 1: All case sizes; 100 Hz 4 Curve 2: Case Ø D x L = 18 x 38 and 21 x 38 mm; 10 to 100 kHz Curve 3: Case Ø D x L = 15 x 30 and 18 x 30 mm; 10 to 100 kHz Curve 4: Case Ø D x L = 10 x 30 and 12.5 x 30 mm; 10 to 100 kHz - 20 0 - 20 63 V types ESR0 = typical at 20 °C - 40 - 60 - 80 - 100 - 120 - 140 - 160 Tamb (°C) Fig.7 Typical multiplier of ESR as a function of ambient temperature at different frequencies www.vishay.com 248 2 10-1 - 40 Curve 1: All case sizes; 100 Hz 3 Curve 2: Case Ø D x L = 18 x 38 and 21 x 38 mm; 10 to 100 kHz Curve 3: Case Ø D x L = 10 x 30 and 18 x 30 mm; 10 to 100 kHz - 20 0 - 20 - 40 100 V types ESR0 = typical at 20 °C - 60 - 80 - 100 - 120 - 140 - 160 Tamb (°C) Fig.8 Typical multiplier of ESR as a function of ambient temperature at different frequencies For technical questions, contact: [email protected] Document Number: 28336 Revision: 21-Apr-08 120 ATC Aluminum Capacitors Vishay BCcomponents Axial High Temperature, High Ripple Current RIPPLE CURRENT AND USEFUL LIFE JW64 3.6 I A 3.5 IR 3.4 3.3 3.2 3.1 3.0 2.8 2.6 2.4 lifetime multiplier 1. 2.0 5 12 0. 5 2 0. 5 0. 1.5 2.2 0 2. 0 3. 1.8 0 4. 0 20 30 60 10 0 0 Useful life at 125 °C and IR applied: 8000 hours 40 (1) . (1) 0 IR = rated ripple current at 10 kHz, 125 °C 1.2 1.0 0.8 0.5 0.0 20 IA = actual ripple current at 10 kHz 0 8. 12 1.4 0 6. 1.6 40 50 60 70 80 90 100 110 120 130 140 150 Tamb (°C) Fig.9 Multiplier of useful life as a function of ambient temperature and ripple current load Table 4 MULTIPLIER OF RIPPLE CURRENT (IR) AS A FUNCTION OF FREQUENCY IR MULTIPLIER FREQUENCY (Hz) UR = 16 to 40 V CASE SIZES 10 x 30 to 15 x 30 mm UR = 16 to 40 V CASE SIZES 18 x 30 to 21 x 38 mm UR = 63 and 100 V CASE SIZES 10 x 30 to 15 x 30 mm UR = 63 and 100 V CASE SIZES 18 x 30 to 21 x 38 mm 50 0.37 0.54 0.23 0.44 100 0.48 0.63 0.32 0.56 300 0.69 0.75 0.53 0.76 1000 0.86 0.81 0.77 0.88 3000 0.96 0.87 0.93 0.94 ≥ 10 000 1.00 1.00 1.00 1.00 Document Number: 28336 Revision: 21-Apr-08 For technical questions, contact: [email protected] www.vishay.com 249 120 ATC Aluminum Capacitors Axial High Temperature, High Ripple Current Vishay BCcomponents Table 5 TEST PROCEDURES AND REQUIREMENTS TEST NAME OF TEST Endurance REFERENCE IEC 60384-4/ PROCEDURE (QUICK REFERENCE) Tamb = 125 °C; UR applied; EN130300 4000 hours subclause 4.13 Tamb = 150 °C; UR applied; 1000 hours Useful life CECC 30301 Tamb = 125 °C; UR and IR applied; subclause 1.8.1 8000 hours REQUIREMENTS ΔC/C: ± 15 % tan δ ≤ 1.3 x spec. limit Z ≤ 2 × spec. limit IL5 ≤ spec. limit ΔC/C: ± 45 % tan δ ≤ 3 x spec. limit Z ≤ 3 x spec. limit IL5 ≤ spec. limit no short or open circuit Shelf life IEC 60384-4/ Tamb = 125 °C; no voltage applied; total failure percentage: ≤ 1 % ΔC/C, tan δ, Z: (storage at high EN130300 1000 hours (100 V: 500 hours) for requirements temperature) subclause 4.17 Tamb = 150 °C; no voltage applied; see ‘Endurance test’ above 500 hours for voltages: ≤ 63 V IL5 ≤ 2 x spec. limit after test: UR to be applied for 30 minutes, Reverse voltage Vibration IEC 60384-4/ 24 to 48 hours before measurement Tamb = 125 °C: EN130300 125 hours at U = - 1 V subclause 4.15 followed by 125 hours at UR IEC 60068-2 10 to 2000 Hz; 1.5 mm or 20 g (whichever is less IL5 ≤ spec. limit no visible damage; subclause 4.15 severe); no leakage of electrolyte; in 3 directions; 2.5 hours per direction markings legible test method Fc ΔC/C: ± 20 % tan δ ≤ spec. limit ΔC/C: ± 5 % with respect to initial measurement www.vishay.com 250 For technical questions, contact: [email protected] Document Number: 28336 Revision: 21-Apr-08 Legal Disclaimer Notice Vishay Disclaimer All product specifications and data are subject to change without notice. Vishay Intertechnology, Inc., its affiliates, agents, and employees, and all persons acting on its or their behalf (collectively, “Vishay”), disclaim any and all liability for any errors, inaccuracies or incompleteness contained herein or in any other disclosure relating to any product. Vishay disclaims any and all liability arising out of the use or application of any product described herein or of any information provided herein to the maximum extent permitted by law. The product specifications do not expand or otherwise modify Vishay’s terms and conditions of purchase, including but not limited to the warranty expressed therein, which apply to these products. No license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted by this document or by any conduct of Vishay. The products shown herein are not designed for use in medical, life-saving, or life-sustaining applications unless otherwise expressly indicated. Customers using or selling Vishay products not expressly indicated for use in such applications do so entirely at their own risk and agree to fully indemnify Vishay for any damages arising or resulting from such use or sale. Please contact authorized Vishay personnel to obtain written terms and conditions regarding products designed for such applications. Product names and markings noted herein may be trademarks of their respective owners. Document Number: 91000 Revision: 18-Jul-08 www.vishay.com 1