54-94-104MT..KPbF Series Vishay High Power Products Three Phase AC Switch (Power Modules), 50 A to 100 A FEATURES • Package fully compatible with the industry standard INT-A-PAK power modules series RoHS • High thermal conductivity package, electrically insulated case COMPLIANT • Outstanding number of power encapsulated components • Excellent power volume ratio • 4000 VRMS isolating voltage • UL E78996 approved MTK • Totally lead (Pb)-free • Designed and qualified for industrial level DESCRIPTION PRODUCT SUMMARY IO A range of extremely compact, encapsulated three phase AC switches offering efficient and reliable operation. They are intended for use in general purpose and heavy duty applications as control motor starter. 50 A to 100 A MAJOR RATINGS AND CHARACTERISTICS SYMBOL IO IFSM I2 t CHARACTERISTICS 54MT.K 94MT.K 104MT.K UNITS 50 90 100 A TC 80 80 80 °C 50 Hz 390 950 1130 60 Hz 410 1000 1180 50 Hz 770 4525 6380 60 Hz 700 4130 5830 7700 45250 63800 A I2√t A2s A2√s VRRM Range 800 to 1600 V TStg, TJ Range - 40 to 125 °C Document Number: 94351 Revision: 05-May-08 For technical questions, contact: [email protected] www.vishay.com 1 54-94-104MT..KPbF Series Vishay High Power Products Three Phase AC Switch (Power Modules), 50 A to 100 A ELECTRICAL SPECIFICATIONS VOLTAGE RATINGS TYPE NUMBER VOLTAGE CODE 54MT..K 94/104MT..K VRRM, MAXIMUM REPETITIVE PEAK REVERSE VOLTAGE V VRSM, MAXIMUM NON-REPETITIVE PEAK REVERSE VOLTAGE V VDRM, MAXIMUM REPETITIVE PEAK OFF-STATE VOLTAGE, GATE OPEN CIRCUIT V 80 800 900 800 100 1000 1100 1000 120 1200 1300 1200 140 1400 1500 1400 160 1600 1700 1600 80 800 900 800 100 1000 1100 1000 120 1200 1300 1200 140 1400 1500 1400 160 1600 1700 1600 IRRM/IDRM, MAXIMUM AT TJ = 125 °C mA 20 (1) 40 (1) Note (1) For single AC switch FORWARD CONDUCTION PARAMETER SYMBOL Maximum IRMS output current at case temperature IO TEST CONDITIONS For all conduction angle t = 10 ms Maximum peak, one-cycle forward, non-repetitive on state surge current t = 8.3 ms ITSM t = 10 ms t = 8.3 ms t = 10 ms Maximum I2t for fusing Maximum for fusing UNITS 100 A °C 80 80 80 390 950 1130 410 1000 1180 330 800 950 345 840 1000 4525 6380 4130 5830 540 3200 4510 500 2920 4120 t = 0.1 to 10 ms, no voltage reapplied 7700 45 250 63 800 t = 10 ms I2√t Initial TJ = TJ maximum 104MT.K 90 770 t = 8.3 ms I2√t 100 % VRRM reapplied 94MT.K 50 700 t = 8.3 ms I2t No voltage reapplied 54MT.K No voltage reapplied 100 % VRRM reapplied Low level value of threshold voltage VT(TO)1 (16.7 % x π x IT(AV) < I < π x IT(AV)), TJ maximum 1.16 0.99 0.99 High level value of threshold voltage VT(TO)2 (I > π x IT(AV)), TJ maximum 1.44 1.19 1.15 A2 s A2√s V Low level value on-state slope resistance rt1 16.7 % x π x IT(AV) < I < π x IT(AV)), TJ maximum 12.54 4.16 3.90 High level value on-state slope resistance rt2 (I > π x IT(AV)), TJ maximum 11.00 3.56 3.48 2.68 1.55 1.53 mΩ Maximum on-state voltage drop VTM Ipk = 150 A, TJ = 25 °C tp = 400 µs single junction Maximum non-repetitve rate of rise of turned on current dI/dt TJ = 25 °C, from 0.67 VDRM, ITM = π x IT(AV), Ig = 500 mA, tr < 0.5 µs, tp > 6 µs 150 Maximum holding current IH TJ = 25 °C, anode supply = 6 V, resistive load, grate open circuit 200 Maximum latching current IL TJ = 25 °C, anode supply = 6 V, resistive load 400 www.vishay.com 2 A For technical questions, contact: [email protected] V A/µs mA Document Number: 94351 Revision: 05-May-08 54-94-104MT..KPbF Series Three Phase AC Switch Vishay High Power Products (Power Modules), 50 A to 100 A BLOCKING PARAMETER SYMBOL RMS isolation voltage Maximum critical rate of rise of off-state voltage VINS dV/dt (1) TEST CONDITIONS 54MT.K 94MT.K 104MT.K UNITS TJ = 25 °C all terminal shorted f = 50 Hz, t = 1 s 4000 V TJ = TJ maximum, linear to 0.67 VDRM, gate open circuit 500 V/µs Note (1) Available with dV/dt = 1000 V/µs, to complete code add S90 i. e. 104MT160KBS90 TRIGGERING PARAMETER SYMBOL Maximum peak gate power Maximum average gate power Maximum peak gate current Maximum peak negative gate voltage Maximum required DC gate voltage to trigger TEST CONDITIONS 94MT.K PGM 10 PG(AV) 2.5 TJ = TJ maximum IGM VGT Maximum gate voltage that will not trigger VGD Maximum gate current that will not trigger IGD UNITS W A 10 TJ = - 40 °C 4.0 TJ = 25 °C 2.5 TJ = - 40 °C IGT 104MT.K 2.5 - VGT TJ = 125 °C Maximum required DC gate current to trigger 54MT.K V 1.7 Anode supply = 6 V, resistive load 270 TJ = 25 °C 150 TJ = 125 °C 80 mA 0.25 V 6 mA TJ = TJ maximum, rated VDRM applied THERMAL AND MECHANICAL SPECIFICATIONS PARAMETER SYMBOL Maximum junction operating and storage temperature range Maximum thermal resistance, junction to case Maximum thermal resistance, case to heatsink Mounting torque ± 100 % to heatsink to terminal Approximate weight Document Number: 94351 Revision: 05-May-08 TEST CONDITIONS 54MT.K TJ, TStg RthJC RthCS 94MT.K 104MT.K - 40 to 125 °C DC operation per single AC switch 0.52 0.39 0.34 DC operation per junction 1.05 0.77 0.69 180 °C sine cond. angle per single AC switch 0.56 0.40 0.36 180 °C sine cond. angle per junction 1.12 0.80 0.72 Per module Mounting surface smooth, flat and grased A mounting compound is recommended and the torque should be rechecked after a period of 3 hours to allow for the spread of the compound. Lubricated threads. For technical questions, contact: [email protected] UNITS K/W 0.03 4 to 6 3 to 4 225 Nm g www.vishay.com 3 54-94-104MT..KPbF Series Vishay High Power Products Three Phase AC Switch (Power Modules), 50 A to 100 A ΔR CONDUCTION PER JUNCTION SINUSOIDAL CONDUCTION AT TJ MAXIMUM DEVICES RECTANGULAR CONDUCTION AT TJ MAXIMUM UNITS 180° 120° 90° 60° 30° 180° 120° 90° 60° 30° 54MT.K 0.072 0.085 0.108 0.152 0.233 0.055 0.091 0.117 0.157 0.236 94MT.K 0.033 0.039 0.051 0.069 0.099 0.027 0.044 0.055 0.071 0.100 104MT.K 0.027 0.033 0.042 0.057 0.081 0.023 0.037 0.046 0.059 0.082 K/W Note • Table shows the increment of thermal resistance RthJC when devices operate at different conduction angles than DC Instantaneous On-State Current (A) Maximum Allowable Case Temperature (°C) 130 54MT..K Series Device fully turned-on 120 110 100 90 Per single AC switch 80 IRMS ~ 70 For all conduction angles 60 0 20 30 40 50 TJ = 25 °C TJ = 125 °C 100 10 54MT..K Series Per junction 1 0 60 1 2 3 4 5 6 RMS Output Current (A) Instantaneous On-State Voltage (V) Fig. 1 - Current Ratings Characteristic Fig. 2 - Forward Voltage Drop Characteristics W 200 R 50 K/ -Δ Conduction angle 100 0.3 W K/ 150 W W 05 Ø 250 K/ K/ 0. Ø 200 1 0.2 = 250 0. 300 SA 300 180° 120° 90° 60° 30° R th 54MT..K Series TJ = 125 °C Device fully turned-on Maximum Total Power Loss (W) (Per Total Module) 350 350 Maximum Total Power Loss (W) (Per Total Module) 10 1000 0.5 K/W 0.7 K /W 1.0 K /W 150 100 2.0 K/W 50 0 0 0 10 20 30 40 50 60 0 25 50 75 100 125 Maximum Allowable Ambient Temperature (°C) RMS Output Current (A) Fig. 3 Total Power Loss Characteristics www.vishay.com 4 For technical questions, contact: [email protected] Document Number: 94351 Revision: 05-May-08 54-94-104MT..KPbF Series Three Phase AC Switch Vishay High Power Products (Power Modules), 50 A to 100 A 350 300 Maximum Allowable Case Temperature (°C) 325 Peak Half Sine Wave On-State Current (A) 130 At any rated load condition and with rated VRRM applied following surge. Initial TJ = 125 °C at 60 Hz 0.0083 s at 50 Hz 0.0100 s 275 250 225 200 54MT..K Series Per junction 175 94MT..K Series Device fully turned-on 120 110 100 90 Per single AC switch IRMS ~ 80 70 60 For all conduction angles 150 50 1 10 0 100 350 300 250 200 54MT..K Series Per junction 150 0.01 0.1 80 100 120 1000 100 TJ = 25 °C 10 TJ = 125 °C 94MT..K Series Per junction 1 1 0 Pulse Train Duration (s) 1 2 4 3 5 Instantaneous On-State Voltage (V) Fig. 5 - Maximum Non-Repetitive Surge Current Fig. 7 - Forward Voltage Drop Characteristics 450 300 100 50 1.5 K/W 150 R K/W 0.5 K/W 0.7 K /W 1.0 K /W 200 -Δ 0.3 250 W 50 K/ 100 03 0. Conduction angle 150 W = 200 K/ W Ø 15 SA Ø 250 0. K/ 300 400 350 05 350 180° 120° 90° 60° 30° R th 400 0. 94MT..K Series TJ = 125 °C Device fully turned-on Maximum Total Power Loss (W) (Per Total Module) 450 Maximum Total Power Loss (W) (Per Total Module) 60 Fig. 6 - Current Ratings Characteristic Instantaneous On-State Current (A) Peak Half Sine Wave On-State Current (A) Maximum non-repetitive surge current versus pulse train duration. Control of conduction may not be maintained. Initial TJ = 125° C No voltage reapplied Rated VRRM reapplied 40 RMS Output Current (A) Number of Equal Amplitude Half Cycle Current Pulses (N) Fig. 4 - Maximum Non-Repetitive Surge Current 400 20 0 0 0 10 20 30 40 50 60 70 80 90 100 0 25 50 75 100 125 Maximum Allowable Ambient Temperature (°C) RMS Output Current (A) Fig. 8 - Total Power Loss Characteristics Document Number: 94351 Revision: 05-May-08 For technical questions, contact: [email protected] www.vishay.com 5 54-94-104MT..KPbF Series Vishay High Power Products 750 130 650 Maximum Allowable Case Temperature (°C) At any rated load condition and with rated VRRM applied following surge. Initial TJ = 125 °C at 60 Hz 0.0083 s at 50 Hz 0.0100 s 700 Peak Half Sine Wave On-State Current (A) Three Phase AC Switch (Power Modules), 50 A to 100 A 600 550 500 450 94MT..K Series Per junction 400 104MT..K Series Device fully turned-on 120 110 100 90 Per single AC switch IRMS ~ 80 70 For all conduction angles 60 350 1 10 0 100 Peak Half Sine Wave On-State Current (A) 900 800 700 600 500 400 94MT..K Series Per junction 300 0.1 0.01 100 80 120 1000 100 TJ = 25 °C TJ = 125 °C 10 104MT..K Series Per junction 1 0 1 1 2 3 4 5 Instantaneous On-State Voltage (V) Pulse Train Duration (s) Fig. 10 - Maximum Non-Repetitive Surge Current Fig. 12 - Forward Voltage Drop Characteristics 500 W 300 K/W R 0.3 250 -Δ 0 K/ 50 W 03 100 K/ 0. Conduction angle 150 15 = 200 0. SA Ø Ø 250 R th 300 400 350 W K/ 350 450 5 400 180° 120° 90° 60° 30° 0 0. 104MT..K Series TJ = 125 °C Device fully turned-on 450 Maximum Total Power Loss (W) (Per Total Module) 500 Maximum Total Power Loss (W) (Per Total Module) 60 Fig. 11 - Current Ratings Characteristic Instantaneous On-State Current (A) Maximum non-repetitive surge current versus pulse train duration. Control of conduction may not be maintained. Initial TJ = 125 °C No voltage reapplied Rated VRRM reapplied 40 RMS Output Current (A) Number of Equal Amplitude Half Cycle Current Pulses (N) Fig. 9 - Maximum Non-Repetitive Surge Current 1000 20 0.5 200 100 K/W 0.7 K /W 1.0 K /W 50 1.5 K/W 150 0 0 20 40 60 80 100 120 0 25 50 75 100 125 Maximum Allowable Ambient Temperature (°C) RMS Output Current (A) Fig. 13 - Total Power Loss Characteristics www.vishay.com 6 For technical questions, contact: [email protected] Document Number: 94351 Revision: 05-May-08 54-94-104MT..KPbF Series Three Phase AC Switch Vishay High Power Products (Power Modules), 50 A to 100 A 1100 900 800 700 600 500 Maximum non-repetitive surge current versus pulse train duration. Control of conduction may not be maintained. Initial TJ = 125 °C No voltage reapplied Rated VRRM reapplied 1100 Peak Half Sine Wave On-State Current (A) 1000 Peak Half Sine Wave On-State Current (A) 1200 At any rated load condition and with rated VRRM applied following surge. Initial TJ = 125 °C at 60 Hz 0.0083 s at 50 Hz 0.0100 s 104MT..K Series Per junction 1000 900 800 700 600 104MT..K Series Per junction 500 400 400 1 10 0.01 100 Number of Equal Amplitude Half Cycle Current Pulses (N) Fig. 14 - Maximum Non-Repetitive Surge Current 0.1 1 Pulse Train Duration (s) Fig. 15 - Maximum Non-Repetitive Surge Current 10 ZthJC - Transient Thermal Impedance (°C/W) Steady state value RthJC = 1.05 K/W 54MT..K Series RthJC = 0.77 K/W 1 94MT..K Series RthJC = 0.69 K/W (DC operation) 104MT..K Series 0.1 0.01 Per junction 0.001 0.001 0.01 0.1 1 10 Square Wave Pulse Duration (s) Fig. 16 - Thermal Impedance ZthJC Characteristics 10 Rectangular gate pulse a) Recommended load line for rated dI/dt: 20 V, 30 Ω tr = 0.5 µs, tp ≥ 6 µs b) Recommended load line for ≤ 30 % rated dI/dt: 20 V, 65 Ω tr = 1 µs, tp ≥ 6 µs (1) PGM = 100 W, tp = 500 µs (2) PGM = 50 W, tp = 1 ms (3) PGM = 20 W, tp = 25 ms (4) PGM = 10 W, tp = 5 ms (a) TJ = 25 °C 1 TJ = -40 °C (b) TJ = 125 °C Instantaneous Gate Voltage (V) 100 (4) (3) (2) (1) VGD IGD 0.1 0.001 0.01 54/ 94/ 104MT..K Series 0.1 1 Frequency limited by PG(AV) 10 100 1000 Instantaneous Gate Current (A) Fig. 17 - Gate Characteristics Document Number: 94351 Revision: 05-May-08 For technical questions, contact: [email protected] www.vishay.com 7 54-94-104MT..KPbF Series Vishay High Power Products Three Phase AC Switch (Power Modules), 50 A to 100 A ORDERING INFORMATION TABLE Device code 10 4 MT 160 1 2 3 4 K PbF 5 1 - Current rating code: 5 = 50 A (average) 9 = 90 A (average) 10 = 100 A (average) 2 - AC switch 3 4 - Essential part number Voltage code x 10 = VRRM (see Voltage Ratings table) 5 - PbF = Lead (Pb)-free Note • To order the optional hardware go to www.vishay.com/doc?95172 CIRCUIT CONFIGURATION A B C 1 3 5 2 4 6 D E F LINKS TO RELATED DOCUMENTS Dimensions www.vishay.com 8 http://www.vishay.com/doc?95004 For technical questions, contact: [email protected] Document Number: 94351 Revision: 05-May-08 Legal Disclaimer Notice Vishay Disclaimer All product specifications and data are subject to change without notice. Vishay Intertechnology, Inc., its affiliates, agents, and employees, and all persons acting on its or their behalf (collectively, “Vishay”), disclaim any and all liability for any errors, inaccuracies or incompleteness contained herein or in any other disclosure relating to any product. Vishay disclaims any and all liability arising out of the use or application of any product described herein or of any information provided herein to the maximum extent permitted by law. The product specifications do not expand or otherwise modify Vishay’s terms and conditions of purchase, including but not limited to the warranty expressed therein, which apply to these products. No license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted by this document or by any conduct of Vishay. The products shown herein are not designed for use in medical, life-saving, or life-sustaining applications unless otherwise expressly indicated. Customers using or selling Vishay products not expressly indicated for use in such applications do so entirely at their own risk and agree to fully indemnify Vishay for any damages arising or resulting from such use or sale. Please contact authorized Vishay personnel to obtain written terms and conditions regarding products designed for such applications. Product names and markings noted herein may be trademarks of their respective owners. Document Number: 91000 Revision: 18-Jul-08 www.vishay.com 1