Instruction Sheet 408-10262 Solid Wire Grounding Assembly 2058729-1 11 04 MAY 09 Rev A The grounding assembly accepts solid uninsulated copper wire sizes 6 or 8 AWG. /32-in. Hex Washer Nut Wire Bolt 9 /16-in. Hex Nut 3. INSTALLATION Wire Slot (See Figure 2) 1. Using a No. 11/64–in. drill bit, drill a (4.37+.203 [.172+.008]) hole in the frame. Threaded 2. Insert the thread post end of the wire bolt into the hole. Post 3. Thread the hex washer nut onto the threaded post end of the wire bolt. Finger–tighten. Figure 1 4. Position the wire into the wire slot. 1. INTRODUCTION 5. Thread the hex nut onto the wire slot end of the wire bolt. Finger–tighten until the wire is compressed. Solid Wire Grounding Assembly 2058729–1 is used with metal–framed photovoltaic (solar) panels and related products that require grounding for safety reasons. NOTE 6. Using a 9/16–in. open end wrench, hold the hex body of the wire bolt, and using an 11/32–in. socket wrench, tighten the hex washer nut to a torque of 2.82 N–m [25 in.–lbs.]. All numerical values in this instruction sheet are in metric units [with U.S. customary units in i 7. Continue holding the hex body, and using a socket wrench, tighten the hex nut to a torque of 5.08 N–m [45 in.–lbs.]. brackets]. Dimensions are in millimeters [and 9/ –in. 16 inches]. Figures are not drawn to scale. 2. DESCRIPTION The grounding assembly consists of a wire bolt (wire slot on one end and threaded post on the other), 9/ –in. hex nut, and 11/ –in. hex washer nut. See 16 32 Figure 1. 4. REMOVAL 1. Using a 9/16–in. open end wrench, hold the hex body of the wire bolt, and using a 9/16–in. socket wrench, loosen the hex nut. Installation Wire 5 2 4 1 Frame 3 Figure 2 E 2009 Tyco Electronics Corporation, Harrisburg, PA All International Rights Reserved TOOLING ASSISTANCE CENTER 1-800-722-1111 This controlled document is subject to change. PRODUCT INFORMATION 1-800-522-6752 For latest revision and Regional Customer Service, TE logo and Tyco Electronics are trademarks. *Trademark. Other products, logos, and company names used are the property of their respective owners. visit our website at www.tycoelectronics.com 1 of 2 LOC B 408-10262 Solid Wire Grounding Assembly 2058729-1 2. Remove the wire from the wire slot. 3. Continue holding the hex body, and using an 11/ –in. socket wrench, loosen the hex washer 32 nut. Remove the wire bolt from the frame. 5. REPLACEMENT AND REPAIR The grounding assembly can be re–used up to 5 times after proper removals. The grounding assembly can not be repaired. DO NOT use defective or damaged product. 2 of 2 Order replacement grounding assemblies through your representative, or call 1–800–526–5142, or send a facsimile of your purchase order to 717–986–7605, or write to: CUSTOMER SERVICE (038–035) TYCO ELECTRONICS CORPORATION PO BOX 3608 HARRISBURG PA 17105–3608 6. REVISION SUMMARY S Initial release of instruction sheet Tyco Electronics Corporation Rev A