High Frequency, High Current Miniature Power Inductors MPI4040 Series HALOGEN HF Pb FREE Applications • • • • • • • • • • SMD Device Handheld/mobile devices Portable media players GPS/PDAs MP3 Players Battery operated devices Notebook/netbook Tablets/smartbooks LCD Displays LED Drivers POL Converters Description Environmental Data • • • • • • • • • • Storage temperature range: -40°C to +125°C • Operating temperature range: -40°C to +125°C (Ambient plus self temperature rise) • Solder reflow temperature: J-STD-020D compliant Halogen free, lead free, RoHS compliant 125°C maximum total temperature operation 4.7x4.31x1.2, 1.5, 1.85, 2.0mm maximum surface mount package Magnetically shielded Handles high transient inrush current spikes Rugged construction Inductance range from 0.09μH to 22μH Current range from 1.1A to 32.0A Frequency range 20kHz to 10MHz Packaging • Supplied in tape and reel packaging: - MPI4040R1 = 5500 parts per 13” diameter reel - MPI4040R2 = 4500 parts per 13” diameter reel - MPI4040R3 = 3500 parts per 13” diameter reel - MPI4040R4 = 3000 parts per 13” diameter reel Product Specifications - See page 2 0412 BU-SB12261 Page 1 of 12 Data Sheet: 4086 Product Specifications Part Number5 OCL1 ± 20% (μH) Part Marking Designator MPI4040R1-R10-R MPI4040R1-R15-R MPI4040R1-R22-R MPI4040R1-R33-R MPI4040R1-R47-R MPI4040R1-R68-R MPI4040R1-1R0-R MPI4040R1-1R5-R MPI4040R1-2R2-R MPI4040R1-3R3-R MPI4040R1-4R7-R MPI4040R1-6R8-R†† MPI4040R1-100-R†† 0.09 0.15 0.23 0.33 0.47 0.68 1.0 1.5 2.2 3.3 4.7 6.8 10 A B C D E F G H I J K L M MPI4040R2-R47-R MPI4040R2-1R0-R MPI4040R2-1R5-R MPI4040R2-2R2-R MPI4040R2-3R3-R MPI4040R2-4R7-R MPI4040R2-6R8-R MPI4040R2-100-R†† 0.47 1.0 1.5 2.2 3.3 4.7 6.8 10.0 A B C D E F G H MPI4040R3-R22-R MPI4040R3-R47-R MPI4040R3-1R2-R MPI4040R3-1R5-R MPI4040R3-2R2-R MPI4040R3-3R3-R MPI4040R3-4R7-R MPI4040R3-6R8-R MPI4040R3-100-R MPI4040R3-150-R MPI4040R3-220-R†† 0.22 0.47 1.2 1.5 2.2 3.3 4.7 6.8 10.0 15.0 22.0 A B C D E F G H I J K MPI4040R4-R22-R MPI4040R4-R33-R MPI4040R4-R47-R MPI4040R4-1R0-R MPI4040R4-1R5-R MPI4040R4-2R2-R MPI4040R4-3R3-R†† MPI4040R4-4R7-R†† MPI4040R4-6R8-R†† MPI4040R4-100-R†† MPI4040R4-220-R†† 0.22 0.33 0.45 1.0 1.5 2.2 3.3 4.7 6.8 10.0 22.0 A B C D E F G H I J K Irms2 (Amps) BU-SB12261 DCR (mΩ) ± 20% @ 20°C K-factor4 32.0† 26.0† 21.0 17.0 11.5 9.00 7.70 6.50 5.90 5.10 3.80 3.20 2.80 8.50 11.0 18.0 28.0 20.0 51.0 40.0 60.0 80.0 115 180 250 370 1401 989 814 659 1295 461 990 732 623 481 411 344 276 12.2 8.90 7.60 5.70 5.40 4.30 3.40 3.10 13.0 25.0 37.0 58.0 76.0 105 158 240 1403 935 701 647 495 421 351 271 20.0 17.0 9.40 8.20 7.90 6.60 4.80 4.50 3.80 3.00 2.20 5.8 10.3 32.0 36.0 48.0 60.0 92.0 120 213 285 408 1870 1530 732 673 543 432 374 306 251 213 174 15.0 12.8 11.5 8.20 6.90 5.70 4.50 3.90 3.20 2.60 1.80 5.3 6.0 8.2 17.0 23.0 35.0 49.0 67.0 91.0 148 316 2405 1870 1530 990 802 673 510 455 374 306 203 R1 -- 1.2mm Height 8.00 7.00 5.50 4.40 5.20 3.30 3.70 3.00 2.60 2.20 1.80 1.50 1.20 R2 -- 1.5mm Height 6.40 4.60 3.80 3.20 2.60 2.20 1.80 1.50 R3 -- 1.85mm Height 8.00 5.80 4.00 3.80 3.40 3.00 2.30 2.00 1.50 1.30 1.10 R4 -- 2.0mm Height 10.1 9.50 8.10 5.70 4.90 3.90 3.30 2.90 2.40 1.90 1.30 1 Open Circuit Inductance (OCL) Test Parameters: 100kHz, 0.10Vrms, 0.0Adc 2 Irms: DC current for an approximate temperature rise of 40°C without core loss. De-rating is necessary for AC currents. Temperature rise is dependent upon several factors, including the PCB pad layout, trace thickness and width, air-flow and proximity to other heat generating components. It is recommended the part temperature not exceed 125°C under worst case operating conditions and therefore, the temperature rise should be verified in the end use application. Irms testing was performed on a 19.05mm long x 6.35mm wide x 0.070mm thick copper trace in still air. 0412 Isat3 @ 25°C (Amps) Page 2 of 12 3 Isat: Peak current for approximately 30% rolloff at +25°C. 4 K-factor: Used to determine Bp-p for core loss (see graph). Bp-p = K * L * ΔI. Bp-p : (Gauss), K: (K-factor from table), L: (inductance in μH), ΔI (peak-to-peak ripple current in amps). 5 Part Number Definition: MPI4040RX-XXX-R • MPI4040X = product code and size • XXX = inductance value in all, “R” = decimal point - If no “R” is present, then third digit equals the number of zeros • “-R” suffix = RoHS compliant † Transient pulse not to exceed 1 millisecond. †† Maximum operating frequency less than 10MHz, consult factory for application specific values. Data Sheet: 4086 Dimensions - mm Packaging Information - mm 1.75 1.5 dia 1.5 dia. 1 5.5 4.0 A 2.0 xabcd 12.0 ±0.30 . 4.8 2 Supplied in tape and reel packaging: - MPI4040R1 = 5500 parts per 13” diameter reel - MPI4040R2 = 4500 parts per 13” diameter reel - MPI4040R3 = 3500 parts per 13” diameter reel - MPI4040R4 = 3000 parts per 13” diameter reel MPI4040R1=1.30 MPI4040R2=1.60 MPI4040R3=1.95 MPI4040R4=2.1 A 8.0 SECTION A-A 4.45 User Direction of feed Temperature Rise vs. Total Loss 70 Temperature Rise (°C) 60 R2 R3 R1, R4 50 40 30 20 10 0 0 0 .1 0 .2 0 .3 0 .4 0 .5 Total Loss (W) 0412 BU-SB12261 Page 3 of 12 Data Sheet: 4086 0 .6 0 .7 0 .8 0 .9 Core Loss 0412 R1 -- 1.2mm Height R2 -- 1.5mm Height R3 -- 1.85mm Height R4 -- 2.0mm Height BU-SB12261 Page 4 of 12 Data Sheet: 4086 Inductance Characteristics - % of OCL vs. IDC - R1 -- 1.2mm Height MPI4040R1-R15-R MPI4040R1-R10-R 110 110 100 100 90 % of OCL % of OCL 90 80 70 60 80 70 60 50 50 40 0 4 8 12 16 20 24 28 32 40 36 0 4 8 12 110 110 100 100 90 90 % of OCL % of OCL 20 24 28 MPI4040R1-R33-R MPI4040R1-R22-R 80 70 80 70 60 60 50 50 40 40 0 4 8 12 16 20 0 24 2 4 6 8 10 12 14 16 18 20 IDC (Amps) IDC (Amps) MPI4040R1-R47-R MPI4040R1-R68-R 120 105 100 100 95 80 % of OCL % OCL 16 IDC (Amps) IDC (Amps) 60 90 85 40 80 20 75 0 70 0 2 4 6 8 10 12 14 0 BU-SB12261 4 6 IDC (Amps) IDC (Amps) 0412 2 Page 5 of 12 Data Sheet: 4086 8 10 12 Inductance Characteristics - % of OCL vs. IDC - R1 -- 1.2mm Height MPI4040R1-1R0 MPI4040R1-1R5 120 120 100 80 % OCL % OCL 100 60 40 80 60 40 20 20 0 0 2 4 6 8 10 0 12 0 2 4 6 IDC(Amps) 8 10 IDC(Amps) MPI4040R1-3R3 MPI4040R1-2R2 120 100 100 80 80 % OCL % OCL 120 60 60 40 40 20 20 0 0 0 1 2 3 4 5 6 7 8 0 1 2 3 4 IDC(Amps) 120 100 100 80 80 60 7 8 60 40 40 20 20 0 0 0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 0 IDC(Amps) MPI4040R1-100 100 80 60 40 20 0 0 0.5 1 1.5 2 2.5 3 3.5 IDC(Amps) BU-SB12261 0.5 1 1.5 2 2.5 IDC(Amps) 120 % OCL 6 MPI4040R1-6R8 120 % OCL % OCL MPI4040R1-4R7 0412 5 IDC(Amps) Page 6 of 12 Data Sheet: 4086 3 3.5 4 4.5 Inductance Characteristics - % of OCL vs. IDC - R2 -- 1.5mm Height M P I4 0 4 0 R 2-1R0 120 100 100 % O CL % OCL M P I4 0 4 0 R 2-R47 120 80 60 80 60 40 40 20 20 0 0 0 2 4 6 8 10 12 14 0 16 2 4 6 120 100 100 % O CL % O CL 120 80 60 60 40 20 20 0 0 1 2 3 4 5 6 7 8 0 9 1 2 3 4 5 6 7 8 ID C (A m ps) ID C (A m ps) M P I4 0 4 0 R 2-3R3 M P I4 0 4 0 R 2-4R7 120 100 100 % O CL 120 80 60 80 60 40 40 20 20 0 0 0 1 2 3 4 5 6 7 0 8 0 .5 1 1 .5 2 2 .5 100 100 80 80 % OCL 120 60 40 20 20 0 1 1.5 2 2.5 3 3.5 4 4.5 4 .5 5 5 .5 0 0 IDC(Amps) BU-SB12261 4 60 40 0.5 3 .5 MPI4040R2-100 MPI4040R2-6R8 120 0 3 ID C (A m ps) ID C (A m ps) % OCL 12 80 40 0 % O CL 10 M P I4 0 4 0 R 2-2R2 M P I4 0 4 0 R 2-1R5 0412 8 ID C (A m ps) ID C (A m p s ) 0.5 1 1.5 2 2.5 IDC(Amps) Page 7 of 12 Data Sheet: 4086 3 3.5 4 Inductance Characteristics - % of OCL vs. IDC - R3 -- 1.85mm Height MPI4040R3-R47-R MPI4040R3-R22-R 90% 90% 80% 80% % of OCL 110% 100% % of OCL 110% 100% 70% 60% 70% 60% 50% 50% 40% 40% 30% 30% 20% 20% 0.0 2.0 4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0 22.0 24.0 0.0 2.0 4.0 6.0 8.0 Idc (Amps) 12.0 14.0 16.0 18.0 20.0 MPI4040R3-1R5-R 110.0% 110.0% 100.0% 100.0% 90.0% 90.0% 80.0% 80.0% % of OCL % of OCL MPI4040R3-1R2-R 70.0% 60.0% 70.0% 60.0% 50.0% 50.0% 40.0% 40.0% 30.0% 30.0% 20.0% 20.0% 0.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 0.0 11.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 Idc (Amps) Idc (Amps) MPI4040R3-2R2-R MPI4040R3-3R3-R 110.0% 110% 100.0% 100% 90% 90.0% 80% % of OCL 80.0% % of OCL 10.0 Idc (Amps) 70.0% 70% 60% 60.0% 50% 50.0% 40% 40.0% 30% 30.0% 20% 0.0 20.0% 0.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 Idc (Amps) 0412 BU-SB12261 Page 8 of 12 1.0 2.0 3.0 4.0 Idc (Amps) 10.0 Data Sheet: 4086 5.0 6.0 7.0 8.0 Inductance Characteristics - % of OCL vs. IDC - R3 -- 1.85mm Height MPI4040R3-6R8-R 110.0% 100.0% 100.0% 90.0% 90.0% 80.0% 80.0% % of OCL % of OCL MPI4040R3-4R7-R 110.0% 70.0% 60.0% 70.0% 60.0% 50.0% 50.0% 40.0% 40.0% 30.0% 30.0% 20.0% 20.0% 0.0 1.0 2.0 3.0 4.0 5.0 6.0 0.0 7.0 0.5 1.0 1.5 2.0 2.5 110.0% 100.0% 100.0% 90.0% 90.0% 80.0% 80.0% 70.0% 60.0% 4.0 4.5 5.0 5.5 6.0 70.0% 60.0% 50.0% 50.0% 40.0% 40.0% 30.0% 30.0% 20.0% 20.0% 0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 0.0 Idc (Amps) MPI4040R3-220-R 100.0% 90.0% 80.0% 70.0% 60.0% 50.0% 40.0% 30.0% 20.0% 0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 Idc (Amps) BU-SB12261 0.5 1.0 1.5 2.0 Idc (Amps) 110.0% % of OCL 3.5 MPI4040R3-150-R 110.0% % of OCL % of OCL MPI4040R3-100-R 0412 3.0 Idc (Amps) Idc (Amps) Page 9 of 12 Data Sheet: 4086 2.5 3.0 3.5 4.0 Inductance Characteristics - % of OCL vs. IDC - R4 -- 2.0mm Height M P I4 0 4 0 R 4-R33 120 100 100 % O CL % OCL M P I4 0 4 0 R 4-R22 120 80 60 80 60 40 40 20 20 0 0 0 2 4 6 8 10 12 14 16 0 18 2 4 6 100 100 % O CL 120 % O CL 120 80 60 14 60 40 40 20 20 0 0 2 4 6 8 10 12 0 14 2 4 6 8 10 12 ID C (A m ps) ID C (A m ps) M P I4 0 4 0 R 4-1R5 M P I4 0 4 0 R 4-2R2 120 120 100 100 % O CL % O CL 12 80 0 80 60 80 60 40 40 20 20 0 0 0 1 2 3 4 5 6 7 0 8 1 2 3 4 5 6 7 ID C (A m ps) ID C (A m ps) M P I4 0 4 0 R 4-3R3 M P I4 0 4 0 R 4-4R7 120 120 100 100 % O CL % O CL 10 M P I4 0 4 0 R 4-1R0 M P I4 0 4 0 R 4-R47 80 60 80 60 40 40 20 20 0 0 0 1 2 3 4 5 6 0 BU-SB12261 1 2 3 ID C (A m ps) ID C (A m ps) 0412 8 ID C (A m ps) ID C (A m p s ) Page 10 of 12 Data Sheet: 4086 4 5 6 Inductance Characteristics - % of OCL vs. IDC - R4 -- 2.0mm Height M P I4 0 4 0 R 4-100 120 100 100 80 % O CL % O CL M P I4 0 4 0 R 4-6R8 120 60 40 80 60 40 20 20 0 0 0 .5 1 1 .5 2 2 .5 3 3 .5 4 4 .5 0 0 ID C (A m ps) M P I4 0 4 0 R 4-220 % O CL 100 80 60 40 20 0 0 .2 0 .4 0 .6 0 .8 1 1 .2 1 .4 1 .6 1 .8 2 2 .2 ID C (A m ps) 0412 BU-SB12261 1 1 .5 2 ID C (A m ps) 120 0 0 .5 Page 11 of 12 Data Sheet: 4086 2 .5 3 3 .5 Solder Reflow Profile TP TC -5°C Max. Ramp Up Rate = 3°C/s Max. Ramp Down Rate = 6°C/s Package Thickness <2.5mm _2.5mm > TL Preheat A Temperature T smax Table 1 - Standard SnPb Solder (T c) tP t Volume mm3 <350 235°C 220°C Volume mm3 _ >350 220°C 220°C Table 2 - Lead (Pb) Free Solder (Tc) Tsmin Package Thickness <1.6mm 1.6 – 2.5mm >2.5mm ts 25°C Time 25°C to Peak Volume mm3 <350 260°C 260°C 250°C Volume mm3 350 - 2000 260°C 250°C 245°C Volume mm3 >2000 260°C 245°C 245°C Time Reference JDEC J-STD-020D Profile Feature Preheat and Soak • Temperature min. (Tsmin) Standard SnPb Solder 100°C Lead (Pb) Free Solder 150°C • Temperature max. (Tsmax) 150°C 200°C • Time (Tsmin to Tsmax) (ts) Average ramp up rate Tsmax to Tp Liquidous temperature (TL) Time at liquidous (tL) Peak package body temperature (TP)* Time (tp)** within 5 °C of the specified classification temperature (Tc) Average ramp-down rate (Tp to Tsmax) Time 25°C to Peak Temperature 60-120 Seconds 60-120 Seconds 3°C/ Second Max. 3°C/ Second Max. 183°C 60-150 Seconds 217°C 60-150 Seconds Table 1 Table 2 20 Seconds** 30 Seconds** 6°C/ Second Max. 6°C/ Second Max. 6 Minutes Max. 8 Minutes Max. * Tolerance for peak profile temperature (Tp) is defined as a supplier minimum and a user maximum. ** Tolerance for time at peak profile temperature (tp) is defined as a supplier minimum and a user maximum. North America Cooper Electronic Technologies 1225 Broken Sound Parkway NW Suite F Boca Raton, FL 33487-3533 Tel: 1-561-998-4100 Fax: 1-561-241-6640 Toll Free: 1-888-414-2645 Cooper Bussmann P.O. Box 14460 St. Louis, MO 63178-4460 Tel: 1-636-394-2877 Fax: 1-636-527-1607 Europe Cooper Electronic Technologies Cooper (UK) Limited Burton-on-the-Wolds Leicestershire • LE12 5TH UK Tel: +44 (0) 1509 882 737 Fax: +44 (0) 1509 882 786 Cooper Electronic Technologies Avda. Santa Eulalia, 290 08223 Terrassa, (Barcelona), Spain Tel: +34 937 362 812 +34 937 362 813 Fax: +34 937 362 719 Asia Pacific Cooper Electronic Technologies 1 Jalan Kilang Timor #06-01 Pacific Tech Centre Singapore 159303 Tel: +65 278 6151 Fax: +65 270 4160 The only controlled copy of this Data Sheet is the electronic read-only version located on the Cooper Bussmann Network Drive. All other copies of this document are by definition uncontrolled. This bulletin is intended to clearly present comprehensive product data and provide technical information that will help the end user with design applications. Cooper Bussmann reserves the right, without notice, to change design or construction of any products and to discontinue or limit distribution of any products. Cooper Bussmann also reserves the right to change or update, without notice, any technical information contained in this bulletin. Once a product has been selected, it should be tested by the user in all possible applications. Life Support Policy: Cooper Bussmann does not authorize the use of any of its products for use in life support devices or systems without the express written approval of an officer of the Company. Life support systems are devices which support or sustain life, and whose failure to perform, when properly used in accordance with instructions for use provided in the labeling, can be reasonably expected to result in significant injury to the user. © 2012 Cooper Bussmann w w w. c o o p e r bu s s m a n n . c o m 0412 BU-SB12261 Page 12 of 12 Data Sheet: 4086