DELTA S48SP3R310EKFB

FEATURES
Š
High efficiency: 90% @ 3.3V/10A
Š
Industry standard 1x2 pinout
Š
Size: 33.0 x 24.4 x 8.55mm
(1.30”x0.96”x0.34”)
Š
SMD and Through-hole versions
Š
Fixed frequency operation
Š
Input UVLO, OVP
Š
OTP and output OCP, OVP (default is
auto-restart)
Š
Monotonic startup into normal and
pre-biased loads
Š
2250V isolation and basic insulation
Š
No minimum load required
Š
ISO 9001, TL 9000, ISO 14001, QS9000,
OHSAS18001 certified manufacturing
facility
Š
Delphi Series S48SP, 35W 1x1 Brick
DC/DC Power Modules: 48V in, 3.3V/10A out
The Delphi Series S48SP, 1x1 Brick, 48V input, single output,
isolated DC/DC converters are the latest offering from a world leader in
power systems technology and manufacturing ― Delta Electronics, Inc.
This product family is available in a surface mount or through-hole
package and provides up to 35 watts of power or 10A of output current
(3.3V and below) in a new 1x1 form factor (1.30”x0.96”x0.33”). The
UL/cUL 60950 (US & Canada) recognized
OPTIONS
Š
SMD module available
Š
Remote On/Off
Š
OTP and Output OVP, OCP mode,
Auto-restart (default) or latch-up
Š
Short pin lengths
Š
Encapsulated case optional
pinout is compatible with the industry standard 1x2 products. With
creative design technology and optimization of component placement,
these
converters
possess
outstanding
electrical
and
thermal
performance, as well as extremely high reliability under highly stressful
operating conditions. Typical efficiency of the 3.3V/10A module is better
than 90%. All modules are fully protected from abnormal input/output
voltage, current, and temperature conditions.
APPLICATIONS
Š
Optical Transport
Š
Data Networking
Š
Communications, including Wireless and
traditional Telecom
Š
DATASHEET
DS_S48SP3R310_10252013
Servers
TECHNICAL SPECIFICATIONS
(TA=25°C, airflow rate=300 LFM, Vin=48Vdc, nominal Vout unless otherwise noted.)
PARAMETER
NOTES and CONDITIONS
S48SP3R310 (Standard)
Min.
ABSOLUTE MAXIMUM RATINGS
Input Voltage
Continuous
Transient (100ms)
Operating Temperature
Storage Temperature
Input/Output Isolation Voltage
INPUT CHARACTERISTICS
Operating Input Voltage
Input Under-Voltage Lockout
Turn-On Voltage Threshold
Turn-Off Voltage Threshold
Lockout Hysteresis Voltage
Maximum Input Current
No-Load Input Current
Off Converter Input Current
Inrush Current (I2t)
Input Reflected-Ripple Current
Input Voltage Ripple Rejection
OUTPUT CHARACTERISTICS
Output Voltage Set Point
Output Voltage Regulation
Over Load
Over Line
Over Temperature
Total Output Voltage Range
Output Voltage Ripple and Noise
Peak-to-Peak
RMS
Operating Output Current Range
Output DC Current-Limit Inception
DYNAMIC CHARACTERISTICS
Output Voltage Current Transient
Positive Step Change in Output Current
Negative Step Change in Output Current
Settling Time (within 1% Vout nominal)
Turn-On Transient
Start-Up Time, From On/Off Control
Start-Up Time, From Input
Maximum Output Capacitance
EFFICIENCY
100% Load
60% Load
ISOLATION CHARACTERISTICS
Input to Output
Isolation Resistance
Isolation Capacitance
FEATURE CHARACTERISTICS
Switching Frequency
ON/OFF Control, Negative Remote On/Off logic
Logic Low (Module On)
Logic High (Module Off)
ON/OFF Control, Positive Remote On/Off logic
Logic Low (Module Off)
Logic High (Module On)
ON/OFF Current (for both remote on/off logic)
Leakage Current (for both remote on/off logic)
Output Voltage Trim Range
Output Over-Voltage Protection
GENERAL SPECIFICATIONS
MTBF
Weight
Over-Temperature Shutdown
DS_S48SP3R310_10252013
100ms
Refer to Figure 20 for the measuring point
Typ.
-40
-55
36
32.5
30.5
1.0
34
32
2
100% Load, 36Vin
Max.
Units
80
100
110
125
2250
Vdc
Vdc
°C
°C
Vdc
75
Vdc
35.5
33.5
3.0
1.10
Vdc
Vdc
Vdc
A
mA
mA
A2s
mA
dB
40
10
0.01
P-P thru 12µH inductor, 5Hz to 20MHz
120 Hz
Vin=48V, Io=Io.max, Tc=25°C
Io=Io, min to Io, max
Vin=36V to 75V
Tc=-40°C to 100°C
Over load, line and temperature
5Hz to 20MHz bandwidth
Full Load, 1µF ceramic, 10µF tantalum
Full Load, 1µF ceramic, 10µF tantalum
Output Voltage 10% Low
10
60
3.25
3.3
3.35
Vdc
±3
±3
±33
±10
±10
3.4
mV
mV
mV
V
60
20
10
140
mV
mV
A
%
3.2
30
10
0
110
48V, 10µF Tan & 1µF Ceramic load cap, 0.1A/µs
50% Io.max to 75% Io.max
75% Io.max to 50% Io.max
100
100
50
mV
mV
us
15
15
ms
ms
µF
Full load; 5% overshoot of Vout at startup
5000
90.0
89.0
%
%
2250
1000
Vdc
MΩ
pF
400
kHz
10
Von/off
Von/off
Von/off
Von/off
Ion/off at Von/off=0.0V
Logic High, Von/off=15V
Across Trim Pin & +Vo or -Vo, Pout≦max rated
Over full temp range; % of nominal Vout
Io=80% of Io, max; Ta=25°C; air flow 300LFM
Refer to Figure 20 for the measuring point
-0.7
2
0.8
18
V
V
-0.7
2
0.8
18
V
V
mA
uA
%
V
0.25
30
10%
4.62
-10%
3.8
1.98
10.5
117
M hours
grams
°C
2
ELECTRICAL CHARACTERISTICS CURVES
Figure 1: Efficiency vs. load current for minimum, nominal, and
maximum input voltage at 25°C
Figure 2: Power dissipation vs. load current for minimum,
nominal, and maximum input voltage at 25°C.
Figure 3: Typical full load input characteristics at room
temperature
DS_S48SP3R310_10252013
3
ELECTRICAL CHARACTERISTICS CURVES
For Negative Remote On/Off Logic
0
0
0
0
Figure 4: Turn-on transient at full rated load current (5 ms/div).
Vin=48V. Top Trace: Vout, 1.0V/div; Bottom Trace: ON/OFF
input, 2V/div
Figure 5: Turn-on transient at zero load current (5 ms/div).
Vin=48V. Top Trace: Vout, 1.0V/div, Bottom Trace: ON/OFF
input, 2V/div
For Positive Remote On/Off Logic
0
0
0
0
Figure 6: Turn-on transient at full rated load current (5 ms/div).
Vin=48V. Top Trace: Vout, 1.0V/div; Bottom Trace: ON/OFF
input, 2V/div
Figure 7: Turn-on transient at zero load current (5 ms/div).
Vin=48V. Top Trace: Vout, 1.0V/div; Bottom Trace: ON/OFF
input, 2V/div
DS_S48SP3R310_10252013
4
ELECTRICAL CHARACTERISTICS CURVES
0
0
0
0
Figure 8: Output voltage response to step-change in load
current (75%-50% of Io, max; di/dt = 0.1A/µs). Load cap: 10µF
tantalum capacitor and 1µF ceramic capacitor. Top Trace: Vout
(100mV/div, 50us/div), Bottom Trace: Iout (2A/div). Scope
measurement should be made using a BNC cable (length
shorter than 20 inches). Position the load between 51 mm to 76
mm (2 inches to 3 inches) from the module
Figure 9: Output voltage response to step-change in load
current (50%-75% of Io, max; di/dt = 0.1A/µs). Load cap: 10µF
tantalum capacitor and 1µF ceramic capacitor. Top Trace: Vout
(100mV/div, 50us/div), Bottom Trace: Iout (2A/div). Scope
measurement should be made using a BNC cable (length
shorter than 20 inches). Position the load between 51 mm to 76
mm (2 inches to 3 inches) from the module
0
Figure 10: Test set-up diagram showing measurement points
for Input Terminal Ripple Current and Input Reflected Ripple
Current.
Note: Measured input reflected-ripple current with a simulated
source Inductance (LTEST) of 12 µH. Capacitor Cs offset
possible battery impedance. Measure current as shown below
DS_S48SP3R310_10252013
Figure 11: Input Terminal Ripple Current, ic, at full rated output
current and nominal input voltage with 12µH source impedance
and 33µF electrolytic capacitor (50 mA/div, 1us/div)
5
ELECTRICAL CHARACTERISTICS CURVES
Copper Strip
Vo(+)
0
10u
1u
SCOPE
RESISTIV
LOAD
Vo(-)
Figure 12: Input reflected ripple current, is, through a 12µH
source inductor at nominal input voltage and rated load current
(20 mA/div, 1us/div)
Figure 13: Output voltage noise and ripple measurement test
setup
Figure 14: Output voltage ripple at nominal input voltage and
rated load current (Io=10A)(20 mV/div, 1us/div)
Load capacitance: 1µF ceramic capacitor and 10µF tantalum
capacitor. Bandwidth: 20 MHz. Scope measurements should be
made using a BNC cable (length shorter than 20 inches).
Position the load between 51 mm to 76 mm (2 inches to 3
inches) from the module
Figure 15: Output voltage vs. load current showing typical
current limit curves and converter shutdown points
0
DS_S48SP3R310_10252013
6
DESIGN CONSIDERATIONS
Input Source Impedance
The impedance of the input source connecting to the
DC/DC power modules will interact with the modules
and affect the stability. A low ac-impedance input source
is recommended. If the source inductance is more than
a few µH, we advise adding a 10 to 100 µF electrolytic
capacitor (ESR < 0.7 Ω at 100 kHz) mounted close to
the input of the module to improve the stability.
Š
The input source must be insulated from the ac
mains by reinforced or double insulation.
Š
The input terminals of the module are not operator
accessible.
Š
If the metal baseplate is grounded, one Vi pin and
one Vo pin shall also be grounded.
Š
A SELV reliability test is conducted on the system
where the module is used, in combination with the
module, to ensure that under a single fault,
hazardous voltage does not appear at the module’s
output.
Layout and EMC Considerations
Delta’s DC/DC power modules are designed to operate
in a wide variety of systems and applications. For design
assistance with EMC compliance and related PWB
layout issues, please contact Delta’s technical support
team. An external input filter module is available for
easier EMC compliance design. Application notes to
assist designers in addressing these issues are pending
release.
Safety Considerations
The power module must be installed in compliance with
the spacing and separation requirements of the
end-user’s safety agency standard, i.e., UL60950,
CAN/CSA-C22.2 No. 60950-00 and EN60950:2000 and
IEC60950-1999, if the system in which the power
module is to be used must meet safety agency
requirements.
Basic insulation based on 75 Vdc input is provided
between the input and output of the module for the
purpose of applying insulation requirements when the
input to this DC-to-DC converter is identified as TNV-2
or SELV. An additional evaluation is needed if the
source is other than TNV-2 or SELV.
When the input source is SELV circuit, the power
module meets SELV (safety extra-low voltage)
requirements. If the input source is a hazardous voltage
which is greater than 60 Vdc and less than or equal to
75 Vdc, for the module’s output to meet SELV
requirements, all of the following must be met:
DS_S48SP3R310_10252013
When installed into a Class II equipment (without
grounding), spacing consideration should be given to
the end-use installation, as the spacing between the
module and mounting surface have not been evaluated.
The power module has extra-low voltage (ELV) outputs
when all inputs are ELV.
This power module is not internally fused. To achieve
optimum safety and system protection, an input line fuse
is highly recommended. The safety agencies require a
fuse with 3A maximum rating to be installed in the
ungrounded lead. A lower rated fuse can be used based
on the maximum inrush transient energy and maximum
input current.
Soldering and Cleaning Considerations
Post solder cleaning is usually the final board assembly
process before the board or system undergoes electrical
testing. Inadequate cleaning and/or drying may lower the
reliability of a power module and severely affect the
finished circuit board assembly test. Adequate cleaning
and/or drying is especially important for un-encapsulated
and/or open frame type power modules. For assistance
on appropriate soldering and cleaning procedures,
please contact Delta’s technical support team.
7
FEATURES DESCRIPTIONS
Over-Current Protection
Remote On/Off
The modules include an internal output over-current
protection circuit, which will endure current limiting for
an unlimited duration during output overload. If the
output current exceeds the OCP set point, the modules
will automatically shut down, and enter hiccup mode or
latch mode, which is optional.
The remote on/off feature on the module can be either
negative or positive logic. Negative logic turns the module
on during a logic low and off during a logic high. Positive
logic turns the modules on during a logic high and off
during a logic low.
For hiccup mode, the module will try to restart after
shutdown. If the overload condition still exists, the
module will shut down again. This restart trial will
continue until the overload condition is corrected.
For latch mode, the module will latch off once it
shutdown. The latch is reset by either cycling the input
power or by toggling the on/off signal for one second.
Remote on/off can be controlled by an external switch
between the on/off terminal and the Vi(-) terminal. The
switch can be an open collector or open drain.
For negative logic if the remote on/off feature is not
used, please short the on/off pin to Vi(-). For positive
logic if the remote on/off feature is not used, please
leave the on/off pin floating.
Over-Voltage Protection
The modules include an internal output over-voltage
protection circuit, which monitors the voltage on the
output terminals. If this voltage exceeds the over-voltage
set point, the module will shut down, and enter in hiccup
mode or latch mode, which is optional.
ON/OFF
Vo(-)
Vi(-)
Trim
R
Load
Vi(+)
For hiccup mode, the module will try to restart after
shutdown. If the overload condition still exists, the
module will shut down again. This restart trial will
continue until the overload condition is corrected.
Vo(+)
Figure 16: Remote on/off implementation
For latch mode, the module will latch off once it
shutdown. The latch is reset by either cycling the input
power or by toggling the on/off signal for one second.
Over-Temperature Protection
The over-temperature protection consists of circuitry
that provides protection from thermal damage. If the
temperature exceeds the over-temperature threshold
the module will shut down, and enter hiccup mode or
latch mode, which is optional.
For hiccup mode, the module will try to restart after
shutdown. If the overload condition still exists, the
module will shut down again. This restart trial will
continue until the overload condition is corrected.
For latch mode, the module will latch off once it
shutdown. The latch is reset by either cycling the input
power or by toggling the on/off signal for one second.
DS_S48SP3R310_10252013
8
FEATURES DESCRIPTIONS (CON.)
Output Voltage Adjustment
To increase or decrease the output voltage set point,
the modules may be connected with an external
resistor between the TRIM pin and either the Vo(+) or
Vo(-). The TRIM pin should be left open if this feature
is not used.
ON/OFF
Vo (-)
R
trim-up
Vi (-)
Trim
R
Load
Vi (+)
Vo (+)
ON/OFF
Vo (-)
Vi (-)
Trim
Figure 18: Circuit configuration for trim-up (increase output
voltage)
R
Load
R
trim-down
Vi (+)
Vo (+)
Figure 17: Circuit configuration for trim-down (decrease
output voltage)
If the external resistor is connected between the TRIM
and Vo(+) pins, the output voltage set point decreases
(Fig. 17). The external resistor value required to obtain
an output voltage change from 3.3V to the desired
Vo_adj is defined as:
Rtrim_down
( Vo_adj − 2.5 ) ⋅ 5110
3.3 − Vo_adj
− 2050
3.3 − 2.97
3
Rtrim_down = 5.228 × 10 ohm
2.5 ⋅ 5110
Vo_adj − 3.3
− 2050
Ex. When Trim-up +10%
Vo_adj=3.3V×(1+10%)=3.63V
2.5 ⋅ 5110
3.63 − 3.3
− 2050
4
Rtrim_up = 3.666 × 10 ohm
Vo_adj=3.3V×(1-10%)=2.97V
( 2.97 − 2.5 ) ⋅ 5110
Rtrim_up
Rtrim_up
Ex. When Trim-down -10%
Rtrim_down
If the external resistor is connected between the TRIM
and Vo(-) the output voltage set point increases (Fig.
18). The external resistor value required to obtain an
output voltage change from 3.3V to the desired Vo_adj
is defined as:
− 2050
When using trim function, the output voltage of the
module is usually increased, which increases the power
output of the module with the same output current.
Care should be taken to ensure that the maximum
output power of the module remains at or below the
maximum rated power.
DS_S48SP3R310_10252013
9
THERMAL CONSIDERATIONS
Thermal management is an important part of the system
design. To ensure proper, reliable operation, sufficient
cooling of the power module is needed over the entire
temperature range of the module. Convection cooling is
usually the dominant mode of heat transfer.
Hence, the choice of equipment to characterize the
thermal performance of the power module is a wind
tunnel.
Thermal Derating
Heat can be removed by increasing airflow over the
module. To enhance system reliability, the power module
should always be operated below the maximum operating
temperature. If the temperature exceeds the maximum
module temperature, reliability of the unit may be affected.
THERMAL CURVES
Thermal Testing Setup
Delta’s DC/DC power modules are characterized in
heated vertical wind tunnels that simulate the thermal
environments encountered in most electronics
equipment. This type of equipment commonly uses
vertically mounted circuit cards in cabinet racks in which
the power modules are mounted.
The following figure shows the wind tunnel
characterization setup. The power module is mounted
on a test PWB and is vertically positioned within the
wind tunnel. The space between the neighboring PWB
and the top of the power module is constantly kept at
6.35mm (0.25’’).
Figure 20: Hot spot temperature measured point
*The allowed maximum hot spot temperature is defined at 110℃
PWB
FACING PWB
MODULE
S48SP3R310(Standard) Output Load vs. Ambient Temperature and Air Velocity
@Vin=48V (Either Orientation)
Output Current(A)
11
10
Natural
Convection
9
8
AIR VELOCITY
AND AMBIENT
TEMPERATURE
MEASURED BELOW
THE MODULE
100LFM
7
6
200LFM
300LFM
5
50.8 (2.0”)
AIR FLOW
400LFM
500LFM
4
600LFM
3
2
1
12.7 (0.5”)
0
60
65
70
75
80
85
Ambient Temperature (℃)
Note: Wind Tunnel Test Setup Figure Dimensions are in millimeters and (Inches)
Figure 19: Wind tunnel test setup
DS_S48SP3R310_10252013
Figure 21: Output load vs. ambient temperature and air
[email protected]=48V (Either Orientation)
10
PICK AND PLACE LOCATION
SURFACE-MOUNT TAPE & REEL
RECOMMENDED PAD LAYOUT (SMD)
DS_S48SP3R310_10252013
11
LEADED (Sn/Pb) PROCESS RECOMMEND TEMP. PROFILE
Temperature (°C )
250
200
150
Ramp-up temp.
0.5~3.0°C /sec.
2nd Ramp-up temp. Peak temp.
1.0~3.0°C /sec. 210~230°C 5sec.
Pre-heat temp.
140~180°C 60~120 sec.
Cooling down rate <3°C /sec.
100
Over 200°C
40~50sec.
50
0
60
120
Time ( sec. )
180
240
300
Note: The temperature refers to the pin of S48SP, measured on the pin +Vout joint.
LEAD FREE (SAC) PROCESS RECOMMEND TEMP. PROFILE
Temp.
Peak Temp. 240 ~ 245 ℃
217℃
Ramp down
max. 4℃/sec.
200℃
150℃
Preheat time
100~140 sec.
Time Limited 90 sec.
above 217℃
Ramp up
max. 3℃/sec.
25℃
Time
Note: The temperature refers to the pin of S48SP, measured on the pin +Vout joint.
DS_S48SP3R310_10252013
12
MECHANICAL DRAWING
Surface-mount module
Pin No.
1
2
3
4
5
6
Name
+Vin
-Vin
ON/OFF (Optional)
-Vout
TRIM (Optional)
+Vout
DS_S48SP3R310_10252013
Through-Hole module
Function
Positive input voltage
Negative input voltage
Remote ON/OFF (Optional)
Negative output voltage
Output voltage trim (Optional)
Positive output voltage
13
PART NUMBERING SYSTEM
S
48
S
P
Product
Type
Input Number of Product
Voltage
Outputs
Series
S - Small
Power
4836V~75V
S - Single
3R3
10
N
R
Output
Voltage
Output
Current
ON/OFF Logic
Pin
Length/Type
1x1, 10A 3R3 - 3.3V
10 – 10A
N - Negative
(Default)
P - Positive
R - 0.170”
(Default)
N - 0.145”
E- No remote
on/off control
function
K - 0.110”
M - SMD
F
B
Option Code
F- RoHS 6/6
(Lead Free)
A - No trim pin
B - With trim pin
(Default)
MODEL LIST
MODEL NAME
S48SP3R310NRFB
S48SP05007NRFB
S48SP12003NRFB
S48SP15002NRFB
INPUT
36V~75V
36V~75V
36V~75V
36V~75V
OUTPUT
1.1A
1.2A
1.2A
1.0A
3.3V
5.0V
12.0V
15.0V
EFF @ 100% LOAD
10.0A
7.0A
3.0A
2.0A
90.0%
90.0%
90.0%
90.0%
Note:
1.
2.
Default OTP and output OVP, OCP mode is auto-restart;
For different option, please refer to part numbering system above or contact Delta local sales.
CONTACT: www.deltaww.com/dcdc
USA:
Telephone:
East Coast: 978-656-3993
West Coast: 510-668-5100
Fax: (978) 656 3964
Email: [email protected]
Europe:
Telephone: +31-20-655-0967
Fax: +31-20-655-0999
Email: [email protected]
Asia & the rest of world:
Telephone: +886 3 4526107 x6220~6224
Fax: +886 3 4513485
Email: [email protected]
WARRANTY
Delta offers a two (2) year limited warranty. Complete warranty information is listed on our web site or is available upon
request from Delta.
Information furnished by Delta is believed to be accurate and reliable. However, no responsibility is assumed by Delta for its
use, nor for any infringements of patents or other rights of third parties, which may result from its use. No license is granted
by implication or otherwise under any patent or patent rights of Delta. Delta reserves the right to revise these specifications
at any time, without notice.
DS_S48SP3R310_10252013
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