Data Sheet M-FIAM7 Features • EMI filtering-MIL-STD-461E • Transient protection-MIL-STD-1275A/B/D, MIL-STD-704A-F and DO-160E • Environments-MIL-STD-810, MIL-STD-202 • Environmental stress screening • Low profile mounting options • Output power up to 130 W • Output current up to 10 A • Mini sized package • Inrush current limiting Military COTS 28 Vin Filter Input Attenuator Module Model Number: M-FIAM7M21* Shown actual size: 2.28 x 2.2 x 0.5 in 57,9 x 55,9 x 12,7 mm Absolute Maximum Rating Product Highlights The M-FIAM7 is a DC front-end module that provides EMI filtering and transient protection. The M-FIAM7 enables designers using Vicor’s 28 V DC-DC V•I Chip modules to meet conducted emission/ conducted susceptibility per MIL-STD-461E; and input transients per MIL-STD-1275A/B/D, MIL-STD-704A-F and DO-160E. The M-FIAM7 accepts an input voltage of 14 – 50 Vdc and delivers output current up to 10 A. M-FIAM7 is housed in an industry standard "half brick" module measuring 2.28" x 2.2" x 0.5" and depending upon model selected, may be mounted onboard or inboard for height critical applications. Parameter Rating Unit 50 Vdc Continuous 100 Vdc See Fig.1 +In to –In Mounting torque Pin soldering temperature Notes 5 (0.57) in-lbs 6 each, #4-40 or M3 500 (260) °F(°C) <5 sec; wave solder 750 (390) °F(°C) <7 sec; hand solder Thermal Resistance and Capacity Parameter Min Baseplate to sink flat, greased surface with thermal pad (P/N 20264) Baseplate to ambient Free convection 1000 LFM Typ Max Unit 0.16 0.1 °C/Watt °C/Watt 7.9 2.2 °C/Watt °C/Watt Compatible Products • 28 V Input DC-DC V•I Chip modules. MTBF per MIL-HDBK-217F (M-FIAM7M21) Note: This product is not compatible with Maxi, Mini, Micro DC-DC converters. Temperature Environment MTBF Unit 25°C Ground Benign: G.B. 3,540 1,000 Hrs 50°C Naval Sheltered: N.S. 637 1,000 Hrs 65°C Airborne Inhabited Cargo: A.I.C. 499 1,000 Hrs Part Numbering* M-FIAM7 Product M Product Grade Temperatures (°C) Grade Operating Storage M = –55 to +100 – 65 to +125 H = –40 to +100 –55 to +125 2 1 = 2 = S= N= F = G= Pin Style Short Pin Long Pin Short ModuMate* Long ModuMate* Short RoHS Long RoHS 1 Baseplate 1 = Slotted 2 = Threaded 3 = Thru hole *Compatible with SurfMate and InMate socketing system. Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 M-FIAM7 Set your site on VICOR at vicorpower.com Rev. 2.4 Page 1 of 6 SPECIFICATIONS (typical at TBP = 25°C, nominal line and 75% load, unless otherwise specified) INPUT SPECIFICATIONS Parameter Min Typ Max Unit Notes Input voltage 14 28 50 Vdc Continuous 0.007 A/µF 100 Vdc 50 ms per MIL-STD-1275A/B/D, continuous operation 250 Vdc 70 µs per MIL-STD-1275B, continuous operation 70 Vdc 20 ms per MIL-STD-704A, continuous operation 80 Vdc 100 ms per DO-160E, Section 16, Power Input, Category Z Max Unit Notes Output current 10 A Over continuous input and temp. range (see Fig.4) Output power 130 W Transient compliance over temp. range (see Fig.6) Inrush limiting Transient immunity OUTPUT SPECIFICATIONS Parameter Efficiency Internal voltage drop Min Typ 96 98 0.5 % 0.7 @10 A, 100°C baseplate External capacitance 330 See illustration C1 on page 4 63 V 1000 µF Max Unit Notes CONTROL PIN SPECIFICATIONS Parameter Min ON/OFF control Enable (ON) 0.0 1.0 Vdc Referenced to – Vout 4.0 5.50 Vdc 100 kΩ internal pull-up resistor Typ Max Unit Notes 1,500 Vrms Input/Output to Base 2,121 Vdc Input/Output to Base Disable (OFF) Typ SAFETY SPECIFICATIONS Parameter Min Dielectric withstand EMI Standard Test Procedure MIL-STD-461E Conducted emissions: Notes CE101, CE102 Conducted susceptibility: CS101, CS114, CS115, CS116 GENERAL SPECIFICATIONS Parameter Weight Min Typ Max Unit 3.3 (94) Ounces (grams) 2 Years Warranty Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 Notes M-FIAM7 Set your site on VICOR at vicorpower.com Rev. 2.4 Page 2 of 6 SPECIFICATIONS (CONT.) ENVIRONMENTAL QUALIFICATION Altitude MIL-STD-810F, Method 500.4, Procedure I & II, 40,000 ft. and 70,000 ft. Operational. Explosive Atmosphere MIL-STD-810F, Method 511.4, Procedure I, Operational. Vibration MIL-STD-810F, Method 514.5, Procedure I, Category 14, Sine and Random vibration per Table 514.5C for Helicopter AH-6J Main Rotor with overall level of 5.6 G rms for 4 hours per axis. MIL-STD-810F, Method 514.5C, General Minimum Integrity Curve per Figure 514.5C-17 with overall level of 7.7 G rms for 1 hour per axis. Shock MIL-STD-810F, Method 516.5, Procedure I, Functional Shock, 40 g. MIL-S-901D, Lightweight Hammer Shock, 3 impacts/axis, 1,3,5 ft. MIL-STD-202F, Method 213B, 60 g, 9ms half sine. MIL-STD-202F, Method 213B, 75 g, 11ms Saw Tooth Shock. Acceleration MIL-STD-810F, Method 513.5, Procedure II, table 513.5-II, Operational, 2-7 g, 6 directions. Humidity MIL-STD-810F, Method 507.4. Solder Test MIL-STD-202G, Method 208H, 8 hour aging. ENVIRONMENTAL STRESS SCREENING Parameter H-Grade M-Grade Operating temperature -40°C to +100°C -55°C to +100°C Storage temperature -55°C to +125°C -65°C to +125°C Temperature cycling* 12 cycles -65°C to +100°C 12 cycles -65°C to +100°C Ambient test @ 25°C Yes Yes Power cycling burn-in 12 hours, 29 cycles 24 hours, 58 cycles Functional and parametric ATE tests -40°C and +100°C -55°C and +100°C Hi-Pot test Yes Yes Visual inspection Yes Yes vicorpower.com vicorpower.com Test data Shut Down Time vs. Overvoltage 250 T (ms) 200 150 100 50 0 60 70 80 90 100 105 110 120 Vin (V) Figure 1 – T = Time period before over-voltage protection. Vin = Input voltage (switching up from 28 Vdc) Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 Figure 2 – Conducted Noise; M-FIAM7 and MP028F036M12AL + MV036F120M010 DC-DC V•I Chip modules operating at 28 Vdc, 120 W. M-FIAM7 Set your site on VICOR at vicorpower.com Rev. 2.4 Page 3 of 6 Figure 3 – Transient Immunity; M-FIAM7 output response to an input transient. Figure 4 `– Inrush Limiting; Inrush current with 1000 μF external capacitance. M-FIAM7 EMI and MIL-STD-1275D Transient Compliance 600 140 500 130 Output Power (W) Output Power (W) M-FIAM7 EMI Compliance Only 400 300 Safe Operating Area 200 120 Safe Operating Area 110 100 (Normal Operation) (Transient 50 mS max.) 100 0 5 10 15 20 25 30 35 40 45 0 50 0 Input Voltage (VDC) 10 14 20 30 40 70 80 90 100 110 C C VC PC TM IL NC PR – – Input 60 Figure 6 – M-FIAM7 EMI and MIL-STD-1275D Transient Compliance Figure 5 – M-FIAM7 EMI Compliance only Transorb P/N 19180-510 50 Input Voltage (VDC) ON OFF EMI GND NC C1 +In MFIAM7 NC NC + + F1 PRM-AL –In VH SC SG OS NC CD +Out –Out +Out +In TM VC PC -In VTM -Out +Out K Ro -Out C C Component Suggestions Recommended Fuse: (F1) 10 A (max), Bussmann ABC style Capacitance: (C1) 330 µF (min), 1000 µF (max); (C) 4700 pF Figure 7 – Basic connection diagram with Transient, Surge Protection and Recommended Reverse Polarity Protection. Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 M-FIAM7 Set your site on VICOR at vicorpower.com Rev. 2.4 Page 4 of 6 MECHANICAL DRAWINGS Module Pins No. Function Label 1 +In + 2 No Connection NC 3 Ground EMI/GND 4 – In – 5 – Out – 6 ON/OFF ON/OFF 7 No Connection NC 8 No Connection NC 9 +Out + Figure 8 – Mechanical diagram PCB THICKNESS R 0.062 ±0.010 1,57 ±0,25 PLATED THROUGH HOLE DIA 1.790** 45,47 0.06 (4X) 1,5 ONBOARD SOLDER MOUNT SHORT PIN STYLE LONG PIN STYLE (7X) 0.094 ±0.003 2,39 ±0,08 0.094 ±0.003 2,39 ±0,08 (2X) 0.164 ±0.003 4,16 ±0,08 0.164 ±0.003 4,16 ±0,08 ALL MARKINGS THIS SURFACE 0.158 4,01 1 2 3 4 1.575** 40,00 1.900* 48.26 48,26 9 8 7 6 ALUMINUM BASEPLATE 5 0.400* 10,16 0.43 10,9 0.700* 17,78 0.195 4,95 INBOARD SOLDER MOUNT 1.000* 25,40 1.400* 35,56 * DENOTES TOL = PINS STYLES SOLDER:TIN / LEAD HOT SOLDER DIPPED MODUMATE: GOLD PLATED COPPER RoHS: GOLD PLATED COPPER 0.53 13,5 ±0.003 ±0,08 ** PCB WINDOW Figure 9 – PCB Mounting Specifications Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 M-FIAM7 Set your site on VICOR at vicorpower.com Rev. 2.4 Page 5 of 6 Warranty Vicor products are guaranteed for two years from date of shipment against defects in material or workmanship when in normal use and service. This warranty does not extend to products subjected to misuse, accident, or improper application or maintenance. Vicor shall not be liable for collateral or consequential damage. This warranty is extended to the original purchaser only. EXCEPT FOR THE FOREGOING EXPRESS WARRANTY, VICOR MAKES NO WARRANTY, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Vicor will repair or replace defective products in accordance with its own best judgement. For service under this warranty, the buyer must contact Vicor to obtain a Return Material Authorization (RMA) number and shipping instructions. Products returned without prior authorization will be returned to the buyer. The buyer will pay all charges incurred in returning the product to the factory. Vicor will pay all reshipment charges if the product was defective within the terms of this warranty. Information published by Vicor has been carefully checked and is believed to be accurate; however, no responsibility is assumed for inaccuracies. Vicor reserves the right to make changes to any products without further notice to improve reliability, function, or design. Vicor does not assume any liability arising out of the application or use of any product or circuit; neither does it convey any license under its patent rights nor the rights of others. Vicor general policy does not recommend the use of its components in life support applications wherein a failure or malfunction may directly threaten life or injury. Per Vicor Terms and Conditions of Sale, the user of Vicor components in life support applications assumes all risks of such use and indemnifies Vicor against all damages. Vicor’s comprehensive line of power solutions includes high density AC-DC and DC-DC modules and accessory components, fully configurable AC-DC and DC-DC power supplies, and complete custom power systems. Information furnished by Vicor is believed to be accurate and reliable. However, no responsibility is assumed by Vicor for its use. Vicor components are not designed to be used in applications, such as life support systems, wherein a failure or malfunction could result in injury or death. All sales are subject to Vicor’s Terms and Conditions of Sale, which are available upon request. Specifications are subject to change without notice. Intellectual Property Notice Vicor and its subsidiaries own Intellectual Property (including issued U.S. and Foreign Patents and pending patent applications) relating to the products described in this data sheet. Interested parties should contact Vicor's Intellectual Property Department. Vicor Corporation 25 Frontage Road Andover, MA, USA 01810 Tel: 800-735-6200 Fax: 978-475-6715 email Customer Service: [email protected] Technical Support: [email protected] Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 M-FIAM7 Set your site on VICOR at vicorpower.com Rev. 2.4 3/09