Delivering Next Generation Technology Series Data Sheet FGSR12SR6003*A 3-14.4Vdc Input, 3A, 0.6-5.5Vdc Output The Tomodachi Series of non-isolated dc-dc converters deliver exceptional electrical and thermal performance in DOSA based footprints for Point-of-Load converters. Operating from a 3.0Vdc-14.4Vdc input, these are the converters of choice for Intermediate Bus Architecture (IBA) and Distributed Power Architecture applications that require high efficiency, tight regulation, and high reliability in elevated temperature environments with low airflow. The Tunable Loop™ feature allows the user to optimize the dynamic response of the converter to match the load with reduced amount of output capacitance leading to savings on cost and PWB area. TBD The FGSR12SR6003*A converter of the Tomodachi Series delivers 3A of output current at a tightly regulated programmable output voltage of 0.6Vdc to 5.5Vdc. The thermal performance of the FGSR12SR6003*A is best-in-class: No derating is needed up to 85℃, under natural convection. Applications Intermediate Bus Architecture Telecommunications Data/Voice processing Distributed Power Architecture Computing (Servers, Workstations) Test Equipment Features Compliant to RoHS EU Directive 2011/65/EU Delivers up to 3A (16.5W) High efficiency, no heatsink required Negative and Positive ON/OFF logic DOSA based Small size: 12.2 x 12.2 x 6.25mm (0.48 in x 0.48 in x 0.246 in) Tape & reel packaging Programmable output voltage from 0.6V to 5.5V via external resistor Tunable Loop™ to optimize dynamic output voltage response Power Good signal Fixed switching frequency Output over-current protection (non-latching) Over temperature protection Remote ON/OFF Ability to sink and source current No minimum load required Start up into pre-biased output UL* 60950-1 2nd Ed. Recognized, CSA† C22.2 No. 60950-1-07 Certified, and VDE‡ (EN60950-1 2nd Ed.) Licensed (Pending) ISO** 9001 and ISO 14001 certified manufacturing facilities * UL is a registered trademark of Underwriters Laboratories, Inc. † CSA is a registered trademark of Canadian Standards Association. ‡ VDE is a trademark of Verband Deutscher Elektrotechniker e.V. ** ISO is a registered trademark of the International Organization of Standards Http://www.fdk.com Page 1 of 23 Ver 2.0 Nov. 11, 2013 Delivering Next Generation Technology Series Data Sheet FGSR12SR6003*A 3-14.4Vdc Input, 3A, 0.6-5.5Vdc Output Absolute Maximum Ratings Stresses in excess of the absolute maximum ratings may lead to degradation in performance and reliability of the converter and may result in permanent damage. PARAMETER NOTES MIN TYP MAX UNITS ABSOLUTE MAXIMUM RATINGS1 Input Voltage Continuous -0.3 15 Vdc Operating Temperature Ambient temperature -40 85 °C Storage Temperature -55 125 °C Output Voltage 0.6 5.5 Vdc Electrical Specifications All specifications apply over specified input voltage, output load, and temperature range, unless otherwise noted. PARAMETER NOTES MIN TYP MAX UNITS 14.4 Vdc 2.4 Adc INPUT CHARACTERISTICS Operating Input Voltage Range 3.0 Maximum Input Current Vin=4.5V to 14V, Io=Max Input No Load Current, Vin=12V Vout=5.0V 38 mA Vout=0.6V 17 mA Vin=12V, module disabled 0.8 mA Input Stand-by Current 2 Inrush Transient, I t Input Reflected-Ripple Current 1 Peak-to-peak (5Hz to 20MHz, 1uH source impedance; Vin=0 to 14V, Io=3A Input Ripple Rejection (120Hz) Http://www.fdk.com Page 2 of 23 A2s 15 mAp-p -60 dB Ver 2.0 Nov. 11, 2013 Delivering Next Generation Technology Series Data Sheet FGSR12SR6003*A 3-14.4Vdc Input, 3A, 0.6-5.5Vdc Output Electrical Specifications (Continued) PARAMETER NOTES MIN Output Voltage Set Point (no load) With 0.1% tolerance for external resistor used to set output voltage Output Voltage Range Adjustment Range (selected by an external resistor) TYP MAX UNITS -1.0 +1.0 %Vout (Over all operating input voltage, resistive load and temperature conditions until end of life) -3.0 +3.0 %Vout Some output voltages may not be possible depending on the input voltage – see feature description section 0.6 5.5 Vdc 0.5 Vdc Line (Vin = min to max) 0.4 %Vout Load (Io = min to max) 10 mV Line (Vin = min to max) 5 mV Load (Io = min to max) 10 mV Temperature (Ta = min to max) 0.4 %Vout OUTPUT CHARACTERISTICS Remote Sense Range Output Regulation (for Vo ≥ 2.5Vdc) Output Regulation (for Vo < 2.5Vdc) Vin=12V, Io= min to max, Co = 0.1uF+22uF ceramic capacitors Output Ripple and Noise Peak to Peak RMS External Load Capacitance 1 5MHz to 20MHz bandwidth 50 100 mVp-p 5MHz to 20MHz bandwidth 20 38 mVrms Plus full load (resistive) % Without the Tunable Loop ESR ≥ 1mΩ 10 22 uF With the Tunable Loop ESR ≥ 0.15mΩ 10 1,000 uF ESR ≥ 10mΩ 10 3,000 uF Output Current Range (in either sink or source mode) 0 3 Adc Output Current Limit Inception (Hiccup mode) Current limit does not operate in sink mode 200 % Io-max Output Short-Circuit Current Vo ≤ 250mV, Hiccup mode 0.5 Arms Vout=5.0Vdc 93.9 % Vout=3.3Vdc 91.6 % Vout=2.5Vdc 89.9 % Vout=1.8Vdc 88.2 % Vout=1.2Vdc 82.8 % Vout=0.6Vdc 75.0 % 600 kHz Efficiency Vin = 12Vdc, Ta = 25°C, Io = max Switching Frequency 1 External capacitors may require using the new Tunable Loop TM transient response. See the Tunable Loop section for details. Http://www.fdk.com TM feature to ensure that the module is stable as well as getting the best Page 3 of 23 Ver 2.0 Nov. 11, 2013 Delivering Next Generation Technology Series Data Sheet FGSR12SR6003*A 3-14.4Vdc Input, 3A, 0.6-5.5Vdc Output General Specifications PARAMETER Calculated MTBF NOTES MIN Io = 0.8 Io-max, Ta = 40°C Telecordia Issue 2 Method 1 Case 3 Weight TYP MAX UNITS 19,508,839 Hours 0.89(0.031) g (oz.) Feature Specifications PARAMETER ON/OFF Signal Interface NOTES MIN TYP MAX UNITS 1 mA Vin-max Vdc 10 uA 0.3 Vdc 1 mA Vin-max Vdc 10 uA 0.4 Vdc Vin = min to max, open collector or equivalent, Signal reference to GND Positive Logic Logic High (Module ON) Input High Current Input High Voltage 3.0 Logic Low (Module OFF) Input Low Current Input Low Voltage Negative Logic -0.2 On/Off pin is open collector/drain logic input with external pull-up resistor; signal reference to GND Logic High (Module OFF) Input High Current Input High Voltage 3.0 Logic Low (Module ON) Input Low Current Input Low Voltage Http://www.fdk.com -0.2 Page 4 of 23 Ver 2.0 Nov. 11, 2013 Delivering Next Generation Technology Series Data Sheet FGSR12SR6003*A 3-14.4Vdc Input, 3A, 0.6-5.5Vdc Output Feature Specifications (Continued) PARAMETER Turn-On Delay Time NOTES MIN TYP MAX UNITS Full resistive load with Vin (module enabled, then Vin applied) From Vin=Vin(min) to 0.1*Vout(nom) 4 ms with Enable (Vin applied, then enabled) From enable to 0.1*Vout(nom) 4.8 ms Rise Time (Full resistive load) From 0.1*Vout(nom) to 0.9*Vout(nom) 2.8 ms Output Voltage Overshoot Ta = 25C, Vin = min to max, Iout = min to max, with or without external capacitance Over Temperature Protection (See Thermal Considerations section) 3.0 135 %Vout °C Input Under Voltage Lockout Turn-on Threshold 3.0 Vdc Turn-off Threshold 2.69 Vdc Hysteresis 0.2 Vdc Overvoltage threshold for PGOOD 112.5 %Vout Undervoltage threshold for PGOOD 87.5 %Vout Pulldown resistance of PGOOD pin 30 Power Good Sink current capability into PGOOD pin Http://www.fdk.com 5 Page 5 of 23 mA Ver 2.0 Nov. 11, 2013 Delivering Next Generation Technology Series Data Sheet FGSR12SR6003*A 3-14.4Vdc Input, 3A, 0.6-5.5Vdc Output Design Considerations Input Filtering The FGSR12SR6003*A converter should be connected to a low ac-impedance source. A highly inductive source can affect the stability of the module. An input capacitance must be placed directly adjacent to the input pin of the module, to minimize input ripple voltage and ensure module stability. To minimize input voltage ripple, ceramic capacitors are recommended at the input of the module. Fig-1 shows the input ripple voltage for various output voltages at 3A of load current with 1x22uF or 2x22uF ceramic capacitors and an input of 12V. load current of 3A. For stable operation of the module, limit the capacitance to less than the maximum output capacitance as specified in the electrical specification table. Optimal performance of the module can be achieved by using the Tunable Loop™ feature described later in this data sheet. 70 60 ) p - 50 p V40 m ( e l 30 p p i 20 R 10 1x10uF Ext 1x22uF Ext 1x47uF Ext 2x47uF Ext 0 0.5 110 1x22uF 100 2x22uF Cap Cap Cap Cap 1.5 2.5 3.5 Output Voltage(Volts) 4.5 5.5 Fig-2: Output ripple voltage for various output voltages with external 1x10uF, 1x22uF, 1x47uF or 2x47uF ceramic capacitors at the output (3A load). Input voltage is 12V. 90 ) p - 80 p V 70 m ( le 60 p p i 50 R 40 Safety Consideration 30 20 0.5 1.5 2.5 3.5 4.5 Output Voltage(Volts) Fig-1: Input ripple voltage for various output voltages with 1x22uF or 2x22uF ceramic capacitors at the input (3A load). Input voltage is 12V. Output Filtering The FGSR12SR6003*A is designed for low output ripple voltage and will meet the maximum output ripple specification with 0.1uF ceramic and 10uF ceramic capacitors at the output of the module. However, additional output filtering may be required by the system designer for a number of reasons. First, there may be a need to further reduce the output ripple and noise of the module. Second, the dynamic response characteristics may need to be customized to a particular load step change. For safety agency approval the power module must be installed in compliance with the spacing and separation requirements of the end-use safety agency standards, i.e., UL 60950-1 2nd, CSA C22.2 No. 60950-1-07, DIN EN 60950-1:2006 + A11 (VDE0805 Teil 1 + A11):2009-11; EN 60950-1:2006 + A11:2009-03. For the converter output to be considered meeting the requirements of safety extra-low voltage (SELV), the input must meet SELV requirements. The power module has extra-low voltage (ELV) outputs when all inputs are ELV. The input to these units is to be provided with a fast -acting fuse with a maximum rating of 5A, 125Vdc in the positive input lead. To reduce the output ripple and improve the dynamic response to a step load change, additional capacitance at the output can be used. Low ESR polymer and ceramic capacitors are recommended to improve the dynamic response of the module. Fig-2 provides output ripple information for different external capacitance values at various Vo and a full Http://www.fdk.com Page 6 of 23 Ver 2.0 Nov. 11, 2013 Delivering Next Generation Technology Series Data Sheet FGSR12SR6003*A 3-14.4Vdc Input, 3A, 0.6-5.5Vdc Output Feature Descriptions VIN+ Remote On/Off MODULE Rpullup The FGSR12SR6003*A power modules feature an On/Off pin for remote On/Off operation. Two On/Off logic options are available. In the Positive Logic On/Off option, (device code suffix “P” - see Ordering Information), the module turns ON during a logic High on the On/Off pin and turns OFF during a logic Low. With the Negative Logic On/Off option, (device code suffix “N” - see Ordering Information), the module turns OFF during logic High and ON during logic Low. The On/Off signal should be always referenced to ground. For either On/Off logic option, leaving the On/Off pin disconnected will turn the module ON when input voltage is present. For positive logic modules, the circuit configuration for using the On/Off pin is shown in Fig-3. When the external transistor Q1 is in the OFF state, the internal PWM Enable signal is pulled high through an internal resistor and the external pullup resistor and the module is ON. When transistor Q1 is turned ON, the On/Off pin is pulled low and the module is OFF. A suggested value for Rpullup is 20k. PWM Enable I ON/OFF ON/OFF + VON/OFF Q1 GND 22K Q4 CSS 22K _ PVX012 NEGATIVE LOGIC FIGURE Fig-4: Circuit configuration for using negative On/Off logic. Monotonic Start-up and Shut-down The module has monotonic start-up and shutdown behavior for any combination of rated input voltage, output current and operating temperature range. Startup into Pre-biased Output The module can start into a prebiased output as long as the prebias voltage is 0.5V less than the set output voltage. MODULE +VIN VIN 30K Rpullup I ON/OFF 30K ENABLE Q4 20K 20K 0.047uF Q3 + 20K Q2 20K V ON/OFF _ GND Fig-3: Circuit configuration for using positive On/Off logic. For negative logic On/Off modules, the circuit configuration is shown in Fig-4. The On/Off pin should be pulled high with an external pull-up resistor (suggested value for the 3V to 14.4V input range is 20Kohms). When transistor Q1 is in the OFF state, the On/Off pin is pulled high, internal transistor Q4 is turned ON and the module is OFF. To turn the module ON, Q1 is turned ON pulling the On/Off pin low, turning transistor Q4 OFF resulting in the PWM Enable pin going high and the module turning ON. Http://www.fdk.com Page 7 of 23 Ver 2.0 Nov. 11, 2013 Delivering Next Generation Technology Series Data Sheet FGSR12SR6003*A 3-14.4Vdc Input, 3A, 0.6-5.5Vdc Output Output Voltage Programming The output voltage of the module is programmable to any voltage from 0.6dc to 5.5Vdc by connecting a resistor between the Trim and SIG_GND pins of the module. Certain restrictions apply on the output voltage set point depending on the input voltage. These are shown in the Output Voltage vs. Input Voltage Set Point Area plot in Fig-5. The Upper Limit curve shows that for output voltages lower than 1V, the input voltage must be lower than the maximum of 14.4V. The Lower Limit curve shows that for output voltages higher than 0.6V, the input voltage needs to be larger than the minimum of 3V. R TRIM 12 [kΩ] (VO-REQ - 0.6) Rtrim is the external resistor in kohm Vo-req is the desired output voltage Note that the tolerance of a trim resistor will affect the tolerance of the output voltage. Standard 1% or 0.5% resistors may suffice for most applications; however, a tighter tolerance can be obtained by using two resistors in series instead of one standard value resistor. Table 1 lists calculated values of RTRIM for common output voltages. For each value of RTRIM, Table 1 also shows the closest available standard resistor value. 16 14 12 Table 1: Trim Resistor Value VO-REG [V] RTRIM [kΩ] 0.6 Open 0.9 40 1.0 30 1.2 20 1.5 13.33 1.8 10 2.5 6.316 3.3 4.444 5.0 2.727 Upper Limit 10 e g8 a tl o6 V t u4 p n I 2 Lower Limit 0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6 Output Voltage Fig-5: Output Voltage vs. Input Voltage Set Point Area plot showing limits where the output voltage can be set for different input voltages. VIN(+) Remote Sense The power module has a Remote Sense feature to minimize the effects of distribution losses by regulating the voltage at the SENSE pin. The voltage between the SENSE pin and VOUT pin should not exceed 0.5V. VO (+) VS+ ON/OFF LOAD TRIM Voltage Margining Rtrim Fig-6: Output Voltage vs. Input Voltage Set Point Area plot showing limits where the output voltage can be set for different input voltages. Output voltage margining can be implemented in the module by connecting a resistor, Rmargin-up, from the Trim pin to the ground pin for margining-up the output voltage and by connecting a resistor, Rmargin-down, from the Trim pin to output pin for margining-down. Fig-7 shows the circuit configuration for output voltage margining. Without an external resistor between Trim and SIG_GND pins, the output of the module will be 0.6Vdc. To calculate the value of the trim resistor, Rtrim for a desired output voltage, should be as per the following equation: The POL Programming Tool, available at www.fdk.com under the Downloads section, also calculates the values of Rmargin-up and Rmargin-down for a specific output voltage and % margin. Please consult your local FDK FAE for additional details. GND Http://www.fdk.com Page 8 of 23 Ver 2.0 Nov. 11, 2013 Delivering Next Generation Technology Series Data Sheet FGSR12SR6003*A 3-14.4Vdc Input, 3A, 0.6-5.5Vdc Output loss of regulation occurs that would result in the output voltage going ±10% outside the setpoint value. The PGOOD terminal can be connected through a pull-up resistor (suggested value 100KΩ) to a source of 5VDC or lower. Dual Layout Identical dimensions and pin layout of Analog and Digital 3A Tomodachi modules permit migration from one to the other without needing to change the layout. To support this, 2 separate Trim Resistor locations have to be provided in the layout. For the digital modules, the resistor is connected between the TRIM pad and SGND and in the case of the analog module it is connected between TRIM and GND Fig-7: Circuit Configuration for margining Output Voltage. MODULE TRIM Rtrim1 for Digital Over-Current Protection To provide protection in a fault (output overload) condition, the unit is equipped with internal current-limiting circuitry and can endure current limiting continuously. At the point of current-limit inception, the unit enters hiccup mode. The unit operates normally once the output current is brought back into its specified range. Rtrim2 for Analog SIG_GND GND (PIN 7) Caution – Do not connect SIG_GND to GND elsewhere in the layout Fig-9: Layout to support either Analog or Digital 6A Tomodachi modules on the same pad. Over-Temperature Protection To provide protection in a fault condition, the unit is equipped with a thermal shutdown circuit. The unit will shutdown if the overtemperature threshold of 135oC(typ) is exceeded at the thermal reference point Tref. Once the unit goes into thermal shutdown it will then wait to cool before attempting to restart. Input Under-Voltage Lockout (UVLO) At input voltages below the input under-voltage lockout limit, the module operation is disabled. The module will begin to operate at an input voltage above the under-voltage lockout turn-on threshold. Power Good The module provides a Power Good (PGOOD) signal that is implemented with an open-drain output to indicate that the output voltage is within the regulation limits of the power module. The PGOOD signal will be de-asserted to a low state if any condition such as over-temperature, over-current or Http://www.fdk.com Tunable Loop™ The module has a feature that optimizes transient response of the module called Tunable Loop™ External capacitors are usually added to the output of the module for two reasons: to reduce output ripple and noise (see Fig-10) and to reduce output voltage deviations from the steady-state value in the presence of dynamic load current changes. Adding external capacitance however affects the voltage control loop of the module, typically causing the loop to slow down with sluggish response. Larger values of external capacitance could also cause the module to become unstable. The Tunable Loop™ allows the user to externally adjust the voltage control loop to match the filter network connected to the output of the module. The Tunable Loop™ is implemented by connecting a series R-C between the VS+ and TRIM pins of the module, as shown in Fig-10. This R-C allows the user to externally adjust the voltage loop feedback compensation of the module. Page 9 of 23 Ver 2.0 Nov. 11, 2013 Delivering Next Generation Technology Series Data Sheet FGSR12SR6003*A 3-14.4Vdc Input, 3A, 0.6-5.5Vdc Output Table 3: Recommended values of RTUNE and CTUNE to obtain transient deviation of 2% of Vout for a 1.5A step load with Vin=12V. VOUT SENSE RTUNE MODULE CO CTUNE TRIM Vo 5V 3.3V 2.5V Co 1x47uF 1x47uF 2x47uF RTUNE 270 120 180 1.8V 1.2V 0.6V 1x330uF 1x330uF 2x330uF Polymer Polymer Polymer 180 180 180 CTUNE 1500pF 1800pF 3300pF 8200pF 8200pF 33nF RTrim GND △V Fig-10: Circuit diagram showing connection of RTUNE and CTUNE to tune the control loop of the module. 68mV 60mV 37mV 18mV 18mV 10mV Note: The capacitors used in the Tunable Loop tables are 47uF/3 mΩ ESR ceramic and 330uF/12 mΩ ESR polymer capacitors. Recommended values of RTUNE and CTUNE for different output capacitor combinations are given in Tables 2. Table 2 shows the recommended values of RTUNE and CTUNE for different values of ceramic output capacitors up to 1000uF that might be needed for an application to meet output ripple and noise requirements. Selecting RTUNE and CTUNE according to Table 2 will ensure stable operation of the module. In applications with tight output voltage limits in the presence of dynamic current loading, additional output capacitance will be required. Table 3 lists recommended values of RTUNE and CTUNE in order to meet 2% output voltage deviation limits for some common output voltages in the presence of a 3A to 3A step change (50% of full load), with an input voltage of 12V. Please contact your FDK technical representative to obtain more details of this feature as well as for guidelines on how to select the right value of external R-C to tune the module for best transient performance and stable operation for other output capacitance values. Table 2: General recommended value of RTUNE and CTUNE for Vin=12V and various external ceramic capacitor combinations. Co 1x47uF 2x47uF 4x47uF 6x47uF 10x47uF RTUNE 270 220 180 180 180 1800pF 3300pF 4700pF 4700pF CTUNE 1500pF Http://www.fdk.com Page 10 of 23 Ver 2.0 Nov. 11, 2013 Delivering Next Generation Technology Series Data Sheet FGSR12SR6003*A 3-14.4Vdc Input, 3A, 0.6-5.5Vdc Output Characterization should not exceed the rated power of the module (Vo,set x Io,max). Overview Note that continuous operation beyond the derated current as specified by the derating curves may lead to degradation in performance and reliability of the converter and may result in permanent damage. The converter has been characterized for several operational features, including efficiency, thermal derating (maximum available load current as a function of ambient temperature and airflow), ripple and noise, transient response to load step changes, start-up and shutdown characteristics. Figures showing data plots and waveforms for different output voltages are presented in the following pages. Thermal Considerations Power modules operate in a variety of thermal environments; however, sufficient cooling should always be provided to help ensure reliable operation. Considerations include ambient temperature, airflow, module power dissipation, and the need for increased reliability. A reduction in the operating temperature of the module will result in an increase in reliability. The thermal data presented here is based on physical measurements taken in a wind tunnel. The test set-up is shown in Fig-11. The preferred airflow direction for the module is in Fig-12. Fig-12: Preferred airflow direction and location of hot-spot of the module (Tref). The main heat dissipation method of this converter is to transfer its heat to the system board. Thus, if the temperature of the system board goes high, even with the low ambient temperature, it may exceed the guaranteed temperature of components. 25.4_ (1.0) Wind Tunnel PWBs Power Module 76.2_ (3.0) x 12.7_ (0.50) Probe Location for measuring airflow and ambient temperature Air flow Fig-11: Thermal test set-up The thermal reference points, Tref used in the specifications are also shown in Fig-12. For reliable operation the temperature at these points should not exceed 120oC. The output power of the module Http://www.fdk.com Page 11 of 23 Ver 2.0 Nov. 11, 2013 Delivering Next Generation Technology Series Data Sheet FGSR12SR6003*A 3-14.4Vdc Input, 3A, 0.6-5.5Vdc Output Characteristic Curves The following figures provide typical characteristics for the 3A Analog Tomodachi at 5Vo and 25°C 3.5 100 (A) 90 85 Vin=14.4V 80 Vin=8V Vin=12V 75 70 65 60 0 0.5 1 1.5 2 2.5 3 OUTPUT CURRENT, Io EFFICIENCY, (%) 95 3.0 NC 2.5 Standard Part (85°C) 2.0 0.5m/s (100LFM) Ruggedized (D) Part (105°C) 1.5 45 55 65 75 85 95 105 O OUTPUT CURRENT, IO (A) AMBIENT TEMPERATURE, TA C Figure 32. Derating Output Current versus Ambient Temperature and Airflow. OUTPUT CURRENT, IO (A) (1Adiv) OUTPUT VOLTAGE VO (V) (20mV/div) OUTPUT VOLTAGE VO (V) (50mV/div) Figure 31. Converter Efficiency versus Output Current. TIME, t (1s/div) TIME, t (20s /div) Figure 34. Transient Response to Dynamic Load Change from 50% to 100% at 12Vin, Cout-1x47uF, CTune-820pF & RTune-261 OUTPUT VOLTAGE VO (V) (2V/div) OUTPUT VOLTAGE VO (V) (2V/div) INPUT VOLTAGE VIN (V) (5V/div) ON/OFF VOLTAGE VON/OFF (V) (5V/div) Figure 33. Typical output ripple and noise (CO=10μF ceramic, VIN = 12V, Io = Io,max, ). TIME, t (2ms/div) Figure 35. Typical Start-up Using On/Off Voltage (Io = Io,max). Http://www.fdk.com 1m/s (200LFM) TIME, t (2ms/div) Figure 36. Typical Start-up Using Input Voltage (VIN = 12V, Io = Io,max). Page 12 of 23 Ver 2.0 Nov. 11, 2013 Delivering Next Generation Technology Series Data Sheet FGSR12SR6003*A 3-14.4Vdc Input, 3A, 0.6-5.5Vdc Output Characteristic Curves The following figures provide typical characteristics for the 3A Analog Tomodachi at 3.3Vo and 25°C 100 EFFICIENCY, (%) 95 90 Vin=4.5V 85 Vin=14.4V Vin=12V 80 75 0 0.5 1 1.5 2 2.5 3 OUTPUT CURRENT, Io (A) 3.5 3.0 NC 2.5 0.5m/s (100LFM) Standard Part (85°C) 2.0 Ruggedized (D) Part (105°C) 1m/s (200LFM) 1.5 55 65 75 85 95 105 O OUTPUT CURRENT, IO (A) AMBIENT TEMPERATURE, TA C Figure 26. Derating Output Current versus Ambient Temperature and Airflow. OUTPUT CURRENT IO (A) (1Adiv) OUTPUT VOLTAGE VO (V) (20mV/div) OUTPUTVOLTAGE VO (V) (50mV/div) Figure 25. Converter Efficiency versus Output Current. TIME, t (1s/div) TIME, t (20s /div) Figure 28. Transient Response to Dynamic Load Change from 50% to 100% at 12Vin, Cout-2x47uF, CTune-2200pF & RTune-261 OUTPUT VOLTAGE VO (V) (1V/div) OUTPUT VOLTAGE VO (V) (1V/div) ON/OFF VOLTAGE VON/OFF (V) (5V/div) INPUT VOLTAGE VIN (V) (5V/div) Figure 27. Typical output ripple and noise (CO=10μF ceramic, VIN = 12V, Io = Io,max, ). TIME, t (2ms/div) TIME, t (2ms/div) Figure 29. Typical Start-up Using On/Off Voltage (Io = Io,max). Http://www.fdk.com 1.5m/s (300LFM) Figure 30. Typical Start-up Using Input Voltage (VIN = 12V, Io = Io,max). Page 13 of 23 Ver 2.0 Nov. 11, 2013 Delivering Next Generation Technology Series Data Sheet FGSR12SR6003*A 3-14.4Vdc Input, 3A, 0.6-5.5Vdc Output Characteristic Curves The following figures provide typical characteristics for the 3A Analog Tomodachi at 2.5Vo and 25°C 3.5 100 (A) (%) 90 EFFICIENCY, 85 OUTPUT CURRENT, Io 1.5m/s (300LFM) 95 Vin=4.5V 80 Vin=14.4 V Vin=12V 75 70 0 0.5 1 1.5 2 2.5 3 NC 2.5 0.5m/s (100LFM) 2.0 Standard Part (85°C) 1.5 Ruggedized (D) Part (105°C) 1m/s (200LFM) 1.0 55 65 75 85 95 105 O OUTPUT CURRENT, IO (A) AMBIENT TEMPERATURE, TA C Figure 20. Derating Output Current versus Ambient Temperature and Airflow. OUTPUT CURRENT, IO (A) (1Adiv) OUTPUT VOLTAGE VO (V) (20mV/div) OUTPUT VOLTAGE VO (V) (50mV/div) Figure 19. Converter Efficiency versus Output Current. TIME, t (1s/div) TIME, t (20s /div) Figure 22. Transient Response to Dynamic Load Change from 50% to 100% at 12Vin, Cout-2x47uF, CTune-2700pF & RTune-261 OUTPUT VOLTAGE VO (V) (1V/div) OUTPUT VOLTAGE VO (V) (1V/div) ON/OFF VOLTAGE VON/OFF (V) (5V/div) INPUT VOLTAGE VIN (V) (5V/div) Figure 21. Typical output ripple and noise (CO=10μF ceramic, VIN = 12V, Io = Io,max, ). TIME, t (2ms/div) TIME, t (2ms/div) Figure 23. Typical Start-up Using On/Off Voltage (Io = Io,max). Http://www.fdk.com 3.0 Figure 24. Typical Start-up Using Input Voltage (VIN = 12V, Io = Io,max). Page 14 of 23 Ver 2.0 Nov. 11, 2013 Delivering Next Generation Technology Series Data Sheet FGSR12SR6003*A 3-14.4Vdc Input, 3A, 0.6-5.5Vdc Output Characteristic Curves The following figures provide typical characteristics for the 3A Analog Tomodachi at 1.8Vo and 25°C 3.5 EFFICIENCY, (%) 95 90 Vin=3.3V 85 80 Vin=14.4V Vin=12V 75 0 0.5 1 1.5 2 2.5 3 OUTPUT CURRENT, Io (A) 100 3.0 NC 2.5 Standard Part (85°C) 2.0 Ruggedized (D) Part (105°C) 0.5m/s (100LFM) 1m/s (200LFM) 1.5 55 65 75 85 95 105 O OUTPUT CURRENT, IO (A) AMBIENT TEMPERATURE, TA C Figure 14. Derating Output Current versus Ambient Temperature and Airflow. OUTPUT CURRENT, IO (A) (1Adiv) OUTPUT VOLTAGE VO (V) (20mV/div) OUTPUT VOLTAGE VO (V) (10mV/div) Figure 13. Converter Efficiency versus Output Current. TIME, t (1s/div) TIME, t (20s /div) Figure 16. Transient Response to Dynamic Load Change from 50% to 100% at 12Vin, Cout-1x47uF+1x330uF, CTune-10nF & RTune-261 OUTPUT VOLTAGE VO (V) (500mV/div) OUTPUT VOLTAGE VO (V) (500mV/div) INPUT VOLTAGE VIN (V) (5V/div) ON/OFF VOLTAGE VON/OFF (V) (5V/div) Figure 15. Typical output ripple and noise (CO=10μF ceramic, VIN = 12V, Io = Io,max, ). TIME, t (2ms/div) TIME, t (2ms/div) Figure 17. Typical Start-up Using On/Off Voltage (Io = Io,max). Http://www.fdk.com 1.5m/s (300LFM) Figure 18. Typical Start-up Using Input Voltage (VIN = 12V, Io = Io,max). Page 15 of 23 Ver 2.0 Nov. 11, 2013 Delivering Next Generation Technology Series Data Sheet FGSR12SR6003*A 3-14.4Vdc Input, 3A, 0.6-5.5Vdc Output Characteristic Curves The following figures provide typical characteristics for the 3A Analog Tomodachi at 1.2Vo and 25°C 3.5 95 80 (A) Vin=3.3 V 75 Vin=14.4V Vin=12V 70 65 0 0.5 1 1.5 2 2.5 3 OUTPUT CURRENT, Io (%) 85 EFFICIENCY, 90 NC 2.5 0.5m/s (100LFM) Standard Part (85 C) 2.0 Ruggedized (D) Part (105° C) 1m/s (200LFM) 1.5 55 65 75 85 95 105 O OUTPUT CURRENT, IO (A) AMBIENT TEMPERATURE, TA C Figure 8. Derating Output Current versus Ambient Temperature and Airflow. OUTPUT CURRENT, IO (A) (1Adiv) OUTPUT VOLTAGE VO (V) (20mV/div) OUTPUT VOLTAGE VO (V) (10mV/div) Figure 7. Converter Efficiency versus Output Current. TIME, t (1s/div) TIME, t (20s /div) Figure 10. Transient Response to Dynamic Load Change from 50% to 100% at 12Vin, Cout-1x47uF+1x330uF, CTune-10nF & RTune-261 OUTPUT VOLTAGE VO (V) (500mV/div) OUTPUT VOLTAGE VO (V) (500mV/div) INPUT VOLTAGE VIN (V) (5V/div) ON/OFF VOLTAGE VON/OFF (V) (5V/div) Figure 9. Typical output ripple and noise (CO=10μF ceramic, VIN = 12V, Io = Io,max, ). TIME, t (2ms/div) TIME, t (2ms/div) Figure 11. Typical Start-up Using On/Off Voltage (Io = Io,max). Http://www.fdk.com 3.0 Figure 12. Typical Start-up Using Input Voltage (VIN = 12V, Io = Io,max). Page 16 of 23 Ver 2.0 Nov. 11, 2013 Delivering Next Generation Technology Series Data Sheet FGSR12SR6003*A 3-14.4Vdc Input, 3A, 0.6-5.5Vdc Output Characteristic Curves The following figures provide typical characteristics for the 3A Analog Tomodachi at 0.6Vo and 25°C 3.5 90 (A) 80 OUTPUT CURRENT, Io EFFICIENCY, (%) 85 75 70 Vin=3.3V Vin=6V 65 Vin=8V 60 55 50 0 0.5 1 1.5 2 2.5 3 NC 2.5 Standard Part (85° C) Ruggedized (D) Part (105° C) 2.0 0.5m/s (100LFM) 1m/s (200LFM) 2m/s (400LFM) 1.5m/s (300LFM) 1.5 55 65 75 85 95 105 O OUTPUT CURRENT, IO (A) AMBIENT TEMPERATURE, TA C Figure 2. Derating Output Current versus Ambient Temperature and Airflow. OUTPUT CURRENT, IO (A) (1Adiv) OUTPUT VOLTAGE VO (V) (20mV/div) OUTPUT VOLTAGE VO (V) (10mV/div) Figure 1. Converter Efficiency versus Output Current. TIME, t (1s/div) TIME, t (20s /div) Figure 4. Transient Response to Dynamic Load Change from 50% to 100% at 8Vin, Cout-1x47uF+2x330uF, CTune-27nF, RTune-178 OUTPUT VOLTAGE VO (V) (200mV/div) OUTPUT VOLTAGE VO (V) (200mV/div) ON/OFF VOLTAGE VON/OFF (V) (5V/div) INPUT VOLTAGE VIN (V) (5V/div) Figure 3. Typical output ripple and noise (CO=10μF ceramic, VIN = 8V, Io = Io,max, ). TIME, t (2ms/div) TIME, t (2ms/div) Figure 5. Typical Start-up Using On/Off Voltage (Io = Io,max). Http://www.fdk.com 3.0 Figure 6. Typical Start-up Using Input Voltage (VIN = 8V, Io = Io,max). Page 17 of 23 Ver 2.0 Nov. 11, 2013 Delivering Next Generation Technology Series Data Sheet FGSR12SR6003*A 3-14.4Vdc Input, 3A, 0.6-5.5Vdc Output Example Application Circuit Requirements: Vin: Vout: Iout: Vout: Vin, ripple 12V 1.8V 2.25A max., worst case load transient is from 1.5A to 2.25A 1.5% of Vout (27mV) for worst case load transient 1.5% of Vin (180mV, p-p) Vin+ VIN PGOOD + CI3 CI2 CI1 SENSE RTUNE MODULE + CTUNE ON/OFF CO1 CO2 CO3 TRIM GND CI1 CI2 CI3 CO1 CO2 CO3 CTune RTune RTrim Vout+ VOUT VOUT RTrim Decoupling cap – 1 x 0.047uF/16V ceramic capacitor (e.g. Murata LLL185R71C473MA01) 1 x 22uF/16V ceramic capacitor (e.g. Murata GRM32ER61C226KE20) 47F/16V bulk electrolytic Decoupling cap – 1 x 0.047uF/16V ceramic capacitor (e.g. Murata LLL185R71C473MA01) 2 x 47uF/6.3V ceramic capacitor (e.g. Murata GRM31CR60J476ME19) None 2200pF ceramic capacitor (can be 1206, 0805 or 0603 size) 261 ohms SMT resistor (can be 1206, 0805 or 0603 size) 10k SMT resistor (can be 1206, 0805 or 0603 size, recommended tolerance of 0.1%) Http://www.fdk.com Page 18 of 23 Ver 2.0 Nov. 11, 2013 Delivering Next Generation Technology Series Data Sheet FGSR12SR6003*A 3-14.4Vdc Input, 3A, 0.6-5.5Vdc Output Mechanical Drawing Notes All dimensions are in millimeters (inches) Tolerances: x.x mm 0.5 mm (x.xx in. 0.02 in.) [unless otherwise indicated] x.xx mm 0.25 mm (x.xxx in 0.010 in.) Pin Connections Function Pin # Function 1 ON/OFF 10 PGOOD 2 3 Vin GND 11 12 NC NC 4 Vout 13 NC 5 VS+ 14 NC 6 TRIM 15 NC 7 GND 16 NC 8 9 NC NC 17 NC Pin # Http://www.fdk.com Page 19 of 23 Ver 2.0 Nov. 11, 2013 Delivering Next Generation Technology Series Data Sheet FGSR12SR6003*A 3-14.4Vdc Input, 3A, 0.6-5.5Vdc Output Recommended Pad Layout Pin Connections Function Pin # Function 1 ON/OFF 10 PGOOD 2 Vin 11 NC 3 GND 12 NC 4 5 Vout VS+ 13 14 NC NC 6 TRIM 15 NC 7 GND 16 NC 8 NC 17 NC 9 NC Pin # Http://www.fdk.com Notes All dimensions are in millimeters (inches) Tolerances: x.x mm 0.5 mm (x.xx in. 0.02 in.) [unless otherwise indicated] x.xx mm 0.25 mm (x.xxx in 0.010 in.) Page 20 of 23 Ver 2.0 Nov. 11, 2013 Delivering Next Generation Technology Series Data Sheet FGSR12SR6003*A 3-14.4Vdc Input, 3A, 0.6-5.5Vdc Output Packaging Details The 3A Analog Tomodachi modules are supplied in tape & reel as standard. Modules are shipped in quantities of 200 modules per reel. All Dimensions are in millimeters and (in inches). Reel Dimensions: Outside Dimensions: Inside Dimensions: Tape Width: Http://www.fdk.com 330.2 mm (13.00) 177.8 mm (7.00”) 24.00 mm (0.945”) Page 21 of 23 Ver 2.0 Nov. 11, 2013 Delivering Next Generation Technology Series Data Sheet FGSR12SR6003*A 3-14.4Vdc Input, 3A, 0.6-5.5Vdc Output instructions. The recommended linear reflow profile using Sn/Ag/Cu solder is shown in Fig-49. Soldering outside of the recommended profile requires testing to verify results and performance. Surface Mount Information Pick and Place The 3A Analog Tomodachi modules use an open frame construction and are designed for a fully automated assembly process. The modules are fitted with a label designed to provide a large surface area for pick and place operations. The label meets all the requirements for surface mount processing, as well as safety standards, and is able to withstand reflow temperatures of up to 300°C. The label also carries product information such as product code, serial number and the location of manufacture. Nozzle Recommendations The module weight has been kept to a minimum by using open frame construction. Variables such as nozzle size, tip style, vacuum pressure and placement speed should be considered to optimize this process. The minimum recommended inside nozzle diameter for reliable operation is 3mm. The maximum nozzle outer diameter, which will safely fit within the allowable component spacing, is 7mm. Bottom Side / First Side Assembly MSL Rating The 3A Analog Tomodachi modules have a MSL rating of 2a. Storage and Handling The recommended storage environment and handling procedures for moisture-sensitive surface mount packages is detailed in J-STD-033 Rev. A (Handling, Packing, Shipping and Use of Moisture/Reflow Sensitive Surface Mount Devices). Moisture barrier bags (MBB) with desiccant are required for MSL ratings of 2 or greater. These sealed packages should not be broken until time of use. Once the original package is broken, the floor life of the product at conditions of 30°C and 60% relative humidity varies according to the MSL rating (see J-STD-033A). The shelf life for dry packed SMT packages will be a minimum of 12 months from the bag seal date, when stored at the following conditions: < 40°C, < 90% relative humidity. 300 Lead Free Soldering The modules are lead-free (Pb-free) and RoHS compliant and fully compatible in a Pb-free soldering process. Failure to observe the instructions below may result in the failure of or cause damage to the modules and can adversely affect long-term reliability. Pb-free Reflow Profile Power Systems will comply with J-STD-020 Rev. C (Moisture / Reflow Sensitivity Classification for Nonhermetic Solid State Surface Mount Devices) for both Pb-free solder profiles and MSL classification procedures. This standard provides a recommended forced-air-convection reflow profile based on the volume and thickness of the package (table 4-2). The suggested Pb-free solder paste is Sn/Ag/Cu (SAC). For questions regarding Land grid array (LGA) soldering, solder volume; please contact Lineage Power for special manufacturing process Http://www.fdk.com Per J-STD-020 Rev. C Peak Temp 260°C 250 Reflow Temp (°C) This module is not recommended for assembly on the bottom side of a customer board. If such an assembly is attempted, components may fall off the module during the second reflow process. 200 * Min. Time Above 235°C 15 Seconds Cooling Zone 150 Heating Zone 1°C/Second *Time Above 217°C 60 Seconds 100 50 0 Reflow Time (Seconds) Fig-49: Recommended linear reflow profile using Sn/Ag/Cu solder. Post Solder Cleaning and Drying Considerations Post solder cleaning is usually the final circuit-board assembly process prior to electrical board testing. The result of inadequate cleaning and drying can affect both the reliability of a power module and the testability of the finished circuit-board assembly. For guidance on appropriate soldering, cleaning and drying procedures, refer to Board Mounted Power Modules: Soldering and Cleaning Application Note (AN04-001). Page 22 of 23 Ver 2.0 Nov. 11, 2013 Delivering Next Generation Technology Series Data Sheet FGSR12SR6003*A 3-14.4Vdc Input, 3A, 0.6-5.5Vdc Output Part Number System Product Series Shape Regulation Input Voltage Mounting Scheme Output Voltage Rated Current ON/OFF Logic Pin Shape FG S R 12 S R60 03 * A Series Name Small R: Regulated Typ=12V Surface Mount (Programmable: See page 6) 3A N: Negative P: Positive Standard 0.60V Cautions NUCLEAR AND MEDICAL APPLICATIONS: FDK Corporation products are not authorized for use as critical components in life support systems, equipment used in hazardous environments, or nuclear control systems without the written consent of FDK Corporation. SPECIFICATION CHANGES AND REVISIONS: change without notice. Http://www.fdk.com Specifications are version-controlled, but are subject to Page 23 of 23 Ver 2.0 Nov. 11, 2013