BB XTR105U

®
XTR105
XTR
105
XTR
105
www.burr-brown.com/databook/XTR105.html
4-20mA CURRENT TRANSMITTER
with Sensor Excitation and Linearization
FEATURES
APPLICATIONS
● LOW UNADJUSTED ERROR
● TWO PRECISION CURRENT SOURCES
800µA EACH
● INDUSTRIAL PROCESS CONTROL
● FACTORY AUTOMATION
● RTD OR BRIDGE EXCITATION
● REMOTE TEMPERATURE AND PRESSURE
TRANSDUCERS
● SCADA REMOTE DATA ACQUISITION
● LINEARIZATION
● TWO OR THREE-WIRE RTD OPERATION
● LOW OFFSET DRIFT: 0.4µV/°C
Pt100 NONLINEARITY CORRECTION
USING XTR105
● LOW OUTPUT CURRENT NOISE: 30nAp-p
5
● HIGH PSR: 110dB min
4
Nonlinearity (%)
● HIGH CMR: 86dB min
● WIDE SUPPLY RANGE: 7.5V TO 36V
● 14-PIN DIP AND SO-14 SOIC PACKAGES
DESCRIPTION
3
Corrected
Nonlinearity
1
0
The XTR105 is a monolithic 4-20mA, two-wire
current transmitter with two precision current sources.
It provides complete current excitation for Platinum
RTD temperature sensors and bridges, instrumentation amplifier, and current output circuitry on a single
integrated circuit.
–1
–200°C
+850°C
Process Temperature (°C)
Versatile linearization circuitry provides a 2nd-order
correction to the RTD, typically achieving a 40:1
improvement in linearity.
Instrumentation amplifier gain can be configured for a
wide range of temperature or pressure measurements.
Total unadjusted error of the complete current transmitter is low enough to permit use without adjustment
in many applications. This includes zero output current drift, span drift and nonlinearity. The XTR105
operates on loop power supply voltages down to 7.5V.
Uncorrected
RTD Nonlinearity
2
IR = 0.8mA
IR = 0.8mA
VLIN
VREG
7.5V to 36V
+
VPS
4-20 mA
VO
XTR105
RG
RL
RTD
The XTR105 is available in 14-pin plastic DIP and
SO-14 surface-mount packages and is specified for the
–40°C to +85°C industrial temperature range.
–
International Airport Industrial Park • Mailing Address: PO Box 11400, Tucson, AZ 85734 • Street Address: 6730 S. Tucson Blvd., Tucson, AZ 85706 • Tel: (520) 746-1111 • Twx: 910-952-1111
Internet: http://www.burr-brown.com/ • FAXLine: (800) 548-6133 (US/Canada Only) • Cable: BBRCORP • Telex: 066-6491 • FAX: (520) 889-1510 • Immediate Product Info: (800) 548-6132
®
©
1997 Burr-Brown Corporation
PDS-1362B
1
XTR105
Printed in U.S.A. February, 1997
SPECIFICATIONS
At TA = +25°C, V+ = 24V, and TIP29C external transistor, unless otherwise noted.
XTR105P, U
PARAMETER
CONDITIONS
OUTPUT
Output Current Equation
Output Current, Specified Range
Over-Scale Limit
Under-Scale Limit
ZERO OUTPUT(1)
Initial Error
vs Temperature
vs Supply Voltage, V+
vs Common-Mode Voltage
vs VREG Output Current
Noise: 0.1Hz to 10Hz
SPAN
Span Equation (Transconductance)
Initial Error (3)
vs Temperature(3)
Nonlinearity: Ideal Input (4)
INPUT(5)
Offset Voltage
vs Temperature
vs Supply Voltage, V+
vs Common-Mode Voltage,
RTI (CMRR)
Common-Mode Input Range(2)
Input Bias Current
vs Temperature
Input Offset Current
vs Temperature
Impedance: Differential
Common-Mode
Noise: 0.1Hz to 10Hz
IREG = 0V
MIN
4
±5
±0.07
0.04
0.02
0.3
0.03
V+ = 7.5V to 36V
VCM = 1.25V to 3.5V(2)
Full Scale (VIN) = 50mV
Full Scale (VIN) = 50mV
VCM = 2V
V+ = 7.5V to 36V
VCM = 1.25V to 3.5V(2)
TYP
✻
✻
✻
✻
✻
✻
✻
±25
±0.5
0.2
MAX
UNITS
✻
✻
✻
A
mA
mA
mA
±50
±0.9
✻
✻
✻
✻
✻
±0.4
✻
✻
A/V
%
ppm/°C
%
±50
±0.4
±0.3
±10
±100
±1.5
±3
±50
✻
✻
✻
✻
±250
±3
✻
±100
µV
µV/°C
µV/V
µV/V
✻
50
V
nA
pA/°C
nA
pA/°C
GΩ || pF
GΩ || pF
µVp-p
1.25
5
20
±0.2
5
0.1 || 1
5 || 10
0.6
3.5
25
✻
✻
✻
✻
✻
✻
✻
✻
±3
±10
VO = 2V(6)
V+ = 7.5V to 36V
V+ = 7.5V to 36V
(V+) –3
0
mA
µA
µA/°C
µA/V
µA/V
µA/mA
µAp-p
±0.2
±25
0.01
800
±0.05
±15
±10
±0.02
±3
1
(V+) –2.5
–0.2
150
0.003
5.1
±0.02
±0.2
1
±1
75
LINEARIZATION
RLIN (internal)
Accuracy
vs Temperature
1
±0.2
±25
TEMPERATURE RANGE
Specification, TMIN to TMAX
Operating
Storage
Thermal Resistance, θJA
14-Pin DIP
SO-14 Surface-Mount
MIN
S = 40/RG
±0.05
±3
0.003
VREG(2)
Accuracy
vs Temperature
vs Supply Voltage, V+
Output Current
Output Impedance
POWER SUPPLY
Specified
Voltage Range
XTR105PA, UA
MAX
IO = VIN • (40/RG) + 4mA, VIN in Volts, RG in Ω
4
20
✻
24
27
30
✻
✻
1.8
2.2
2.6
✻
✻
VIN = 0V, RG = ∞
CURRENT SOURCES
Current
Accuracy
vs Temperature
vs Power Supply, V+
Matching
vs Temperature
vs Power Supply, V+
Compliance Voltage, Positive
Negative(2)
Output Impedance
Noise: 0.1Hz to 10Hz
TYP
±0.2
±35
±25
±0.1
±15
10
✻
✻
✻
✻
✻
✻
✻
✻
✻
✻
✻
✻
✻
✻
✻
✻
✻
✻
✻
±0.1
✻
✻
✻
±0.5
±100
±0.4
±75
✻
±0.2
±30
✻
✻
V
V
mV/°C
mV/V
mA
Ω
±1
✻
kΩ
%
ppm/°C
✻
+24
µA
%
ppm/°C
ppm/V
%
ppm/°C
ppm/V
V
V
MΩ
µAp-p
+7.5
+36
✻
✻
V
V
–40
–55
–55
+85
+125
+125
✻
✻
✻
✻
✻
✻
°C
°C
°C
80
100
✻
✻
°C/W
°C/W
✻ Specification same as XTR105P, XTR105U.
NOTES: (1) Describes accuracy of the 4mA low-scale offset current. Does not include input amplifier effects. Can be trimmed to zero. (2) Voltage measured with
respect to IRET pin. (3) Does not include initial error or TCR of gain-setting resistor, RG. (4) Increasing the full-scale input range improves nonlinearity. (5) Does not
include Zero Output initial error. (6) Current source output voltage with respect to IRET pin.
®
2
ABSOLUTE MAXIMUM RATINGS(1)
PIN CONFIGURATION
Top View
Power Supply, V+ (referenced to IO pin) .......................................... 40V
+
–
Input Voltage, VIN, VIN (referenced to IO pin) ............................ 0V to V+
Storage Temperature Range ........................................ –55°C to +125°C
Lead Temperature (soldering, 10s) .............................................. +300°C
Output Current Limit ............................................................... Continuous
Junction Temperature ................................................................... +165°C
DIP and SOIC
IR1
1
14 IR2
VIN
–
2
13 VIN
RG
3
12 VLIN
RG
4
11 VREG
NC
5
10 V+
IRET
6
9
B (Base)
IO
7
8
E (Emitter)
+
NOTE: (1) Stresses above these ratings may cause permanent damage.
ELECTROSTATIC
DISCHARGE SENSITIVITY
This integrated circuit can be damaged by ESD. Burr-Brown
recommends that all integrated circuits be handled with
appropriate precautions. Failure to observe proper handling
and installation procedures can cause damage.
NC = No Internal Connection.
ESD damage can range from subtle performance degradation
to complete device failure. Precision integrated circuits may
be more susceptible to damage because very small parametric
changes could cause the device not to meet its published
specifications.
PACKAGE/ORDERING INFORMATION
PRODUCT
PACKAGE
PACKAGE
DRAWING
NUMBER(1)
XTR105PA
XTR105P
XTR105UA
XTR105U
14-Pin Plastic DIP
14-Pin Plastic DIP
SO-14 Surface Mount
SO-14 Surface Mount
010
010
235
235
TEMPERATURE
RANGE
–40°C to +85°C
–40°C to +85°C
–40°C to +85°C
–40°C to +85°C
NOTE: (1) For detailed drawing and dimension table, please see end of data
sheet, or Appendix C of Burr-Brown IC Data Book.
FUNCTIONAL BLOCK DIAGRAM
VLIN
IR1
12
IR2
1
14
VREG
V+
800µA
800µA
11
10
+
VIN
13
5.1V
4
B
RLIN
1kΩ
Q1
9
100µA
RG
3
–
VIN
E
I = 100µA +
2
VIN
8
RG
975Ω
25Ω
7
IO = 4mA + VIN •
( R40 )
G
6
IRET
The information provided herein is believed to be reliable; however, BURR-BROWN assumes no responsibility for inaccuracies or omissions. BURR-BROWN assumes no
responsibility for the use of this information, and all use of such information shall be entirely at the user’s own risk. Prices and specifications are subject to change without notice.
No patent rights or licenses to any of the circuits described herein are implied or granted to any third party. BURR-BROWN does not authorize or warrant any BURR-BROWN product
for use in life support devices and/or systems.
®
3
XTR105
TYPICAL PERFORMANCE CURVES
At TA = +25°C, V+ = 24V, unless otherwise noted.
TRANSCONDUCTANCE vs FREQUENCY
STEP RESPONSE
RG = 125Ω
RG = 500Ω
RG = 2kΩ
40
20mA
30
4mA/div
Transconductance (20 Log mA/V)
50
20
RG = 125Ω
RG = 2kΩ
4mA
10
0
100
1k
10k
100k
25µs/div
1M
Frequency (Hz)
COMMON-MODE REJECTION vs FREQUENCY
POWER-SUPPLY REJECTION vs FREQUENCY
110
140
Full-Scale Input = 50mV
Power Supply Rejection (dB)
Common-Mode Rejection (dB)
100
90
80
RG = 125Ω
70
60
RG = 2kΩ
50
40
30
120
RG = 125Ω
100
80
60
RG = 2kΩ
40
20
0
10
20
10
100
1k
10k
100k
100
1k
10k
100k
1M
Frequency (Hz)
1M
Frequency (Hz)
OVER-SCALE CURRENT vs TEMPERATURE
UNDER-SCALE CURRENT vs TEMPERATURE
29
2.40
Under-Scale Current (mA)
Over-Scale Current (mA)
With External Transistor
28
27
V+ = 36V
26
V+ = 7.5V
25
V+ = 24V
24
2.35
2.30
2.25
2.20
V+ = 7.5V to 36V
23
2.15
–75
–50
–25
0
25
50
75
100
125
–75
Temperature (°C)
–50
–25
0
25
50
Temperature (°C)
®
4
75
100
125
TYPICAL PERFORMANCE CURVES (CONT)
At TA = +25°C, V+ = 24V, unless otherwise noted.
INPUT VOLTAGE AND CURRENT
NOISE DENSITY vs FREQUENCY
ZERO OUTPUT AND REFERENCE
CURRENT NOISE vs FREQUENCY
10k
Current Noise
100
100
Voltage Noise
10
1
10
100
1k
Zero Output Current
Noise (pA/√Hz)
1k
1k
10k
Input Current Noise (fA/√Hz)
Input Voltage Noise (nV/√Hz)
10k
100
Reference Current
10
100k
10k
1k
10
1
10
100
Frequency (Hz)
100k
4
Zero Output Current Error (µA)
25
Input Bias and Offset Current (nA)
10k
ZERO OUTPUT CURRENT ERROR
vs TEMPERATURE
INPUT BIAS AND OFFSET CURRENT
vs TEMPERATURE
20
+IB
15
10
–IB
5
IOS
2
0
–2
–4
–6
–8
–10
–12
0
–75
–50
–25
0
25
50
75
100
–75
125
–50
–25
0
25
50
75
100
125
Temperature (°C)
Temperature (°C)
ZERO OUTPUT DRIFT
PRODUCTION DISTRIBUTION
INPUT OFFSET VOLTAGE DRIFT
PRODUCTION DISTRIBUTION
40
50
Typical Production Distribution
of Packaged Units.
45
35
Percent of Units (%)
40
35
30
25
20
15
10
0.02%
0.1%
5
Typical Production Distribution
of Packaged Units.
30
25
20
15
10
5
0
0.025
0.05
0.075
0.1
0.125
0.15
0.175
0.2
0.225
0.25
0.275
0.3
0.325
0.35
0.375
0.4
0.425
0.45
0.475
0.5
3.0
2.8
2.6
2.4
2.2
2.0
1.8
1.6
1.4
1.2
1.0
0.8
0.6
0.4
0
0.2
Percent of Units (%)
1k
Frequency (Hz)
Input Offset Voltage Drift (µV/°C)
Zero Output Drift (µA/°C)
®
5
XTR105
TYPICAL PERFORMANCE CURVES (CONT)
At TA = +25°C, V+ = 24V, unless otherwise noted.
CURRENT SOURCE DRIFT
PRODUCTION DISTRIBUTION
CURRENT SOURCE MATCHING
DRIFT PRODUCTION DISTRIBUTION
40
80
Current Source Drift (ppm/°C)
Current Source Matching Drift (ppm/°C)
VREG OUTPUT VOLTAGE vs VREG OUTPUT CURRENT
REFERENCE CURRENT ERROR
vs TEMPERATURE
30
0.02%
28
0.07%
26
12
8
10
6
4
2
75
70
60
55
50
45
40
35
30
25
20
15
0
5
0
10
10
24
20
0.01%
5
+0.05
5.35
Reference Current Error (%)
125°C
5.30
VREG Output Voltage (V)
30
22
10
40
20
15
50
18
20
60
14
25
0.04%
Typical Production Distribution
of Packaged Units.
70
Percent of Units (%)
30
65
Percent of Units (%)
35
16
Typical Production Distribution
of Packaged Units.
IR1 AND IR2 Included.
25°C
5.25
5.20
5.15
–55°C
NOTE: Above 1mA,
Zero Output Degrades
5.10
5.05
5
0
–0.05
–0.10
–0.15
–0.20
–1
0.5
0
0.5
1
1.5
–75
2
–50
–25
0
25
50
Temperature (°C)
VREG Output Current (mA)
®
6
75
100
125
APPLICATION INFORMATION
The transfer function through the complete instrumentation
amplifier and voltage-to-current converter is:
Figure 1 shows the basic connection diagram for the XTR105.
The loop power supply, VPS, provides power for all circuitry. Output loop current is measured as a voltage across
the series load resistor, RL.
IO = 4mA + VIN • (40/RG)
(VIN in volts, RG in ohms)
where VIN is the differential input voltage. As evident from
the transfer function, if no RG is used the gain is zero and the
output is simply the XTR105’s zero current. The value of RG
varies slightly for two-wire RTD and three-wire RTD connections with linearization. RG can be calculated from the
equations given in Figure 1 (two-wire RTD connection) and
Table I (three-wire RTD connection).
Two matched 0.8mA current sources drive the RTD and
zero-setting resistor, RZ. The instrumentation amplifier input of the XTR105 measures the voltage difference between
the RTD and RZ. The value of RZ is chosen to be equal to
the resistance of the RTD at the low-scale (minimum)
measurement temperature. RZ can be adjusted to achieve
4mA output at the minimum measurement temperature to
correct for input offset voltage and reference current mismatch of the XTR105.
The IRET pin is the return path for all current from the current
sources and VREG. The IRET pin allows any current used in
external circuitry to be sensed by the XTR105 and to be
included in the output current without causing an error.
RCM provides an additional voltage drop to bias the inputs of
the XTR105 within their common-mode input range. RCM
should be bypassed with a 0.01µF capacitor to minimize
common-mode noise. Resistor RG sets the gain of the instrumentation amplifier according to the desired temperature
range. RLIN1 provides second-order linearization correction
to the RTD, typically achieving a 40:1 improvement in
linearity. An additional resistor is required for three-wire
RTD connections, see Figure 3.
The VREG pin provides an on-chip voltage source of approximately 5.1V and is suitable for powering external input
circuitry (refer to Figure 6). It is a moderately accurate
voltage reference—it is not the same reference used to set
the 800µA current references. VREG is capable of sourcing
approximately 1mA of current. Exceeding 1mA may affect
the 4mA zero output.
IR = 0.8mA
Possible choices for Q1 (see text).
IR = 0.8mA
12
13
VLIN
+
VIN
4
1
IR1
TO-225
TO-220
TO-220
7.5V to 36V
14
11
IR2
10
VREG
V+
IO
4-20 mA
(2)
RLIN1(3)
PACKAGE
RG
RG
XTR105
3
TYPE
2N4922
TIP29C
TIP31C
RG
B
9
Q1
0.01µF
VO
E
+
8
RL
VPS
–
IO
2
–
VIN
7
IRET
(1)
RTD
RZ
6
IO = 4mA + VIN • ( 40 )
RG
NOTES: (1) RZ = RTD resistance at minimum measured temperature.
RCM = 1kΩ
(2) RG =
(3) RLIN1 =
0.01µF
2R1(R2 +RZ) – 4(R2RZ)
R 2 – R1
RLIN(R2 – R1)
2(2R1 – R2 – RZ)
where R1 = RTD Resistance at (TMIN + TMAX)/2
R2 = RTD Resistance at TMAX
RLIN = 1kΩ (Internal)
FIGURE 1. Basic Two-Wire RTD Temperature Measurement Circuit with Linearization.
®
7
XTR105
LOOP POWER SUPPLY
A negative input voltage, VIN, will cause the output current
to be less than 4mA. Increasingly negative VIN will cause the
output current to limit at approximately 2.2mA. Refer to the
typical curve “Under-Scale Current vs Temperature.”
The voltage applied to the XTR105, V+, is measured with
respect to the IO connection, pin 7. V+ can range from 7.5V
to 36V. The loop supply voltage, VPS, will differ from the
voltage applied to the XTR105 according to the voltage drop
on the current sensing resistor, RL (plus any other voltage
drop in the line).
Increasingly positive input voltage (greater than the fullscale input) will produce increasing output current according
to the transfer function, up to the output current limit of
approximately 27mA. Refer to the typical curve “OverScale Current vs Temperature.”
If a low loop supply voltage is used, RL (including the loop
wiring resistance) must be made a relatively low value to
assure that V+ remains 7.5V or greater for the maximum
loop current of 20mA:
EXTERNAL TRANSISTOR
Transistor Q1 conducts the majority of the signal-dependent
4-20mA loop current. Using an external transistor isolates
the majority of the power dissipation from the precision
input and reference circuitry of the XTR105, maintaining
excellent accuracy.
R L max = 

(V+) – 7.5V 
– R WIRING
20mA 
It is recommended to design for V+ equal or greater than
7.5V with loop currents up to 30mA to allow for out-ofrange input conditions.
Since the external transistor is inside a feedback loop its
characteristics are not critical. Requirements are: VCEO =
45V min, β = 40 min and PD = 800mW. Power dissipation
requirements may be lower if the loop power supply voltage
is less than 36V. Some possible choices for Q1 are listed in
Figure 1.
The low operating voltage (7.5V) of the XTR105 allows
operation directly from personal computer power supplies
(12V ±5%). When used with the RCV420 Current Loop
Receiver (Figure 7), load resistor voltage drop is limited to 3V.
The XTR105 can be operated without this external transistor, however, accuracy will be somewhat degraded due to
the internal power dissipation. Operation without Q1 is not
recommended for extended temperature ranges. A resistor
(R = 3.3kΩ) connected between the IRET pin and the E
(emitter) pin may be needed for operation below 0°C without Q1 to guarantee the full 20mA full-scale output, especially with V+ near 7.5V.
ADJUSTING INITIAL ERRORS
Many applications require adjustment of initial errors. Input
offset and reference current mismatch errors can be corrected by adjustment of the zero resistor, RZ. Adjusting the
gain-setting resistor, RG, corrects any errors associated with
gain.
TWO-WIRE AND
THREE-WIRE RTD CONNECTIONS
In Figure 1, the RTD can be located remotely simply by
extending the two connections to the RTD. With this remote
two-wire connection to the RTD, line resistance will introduce error. This error can be partially corrected by adjusting
the values of RZ, RG, and RLIN1.
10
V+
E
XTR105
A better method for remotely located RTDs is the three-wire
RTD connection shown in Figure 3. This circuit offers
improved accuracy. RZ’s current is routed through a third
wire to the RTD. Assuming line resistance is equal in RTD
lines 1 and 2, this produces a small common-mode voltage
which is rejected by the XTR105. A second resistor, RLIN2,
is required for linearization.
8
0.01µF
IO
7
IRET
6
RQ = 3.3kΩ
Note that although the two-wire and three-wire RTD connection circuits are very similar, the gain-setting resistor,
RG, has slightly different equations:
For operation without external
transistor, connect a 3.3kΩ
resistor between pin 6 and
pin 8. See text for discussion
of performance.
Two-wire:
RG =
FIGURE 2. Operation Without External Transistor.
Three-wire: R G =
2R1 (R 2 + R Z ) – 4(R 2 R Z )
R 2 – R1
2(R 2 – R Z )(R1 – R Z )
R 2 – R1
where RZ = RTD resistance at TMIN
R1 = RTD resistance at (TMIN + TMAX)/2
R2 = RTD resistance at TMAX
®
8
MEASUREMENT TEMPERATURE SPAN ∆T (°C)
TMIN
100°C
200°C
300°C
400°C
500°C
600°C
700°C
800°C
900°C
1000°C
–200°C
18.7/86.6
15000
16500
18.7/169
9760
11500
18.7/255
8060
10000
18.7/340
6650
8870
18.7/422
5620
7870
18.7/511
4750
7150
18.7/590
4020
6420
18.7/66.5
3480
5900
18.7/750
3090
5360
18.7/845
2740
4990
–100°C
60.4/80.6
27400
29400
60.4/162
15400
17800
60.4/243
10500
13000
60.4/324
7870
10200
60.4/402
6040
8660
60.4/487
4990
7500
60.4/562
4220
6490
60.4/649
3570
5900
60.4/732
3090
5360
0°C
100/78.7
33200
35700
100/158
16200
18700
100/237
10500
13000
100/316
7680
10000
100/392
6040
8250
100/475
4870
7150
100/549
4020
6340
100/634
3480
5620
100°C
137/75
31600
34000
137/150
15400
17800
137/226
10200
12400
137/301
7500
9760
137/383
5760
8060
137/453
4750
6810
137/536
3920
6040
200°C
174/73.2
30900
3320
174/147
15000
17400
174/221
9760
12100
174/294
7150
9310
174/365
5620
7680
174/442
4530
6490
300°C
210/71.5
30100
32400
210/143
14700
16500
210/215
9530
11500
210/287
6980
8870
210/357
5360
7320
400°C
249/68.1
28700
30900
249/137
14000
16200
249/205
9090
11000
249/274
6650
8450
500°C
280/66.5
28000
30100
280/133
13700
15400
280/200
8870
10500
316/64.9
26700
28700
313/130
13000
1470
600°C
700°C
800°C
RZ /RG
RLIN1
RLIN2
NOTE: The values listed in the table are 1% resistors (in Ω).
Exact values may be calculated from the following equations:
RZ = RTD resistance at minimum measured temperature.
RG =
348/61.9
26100
27400
374/60.4
24900
26700
2(R2 – RZ )(R1 – RZ )
(R2 – R1)
RLIN1 =
RLIN (R2 – R1)
2(2R1 – R2 – RZ )
RLIN2 =
(RLIN + RG )(R2 – R1)
2(2R1 – R2 – RZ )
where R1 = RTD resistance at (TMIN + TMAX)/2
R2 = RTD resistance at TMAX
RLIN = 1kΩ (Internal)
EXAMPLE:
The measurement range is –100°C to +200°C for a 3-wire Pt100 RTD connection. Determine the values for RS, RG, RLIN1, and RLIN2. Look up the values
from the chart or calculate the values according to the equations provided.
METHOD 1: TABLE LOOK UP
For TMIN = –100°C and ∆T = –300°C, the 1% values are:
RZ = 60.4Ω
RLIN1 = 10.5kΩ
RG = 243Ω
RLIN2 = 13kΩ
METHOD 2: CALCULATION
Calculation of Pt100 Resistance Values
Step 1: Determine RZ, R1, and R2.
(according to DIN IEC 751)
RZ is the RTD resistance at the minimum measured temperature,TMIN = –100°C.
Using equation (1) at right gives RZ = 60.25Ω (1% value is 60.4Ω).
R2 is the RTD resistance at the maximum measured temperature, TMAX = 200°C.
Using equation (2) at right gives R2 = 175.84Ω.
R1 is the RTD resistance at the midpoint measured temperature,
TMID = (TMIN + TMAX) /2 = 50°C. R1 is NOT the average of RZ and R2.
Using equation (2) at right gives R1 = 119.40Ω.
Equation (1) Temperature range from –200°C to 0°C:
R(T) = 100 [1 + 3.90802 • 10–3 • T – 0.5802 • 10–6 •
T2 – 4.27350 • 10–12 (T – 100) T3]
Equation (2) Temperature range from 0°C to +850°C:
R(T) = 100 (1 + 3.90802 • 10–3 • T – 0.5802 • 10–6 • T2)
where: R(T) is the resistance in Ω at temperature T.
T is the temperature in °C.
Step 2: Calculate RG, RLIN1, and RLIN2 using equations above.
NOTE: Most RTD manufacturers provide reference tables for
resistance values at various temperatures.
RG = 242.3Ω (1% value is 243Ω)
RLIN1 = 10.413kΩ (1% value is 10.5kΩ)
RLIN2 = 12.936kΩ (1% value is 13kΩ)
TABLE I. RZ, RG, RLIN1, and RLIN2 Standard 1% Resistor Values for Three-Wire Pt100 RTD Connection with Linearization.
LINEARIZATION
RTD temperature sensors are inherently (but predictably)
nonlinear. With the addition of one or two external resistors,
RLIN1 and RLIN2, it is possible to compensate for most of this
nonlinearity resulting in 40:1 improvement in linearity over
the uncompensated output.
To maintain good accuracy, at least 1% (or better) resistors
should be used for RG. Table I provides standard 1% RG
resistor values for a three-wire Pt100 RTD connection with
linearization.
®
9
XTR105
A typical two-wire RTD application with linearization is
shown in Figure 1. Resistor RLIN1 provides positive feedback and controls linearity correction. RLIN1 is chosen according to the desired temperature range. An equation is
given in Figure 1.
RCM can be adjusted to provide an additional voltage drop to
bias the inputs of the XTR105 within their common-mode
input range.
In three-wire RTD connections, an additional resistor, RLIN2,
is required. As with the two-wire RTD application, RLIN1
provides positive feedback for linearization. RLIN2 provides
an offset canceling current to compensate for wiring resistance encountered in remotely located RTDs. RLIN1 and RLIN2
are chosen such that their currents are equal. This makes the
voltage drop in the wiring resistance to the RTD a commonmode signal which is rejected by the XTR105. The nearest
standard 1% resistor values for RLIN1 and RLIN2 should be
adequate for most applications. Table I provides the 1%
resistor values for a three-wire Pt100 RTD connection.
Table II shows how to calculate the effect various error sources
have on circuit accuracy. A sample error calculation for a
typical RTD measurement circuit (Pt100 RTD, 200°C measurement span) is provided. The results reveal the XTR105’s
excellent accuracy, in this case 1.1% unadjusted. Adjusting
resistors RG and RZ for gain and offset errors improves circuit
accuracy to 0.32%. Note that these are worst case errors;
guaranteed maximum values were used in the calculations and
all errors were assumed to be positive (additive). The XTR105
achieves performance which is difficult to obtain with discrete
circuitry and requires less space.
ERROR ANALYSIS
If no linearity correction is desired, the VLIN pin should be
left open. With no linearization, RG = 2500 • VFS, where
VFS = full-scale input range.
OPEN-CIRCUIT PROTECTION
The optional transistor Q2 in Figure 3 provides predictable
behavior with open-circuit RTD connections. It assures that
if any one of the three RTD connections is broken, the
XTR105’s output current will go to either its high current
limit (≈27mA) or low current limit (≈2.2mA). This is easily
detected as an out-of-range condition.
RTDs
The text and figures thus far have assumed a Pt100 RTD.
With higher resistance RTDs, the temperature range and
input voltage variation should be evaluated to ensure proper
common-mode biasing of the inputs. As mentioned earlier,
RLIN1(1)
13
RLIN2(1)
4
12
1
VLIN
IR1
+
VIN
IO
14
IR2
11
VREG
10
V+
RG
(1)
RG
B 9
XTR105
3
2
E
RG
Q1
0.01µF
8
IO
–
VIN
7
IRET
EQUAL line resistances here
creates a small common-mode
voltage which is rejected by
XTR105.
RZ(1)
1
2
RCM = 1000Ω
(RLINE2)
RTD
0.01µF
(RLINE1)
NOTES: (1) See Table I for resistor equations and
1% values. (2) Q2 optional. Provides predictable
output current if any one RTD connection is
broken:
Q2(2)
2N2222
(RLINE3)
Resistance in this line causes
a small common-mode voltage
which is rejected by XTR105 .
IO
6
3
FIGURE 3. Three-Wire Connection for Remotely Located RTDs.
®
10
OPEN RTD
TERMINAL
IO
1
2
3
≈ 2.2mA
≈27mA
≈2.2mA
SAMPLE ERROR CALCULATION
RTD value at 4mA Output (RRTD MIN)
RTD Measurement Range
Ambient Temperature Range (∆TA)
Supply Voltage Change (∆V+)
Common-Mode Voltage Change (∆CM)
ERROR SOURCE
VOS/(VIN MAX) • 106
CMRR • ∆CM/(VIN MAX) • 106
IB/IREF • 106
IOS • RRTD MIN/(VIN MAX) • 106
EXCITATION
Current Reference Accuracy
vs Supply
Current Reference Matching
IREF Accuracy (%)/100% • 106
(IREF vs V+) • ∆V+
IREF Matching (%)/100% • 800µA •
RRTD MIN/(VIN MAX) • 106
(IREF matching vs V+) • ∆V+ •
RRTD MIN/(VIN MAX)
vs Supply
GAIN
Span
Nonlinearity
UNADJ.
ADJUST.
1645
82
31
5
1763
0
82
0
0
82
0.2%/100% • 106
25ppm/V • 5V
0.1%/100% • 800µA • 100Ω/(800µA • 0.38Ω/°C • 200°C) • 106
2000
125
1316
0
125
0
10ppm/V • 5V • 800µA • 100Ω/(800µA • 0.38Ω/°C • 200°C)
66
66
Total Excitation Error:
3507
191
Total Gain Error:
2000
100
2100
0
100
100
Total Output Error:
1563
63
1626
0
63
63
1.5µV/°C • 20°C/(800µA • 0.38Ω/°C • 200°C) • 106
20pA/°C • 20°C/800µA • 106
5pA/°C • 20°C • 100W/(800µA • 0.38Ω/°C • 200°C) • 106
35ppm/°C • 20°C
15ppm/°C • 20°C • 800µA • 100Ω/(800µA • 0.38Ω/°C • 200°C)
25ppm/°C • 20°C
0.5µA/°C • 20°C/16000µA • 106
Total Drift Error:
493
0.5
0.2
700
395
500
626
2715
493
0.5
0.2
700
395
500
626
2715
10
5
2
17
10
5
2
17
11728
(1.17%)
3168
(0.32%)
100µV/(800µA • 0.38Ω/°C • 200°C) • 106
50µV/V • 0.1V/(800µA • 0.38Ω/°C • 200°C) • 106
0.025µA/800µA • 106
3nA • 100Ω/(800µA • 0.38Ω/°C • 200°C) • 106
Total Input Error:
Span Error (%)/100% • 106
Nonlinearity (%)/100% • 106
OUTPUT
Zero Output
vs Supply
0.2%/100% • 106
0.01%/100% • 106
(IZERO - 4mA)/16000µA • 106
(IZERO vs V+) • ∆V+/16000µA • 106
Drift • ∆TA/(VIN MAX) • 106
Drift • ∆TA/800µA • 106
Drift • ∆TA • RRTD MIN/(VIN MAX) • 106
Drift • ∆TA
Drift • ∆TA • 800µA • RRTD MIN/(VIN MAX)
Drift • ∆TA
Drift • ∆TA/16000µA • 106
NOISE (0.1 to 10Hz, typ)
Input Offset Voltage
Current Reference
Zero Output
ERROR
(ppmofFullScale)
SAMPLE
ERROR CALCULATION(1)
ERROR EQUATION
INPUT
Input Offset Voltage
vs Common-Mode
Input Bias Current
Input Offset Current
DRIFT (∆TA = 20°C)
Input Offset Voltage
Input Bias Current (typical)
Input Offset Current (typical)
Current Reference Accuracy
Current Reference Matching
Span
Zero Output
100Ω
200°C
20°C
5V
0.1V
25µA/16000µA • 106
0.2µA/V • 5V/16000µA • 106
vn/(VIN MAX) • 106
IREF Noise • RRTD MIN/(VIN MAX) • 106
IZERO Noise/16000µA • 106
0.6µV/(800µA • 0.38Ω/°C • 200°C) • 106
3nA • 100Ω/(800µA • 0.38Ω/°C • 200°C) • 106
0.03µA/16000µA • 106
Total Noise Error:
TOTAL ERROR:
NOTE (1): All errors are min/max and referred to input unless otherwise stated.
TABLE II. Error Calculation.
®
11
XTR105
REVERSE-VOLTAGE PROTECTION
Most surge protection zener diodes have a diode characteristic in the forward direction that will conduct excessive
current, possibly damaging receiving-side circuitry if the
loop connections are reversed. If a surge protection diode is
used, a series diode or diode bridge should be used for
protection against reversed connections.
The XTR105’s low compliance rating (7.5V) permits the
use of various voltage protection methods without compromising operating range. Figure 4 shows a diode bridge
circuit which allows normal operation even when the voltage connection lines are reversed. The bridge causes a two
diode drop (approximately 1.4V) loss in loop supply voltage. This results in a compliance voltage of approximately
9V—satisfactory for most applications. If 1.4V drop in loop
supply is too much, a diode can be inserted in series with the
loop supply voltage and the V+ pin. This protects against
reverse output connection lines with only a 0.7V loss in loop
supply voltage.
RADIO FREQUENCY INTERFERENCE
The long wire lengths of current loops invite radio frequency
interference. RF can be rectified by the sensitive input
circuitry of the XTR105 causing errors. This generally
appears as an unstable output current that varies with the
position of loop supply or input wiring.
If the RTD sensor is remotely located, the interference may
enter at the input terminals. For integrated transmitter assemblies with short connection to the sensor, the interference more likely comes from the current loop connections.
SURGE PROTECTION
Remote connections to current transmitters can sometimes be
subjected to voltage surges. It is prudent to limit the maximum
surge voltage applied to the XTR105 to as low as practical.
Various zener diode and surge clamping diodes are specially
designed for this purpose. Select a clamp diode with as low a
voltage rating as possible for best protection. For example, a
36V protection diode will assure proper transmitter operation
at normal loop voltages, yet will provide an appropriate level
of protection against voltage surges. Characterization tests on
three production lots showed no damage to the XTR105
within loop supply voltages up to 65V.
Bypass capacitors on the input reduce or eliminate this input
interference. Connect these bypass capacitors to the IRET
terminal as shown in Figure 5. Although the dc voltage at the
IRET terminal is not equal to 0V (at the loop supply, VPS) this
circuit point can be considered the transmitter’s “ground.”
The 0.01µF capacitor connected between V+ and IO may
help minimize output interference.
NOTE: (1) Zener Diode 36V: 1N4753A or General
Semiconductor TransorbTM 1N6286A. Use lower
voltage zener diodes with loop power supply
voltages less than 30V for increased protection.
See “Over-Voltage Surge Protection.”
10
V+
0.01µF
XTR105
B
E
9
D1(1)
1N4148
Diodes
RL
8
IO
7
IRET
6
The diode bridge causes
a 1.4V loss in loop supply
voltage.
FIGURE 4. Reverse Voltage Operation and Over-Voltage Surge Protection.
®
12
VPS
Maximum VPS must be
less than minimum
voltage rating of zener
diode.
12
1kΩ
VLIN
13
+
VIN
4
RLIN1
1
IR1
14
11
IR2
VREG
10
V+
RG
RLIN2
RG
3
9
B
XTR105
E
RG
0.01µF
8
IO
1kΩ
2
–
VIN
7
IRET
RZ
0.01µF
6
0.01µF
RTD
(1)
RCM
NOTE: (1) Bypass capacitors can be connected
to either the IRET pin or the IO pin.
0.01µF
FIGURE 5. Input Bypassing Technique with Linearization.
IREG < 1mA
5V
12
V+
Type J
VLIN
1/2
LTC1047
13
RF
10kΩ
4
R
412Ω
+
VIN
1
IR1
3
11
VREG
10
V+
RG
RG
1250Ω
RF
10kΩ
14
IR2
XTR105
B
E
RG
9
8
IO
1/2
LTC1047
1kΩ
2
25Ω
7
IRET
V–
50Ω
–
VIN
6
+
–
IO = 4mA + (VIN –VIN) 40
RG
RCM = 1250Ω
(G = 1 +
2RF
= 50)
R
FIGURE 6. Thermocouple Low Offset, Low Drift Loop Measurement with Diode Cold Junction Compensation.
®
13
XTR105
12
VLIN
13
+
VIN
4
3
1N4148
14
IR2
+12V
11
VREG
10
V+
1µF
RG
B 9
RG
402Ω
RLIN1
5760Ω
1
IR1
Q1
XTR105
0.01µF
16
RG
2
RZ
137Ω
RTD
2
7
VO = 0 to 5V
14
13
5
4
IO = 4mA – 20mA
6
12
RCV420
IRET
Pt100
100°C to
600°C
11
15
IO
–
VIN
10
3
E 8
1µF
–12V
RCM = 1kΩ
NOTE: A two-wire RTD connection is shown. For remotely
located RTDs, a three-wire RTD conection is recommended.
RG becomes 383Ω, RLIN2 is 8060Ω. See Figure 3 and
Table I.
0.01µF
FIGURE 7. ±12V Powered Transmitter/Receiver Loop.
12
RLIN2
RLIN1
13
VLIN
+
VIN
4
1
IR1
1N4148
14
11
IR2
10
VREG
V+
0
RG
RG
1µF
XTR105
3
+15V
1µF
B
E
RG
9
Q1
–15V
0.01µF
16
2
11
12
–
VIN
2
7
IRET
IO = 4mA – 20mA
6
14
13
4
V+
1
15
RCV420
IO
RZ
10
3
8
Isolated Power
from PWS740
9
15
ISO122
5
10
7
8
VO
0 – 5V
2
16
RTD
NOTE: A three-wire RTD connection is shown.
For a two-wire RTD connection eliminate RLIN2.
RCM = 1kΩ
0.01µF
FIGURE 8. Isolated Transmitter/Receiver Loop.
®
14
V–
1.6mA
12
VLIN
13
4
+
VIN
1
IR1
14
IR2
11
VREG 10
V+
RG
RG
XTR105
3
2
B
E
RG
–
VIN
9
8
7
IRET
6
RCM =
1kΩ(1)
NOTE: (1) Use RCM to adjust the
common-mode voltage to within
1.25V to 3.5V.
FIGURE 9. Bridge Input, Current Excitation.
®
15
XTR105