DESCO INDUSTRIES INC. Technical Bulletin TB-7001 Statguard® Conductive Acrylic Paint Application Instructions Made in America Surface Preparation The two most important characteristics for successful application of Statguard® Conductive Acrylic Paint applications are: 1. The surface must be clean, dry, dull, and smooth. Heavy dirt or grease build-up should be removed with a stripper or degreaser. Cleaning methods range from: sweeping, vacuuming, wire brush, air-blasting, water jet, steam cleaning, or stripping. 2. If the surface is concrete, it must be in good condition. Figure 1. Statguard® Conductive Acrylic paint. Description Statguard® Conductive Acrylic Paint is a one part floor coating formulated to produce controlled dissipation of static electrical charges. Statguard® Conductive Acrylic Paint is very effective as a static control floor coating for electronics manufacturing, assembly, and storage. It is available in grey (similar to PMS 432) in 1 gallon (3.8 litres) containers and in 5 gallon (19 litres) containers; and in light grey (similar to PMS 429) in 5 gallon (19 litres) containers. The color may vary between production lots. NOTE: Statguard® Conductive Acrylic Paint has a one year shelf life from the date of invoice. The product should not be allowed to freeze. Store at temperatures above 45 degrees as stated in the Material Safety Data Sheet. We recommend that these products be stored in their original containers and be sealed when not in use. We cannot guarantee performance if not properly mixed or is used after one year from date of sale. General Guidelines GROUNDING: Conventional grounding practices like connecting painted surfaces to ground or internal building grounds are only required for applications of Statguard® Conductive Acrylic Paint that are not in excess of 20 square feet (1.8 square metres). For applications that are greater than 20 square feet (1.8 square metres), grounding should not be required. The electrical properties of conductive paint enable the surface to dissipate 5000 volts to zero in less than 0.01 seconds per FTMS 101C, Method 4046 without conventional grounds. The conductive paint becomes a capacitive reservoir that effectively drains static charges. Foot grounders should be used in conjunction with flooring painted with Statguard® Conductive Acrylic Paint to properly ground personnel. For more information, please contact any of the Desco Industries companies. CONCRETE: New concrete should cure for a minimum of 28 days before coating with Statguard® Conductive Acrylic Paint. Not all concrete is created equal -- concrete surfaces vary widely in physical and chemical qualities due to the way the concrete was formulated, poured, or finished. There are several methods to prepare problem concrete. Each method depends on the condition of the concrete. Adhesion properties can be increased by profiling or roughing the surface through acid etching, rotary drum sanding, scarifying, or mechanically scratching the surface. You must test for moisture in the concrete. If moisture is present, the floor should not be coated until the source of the moisture is determined and eliminated. PRIMING: Statguard® Conductive Acrylic Paint bonds well to clean, dry concrete. However, a standard industrial primer can be used on certain difficult to bond substrates and enhance the adhesion of Statguard® Conductive Acrylic Paint. PREVIOUSLY PAINTED SURFACES: The surface should be clean and free of dust, grease, wax, and soap residue. Wash with ordinary detergent and water. Rinse thoroughly with clean water and let dry. Glossy surfaces can be dulled by lightly sanding and then vacuuming and cleaning. Cracks and holes should be repaired before applying the Statguard® Conductive Acrylic Paint. Adhesion can be improved by using a standard industrial type primer. UNPAINTED SURFACES: Adhesion can be improved by using a standard industrial type primer. Metal should be primed with red oxide primer. Concrete, wood, plastics, and most other surfaces should be properly cleaned. Let dry and then apply Statguard® Conductive Acrylic Paint. COVERAGE: Statguard® Conductive Acrylic Paint will cover 300 to 400 square feet (27.87 to 37.16 square metres) at a 1 to 1.5 mil (0.0254 to 0.0381 mm) thick dry film per gallon (3.87 litres) on a smooth surface. Coverage is less on coarse or textured surfaces. Two coats are recommended to achieve maximum performance from the paint. DESCO INDUSTRIES INC. • 3651 Walnut Avenue, Chino, CA 91710 • (909) 627-8178 • Fax (909) 627-7449 • Web Site: DescoIndustries.com TB-7001 June 2011 Page 1 of 7 © 2011 DESCO INDUSTRIES INC. Employee Owned Application Always use in a well ventilated area or wear a suitable respirator. Wear appropriate eye protection such as splash goggles and impervious type protection gloves to protect hands. MIXING 1. Mix paint thoroughly before use (See Figure 2) using a 500-1500 RPM variable speed drill and paint mixing attachment or a paint mixer. 2. If the paint, after properly mixing, is not freely transferring from the roller to the floor, the Statguard ESD paint can be thinned with water up to 10% max by volume. a. Start by slowly mixing 5% water into the master container and apply again. b. Do not add more than 10% of water to the mix. APPLICATION BY ROLLER 1. Stir paint thoroughly to mix any settled solids to produce uniform grey color. 1. 2. Mix any settled solids to produce a uniform grey color. Combine separate cans into a larger container. 3. 4. Saturate a 1/4” fine nap roller with paint, remove excess paint and trapped air. A minimum number of strokes from the applicator is recommended. Figure 2. Paint application with roller. 2. Combine separate cans of paint into one container to ensure uniform color distribution. It is recommended that a test area be coated to ensure that the adhesion and electrical performance of the paint is acceptable. (See Adhesion Testing, Figure 5.) If the test areas show inadequate adhesion, use an industrial floor primer/sealer. 3. Saturate a 1/4” (6.35 mm) fine nap roller or an industrial brush with paint. Remove excess paint and trapped air from the applicator by moving applicator several times in the paint tray. 4. A minimum number of strokes from the applicator on the substrate is recommended to minimize air bubbles. APPLICATION BY SPRAY Conventional Spray Gun: “E” fluid tip and needle and #704, 765 or 78 air gap. Airless Spray: Spray gun and spray cap or suitable orifice diameter 0.020-0.025” (0.508-0.635 mm). Figure 3. Spray paint Mix paint thoroughly before using application and stir occasionaly when applying. No thinning necessary for spray applications. Room temperature must be above 50°F (10°C). A minimum of two coats of Statguard® Conductive Acrylic Paint is recommended for appropriate static protection. Clean Up Wash applicators with water immediately after painting. Remove paint spills promptly with a wet cloth. Close container after each use. Keep container from freezing. Drying Time It is recommended that Statguard® Conductive Acrylic Paint be allowed to dry at a temperature in excess of 45°F (7°C) until dry. A minimum of 1 to 2 hours drying time should be allowed before applying the second coat. The finish can be applied after 48-72 hours or until the last coat of paint is cured. Wait a minimum of 12 hours drying time after the last coat before allowing light traffic on the coated area. At high humidity levels, a longer drying time may be necessary. Do not force dry. Maintenance Use sweeper, vacuum, or broom to remove dirt. Allow two weeks drying time before using a damp mop to clean the coated area. Do not use abrasive cleaners, floor rinse, or scrubbing machine to clean the floor. Finish/Sealer Desco Statguard® Conductive Acrylic Paint can be overcoated or sealed with Statguard® Floor Finish static dissipative coating to increase durability, enhance shine, improve ease of maintenance, and seal out dirt and debris. Desco Statguard® Conductive Light Grey Acrylic Paint needs the Statguard® Floor Finish for gloss and ease of maintenance . Statguard® is a polymer base floor finish/sealer that can be used as a top coat on the Conductive Acrylic Paint. Surface resistivity will then be in the 10E6-10E7 ohms range. Two coats are recommended. Three coats will improve electrical properties, durability and reduce frequency of DESCO INDUSTRIES INC. • 3651 Walnut Avenue, Chino, CA 91710 • (909) 627-8178 • Fax (909) 627-7449 • Web Site: DescoIndustries.com TB-7001 Page 2 of 7 © 2011 DESCO INDUSTRIES INC. Employee Owned Figure 4. Electrical testing on the painted floor using a Surface Resistance Test Kit. 1. 2. Use a razor to cut into a painted, dried floor. Apply tape on the precut area. 3. 4. maintenance. Apply Statguard® Floor Finish after 48-72 hours after last coat of paint. Paint becomes dry to the touch, but is not fully cured to accept a finish coat until this time. If you notice the paint color coming off when finishing, it is too soon to apply. Please wait for the paint to cure fully. Ask for Technical Bulletin TB-2088 for more information on Statguard® Pull the tape off. Floor Finish. Physical Properties Figure 5. Adhesion test on the painted floor. Type: Water base acrylic coating Color: Grey, Light Grey Vehicle Type: Pure acrylic resin waterborne Pigment Type: Lead free, iron oxide, titanium dioxide and extenders Viscosity: Light Grey Grey 26” #3 Zahn cup 23” #3 Zahn cup Solids: Light Grey Grey 24% by volume 20% by volume Coating Density: Light Grey 9.54 lbs per gallon Grey 10.27 lbs per gallon (1.0 kilograms per litre) Gloss: Light Grey Grey 2 @ 60°F 22 @ 60°F (30 @ 60°C) Temperature Range: Wet: 33°F - 110°F (1°C - 43°C) Dry: 33°F - 300°F (1°C - 149°C) (300°F [149°C] not continuous) Electrical Properties Surface Resistivity: Examine the degree of paint separation from the concrete. 10E5 ohms/sq. per ASTM D257 Static Charge Decay: <0.01 sec. per FTMS 101B, Method 4046 Charge Generation: Zero per AATCC Step Test, Method 134-1979 RTT: 10E5 ohms per ANSI ESD-S7.1 RTG: 10E5 ohms per ANSI ESD-S7.1 Testing Test patch areas should be tested for adhesion and electrical performance of the paint before applying paint to the entire floor. To best ensure consistent results, the test should be done at various locations. ELECTRICAL PROPERTIES: Test the surface resistivity, point-to-point resistance, and resistanceto-ground properties of coated area per ANSI ESD-S7.1 test method. For quick and easy verification of the paint’s electrical properties, we recommend the use of our a Surface Resistance Test Kit (Figure 4). For more information contact any of the Desco Industries Inc. companies. ADHESION: Allow newly applied paint to dry a minimum of 48 hours before proceeding with the test. At humidity levels over 55% RH, allow 72 hours of drying time before testing. Use a razor to cut a cross or a few perpendicular lines over a 3” by 3” (75 mm by 75 mm) area on several spots of the thoroughly dried area. Use a piece of masking tape to cover the marked area. Make sure the tape is thoroughly adhered to the test area. Pull the tape off the surface and examine the amount of paint which has peeled off during the test. If any significant portion is transferred to the tape, better surface preparation (acid etching, cleaning or sanding) should be done on the substrate to enhance the adhesion. DESCO INDUSTRIES INC. • 3651 Walnut Avenue, Chino, CA 91710 • (909) 627-8178 • Fax (909) 627-7449 • Web Site: DescoIndustries.com TB-7001 Page 3 of 7 © 2011 DESCO INDUSTRIES INC. Employee Owned RoHS Compliance Statement None of the following materials are intentionally added in manufacturing this product: lead, mercury, cadmium, hexavalent chromium, polybrominated biphenyls (PBB) or polybrominated diphenyl ethers (PBDE) as outlined in the Directive 2002/95/EC Article 4.1. See Desco Industries Inc. letter on-line at DescoIndustries.com. Limited Warranty Desco Industries Inc. expressly warrants that for a period of one (1) year from the date of purchase, our Statguard® Conductive Acrylic Paint will be free of defects in material. Within the warranty period, the material will be replaced at our option, free of charge. Call our Customer Service Department at 781-821-8370 or 00 44 (0) 1892-665313 in Europe for a Return Material Authorization (RMA) and proper shipping instructions and address. You should include a copy of your original packing slip, invoice, or other proof of purchase date. Any material under warranty should be shipped prepaid to the Desco Industries Inc. factory. Warranty replacements will take approximately two weeks. Warranty Exclusions THE FOREGOING EXPRESS WARRANTY IS MADE IN LIEU OF ALL OTHER PRODUCT WARRANTIES, EXPRESSED AND IMPLIED, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH ARE SPECIFICALLY DISCLAIMED. The express warranty will not apply to defects or damage due to accidents, neglect, misuse, alterations, operator error, or failure to properly maintain, clean or repair products. Limit of Liability In no event will Desco Industries Inc. or any seller be responsible or liable for any injury, loss or damage, direct or consequential, arising out of the use of or the inability to use the product. Before using, users shall determine the suitability of the product for their intended use, and users assume all risk and liability whatsoever in connection therewith. DESCO INDUSTRIES INC. • 3651 Walnut Avenue, Chino, CA 91710 • (909) 627-8178 • Fax (909) 627-7449 • Web Site: DescoIndustries.com TB-7001 Page 4 of 7 © 2011 DESCO INDUSTRIES INC. Employee Owned Material Safety Data Sheet Material Safety Data Sheet maybe used to comply with EC, according to 91/155EC and ANSI Standard Z400.1-1998 Date: June 1, 2008 NFPA Designation 704 Degree of Hazard 4 = Extreme 3 = High 2 = Moderate Health (Blue) 1 1 = Slight 0 = Insignificant Special Hazard 1 0 Flammability (Red) 0 Reactivity (Yellow) STATGUARD® Conductive Acrylic Paint 1. IDENTIFICATION OF THE PRODUCT and OF THE ENTERPRISE Chemical name: Paint, Conductive Manufacturer: Desco Industries Inc. Emergency Phone: (781) 821-8370 One Colgate Way Fax: (781) 575-0172 Canton, MA 02021 U.S.A. 2. INFORMATION ON INGREDIENTS/COMPOSITION Ingredients Weight CAS-No. Ethylene Glycol Monobutyl Ether* 2.5-10% 111-76-2 n-butanol* 0-2.5% 71-36-3 Mineral Spirits 0-2% 64741-41-9 2-(2-Butoxyethoxy)ethanol 0-1% 112-34-5 2-ethyl-1-Hexanol 0-1% 104-76-7 Ammonium Hydroxide 0-1% 1336-21-6 TLV-value 25 ppm 50 ppm 100 ppm NE NE 50 ppm R-Phrases R20/21/22-36/38 R10-22-37/38-41-67 R36 R34, R50 *Listed Chemical Subject To Reporting Requirement of SARA Section 313 of Title III HMIS Rating Health 1 Flammability 0 Reactivity 0 Personal Protection B 3. HAZARDS IDENTIFICATION Hazard description: Not applicable Information concerning particular hazards for human and environment: The product does not have to be labeled due to the calculation procedure of the “General Classification guidelines for preparations of the EU” in the latest valid version. 4. FIRST AID MEASURES General information: Eye Contact Skin Contact Ingestion Inhalation No special measures required. Flush with water for at least 15 minutes, Consult a Doctor. Generally the product does not irritate the skin. Wash with soap and water. Remove contaminated clothing. Consult a physician if any irritation persists. Induce vomiting, drink 2 glasses of water. Contact a physician. Move subject to fresh air. Consult a Doctor in case of complaints. 5. EXTINGUISHING MEASURES Proper Extinguishing Media The National Fire Protection (NFPA) classifies ingredient liquids to be Class B fires. Therefore, any approved Fire Extinguisher of extinguishing agent may be used for fighting purpose, e.g. CO2, dry chemical and foam. Protective Clothing Wearing of appropriate protective equipment including self-contained breathing apparatus should be used. Special Procedures Water spray may be ineffective. If water is used, fog nozzles are preferable. Water may be used to cool closed containers to prevent pressure build-up, and possible auto ignition or explosion when exposed to extreme heat. 6. MEASURES TO EXPOSURE OF PRODUCT Personal Precautions Wearing protective clothing. Inhalation protection. Extinguish all ignition sources. Environmental Precautions Dilute with plenty of water, do not allow entry to sewers or ground water Cleaning / Collecting ProceduresDike and absorb with liquid binding material (sand, diatomite, sawdust) 7. HANDLING AND STORAGE Handling Use in well-ventilated areas; avoid breathing vapors. Keep containers closed when not in use. Avoid from freezing. Storage Storage Temperature: Max. 49°C/120°F-1°C/34°F Keep from freezing DESCO INDUSTRIES INC. • 3651 Walnut Avenue, Chino, CA 91710 • (909) 627-8178 • Fax (909) 627-7449 • Web Site: DescoIndustries.com TB-7001 Page 5 of 7 © 2011 DESCO INDUSTRIES INC. Employee Owned 8. EXPOSURE CONTROL/PERSONAL EXPOSURE Control Parameters TLV-value 50 ppm maximum for n-butanol and 25 ppm for Ethylene Glycol Monobutyl Ether Other Regulations None Measures For Technical ControlPreferences of technical measure to prevent or control contact with the product. Isolating process and personnel, mechanical ventilation (dilution and local exhaust) and the regulation of process conditions. In case of non- prevention or non-control, a proper protective wearing should be used. Respiratory Protection Not required. Wear MSHA/NIOSH approved respirator where exposure limits are exceeded. Hand Protection Impervious/Neoprene Gloves Eye Protection Chemical Splash Goggles (ANSI Z-87.1) Work/Hygienic Practices Wash hands before eating, smoking, or using washroom facilities 9. PHYSICAL AND CHEMICAL PROPERTIES Form Fluid Color Grey, Opaque Smell Mild pH 8.5 Boiling Point at °C >100-101°C (212-214°F) Freezing Point at °C 0.0°C (32.0 °F) Flash Point at °C 65 °C Explosive Limits LEL: 0.8 UEL: 25.0 Inflammability Limits N/A(vol.% in air) Solubility in water Complete VOC per method 24 of EPA 2.3 -2.5 lbs VOC/ gal Vapor Pressure (mmHg) 92.43 mm @ 20 °C Vapor Density (air=1) Heavier than air Density at 20°C 8.17 lbs./gal or 1.14 g/cm3 Specific Gravity (H20=1) 1.21 Inflammability Classification according to OSHA and EC-regulations “non-flammable” Ignition Temperature 240.0 °C Evaporation Rate Slower than n-butyl acetate % Volatile by Volume 13.229% 10. STABILITY AND REACTIVITY Stability/Reactivity Stable product at normal conditions Conditions to avoid Temperatures above 49°C/120°F and below 1°C/34°F, Open flames and sparks. Materials to avoid Strong Oxidizing agents and alkalies. Hazardous Decomposition Oxides of carbon and nitrogen. If involved in fire (from other sources) could conceivably result in release of Carbon Dioxide and Carbon Monoxide fumes. 11. TOXICOLOGICAL INFORMATION Ingredient-Material Description PEL TLV (twa) mg/m3 ppm (rat) oral LD50 (mg/kg) LC50 (ppm) (rbt) (rat) dermal inhal Ethylene Glycol Monobutyl Ether * Butanol* Mineral Spirits 2-(2-Butoxyethoxy)ethanol 2-ethyl-1-Hexanol Ammonium Hydroxide 470.0 220.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 6560.0 4120.0 0.0 3730 1970 0.0 350.0 0.0 0.0 50.0 0.0 50.0 0.0 100.00 0.0 0.0 0.0 0.0 0.0 0.0 35.0 25.0 50.0 100.0 0.0 0.0 50.0 *Listed Chemical Subject To Reporting Requirement of SARA Section 313 of Title III • Acute toxicity • Primary irritant effect: • On the skin: No irritant effect • On the eye: No irritant effect • Sensatization: No sensitizing effects known • Additional toxicological information: The product in not classified according to the calculation method of the General EU Classification guideline for Preparations as issued in the latest version. When used and handled according to specifications, the product does not have any harmful effects to our experience and the information provided to us. DESCO INDUSTRIES INC. • 3651 Walnut Avenue, Chino, CA 91710 • (909) 627-8178 • Fax (909) 627-7449 • Web Site: DescoIndustries.com TB-7001 Page 6 of 7 © 2011 DESCO INDUSTRIES INC. Employee Owned 12. ECOLOGICAL INFORMATION General Notes: Water hazard class 1 (German Regulations) (self-assessment): slightly hazardous for water. Do not allow undiluted product or large quantities of it to reach ground water, water course or sewage system. Mobility The product is aqueous and will be separated in aqueous conditions Degradability N/A Bioaccumulation Not likely Ecotoxicity None known Reference to BimSchV N/A 13. DISPOSAL CONSIDERATIONS Product Dike and collect material into plastic container. Water rinse and drain, flush small amounts. Use sanitary landfill disposal. Follow state and local regulations (RCRA; Subtitle D). Hazardous Waste Number Nonregulated 14. TRANSPORT INFORMATION This product is not classified for transport under ADR/IMDG regulations. 15. REGULATORY INFORMATION Labeling according To EU guideline: Observe the general safety regulations when handeling chemicals. The product is not subject to identification regulations under EU Directives and the Ordinance on Hazardous Materials (Genman GefStoffV). National Regualtions: Waterhazard class: Water hazard class 1 (Self-assessment): slightly hazard for water Physical/Chemical Indication Non-flammable Safety Phrase (S2): keep away from children, (S7): keep containers well closed, (S24/25): avoid contact with skin and eyes, (S45): in case of accident or if you feel unwell, seek medical advice immediately, show label where possible, (S53): avoid exposure obtain special instruction before use, (S62): if swallowed, do not induce vomiting; seek medical advice immediately and show this container or label. EU Classification This product does not have to be classified according to the EU Regulations. (67/548/EEC-88/379/EEC) EINECS Status All components are included in the EINECS Inventories except cas #104-76-7 TSCA All ingredients of this product are listed or are excluded from the listing on the U.S. Toxic Substance Control Act (TSCA) Chemical Substance inventory. 16. OTHER INFORMATION Further Information None Known Disclaimer The information given in this publication has been worked up to the best of the knowledge of Desco Industries Inc, as well as taking into consideration the applicable laws and regulations. We cannot anticipate all conditions under which this information and our products or the products of the manufacturers in combination with our products may be used. We accept no responsibility for the results obtained by the application information or the safety and suitability of our product or product combination with other products. Users are advised to make their own tests to determine the safety and suitability of each such product or product combination for their own purposes. Unless otherwise agreed in writing, we sell the products without warranty, and buyers end users assume responsibility and liability for loss or damage arising from the handling and use of our products, whether used alone or in combination with other products. DESCO INDUSTRIES INC. • 3651 Walnut Avenue, Chino, CA 91710 • (909) 627-8178 • Fax (909) 627-7449 • Web Site: DescoIndustries.com TB-7001 Page 7 of 7 © 2011 DESCO INDUSTRIES INC. Employee Owned