Green Power Solutions srl Via Venezia, 34D 10088 - Volpiano (TO) - Italy Phone: +39-011-988 2251 Fax: +39-011-988 1358 Web: www.gpsemi.it E-mail: [email protected] GEM_088, _093, _104, _107 FAMILY Green Power Easy Module ® ► Electrically insulated metal frame ► 3000 VRMS insulation voltage ► Line voltage range up to 800 VRMS ► High reliability ► Modularity ► Broad choice of circuit configurations ► Fully customizable ► Broad range of accessories ► Cost effective solution ► Suitable for heavy duty applications Description This new family of high power modules brings to the high power applications the same compactness, ease of use and scalability of the lower power semiconductor modules. In addition to these typical features (i.e. standard dimensions, electrical insulation, various circuit types, etc.) the new Green Power Easy Module (GEM) family includes many features aimed to simplify their adoption allowing the end users to focus on their core business. These features include: • embedded air cooling system (heatsink and fan) • optimised snubber circuits • pulse transformer modules • ducted heat flow. The GEM family can be used for most of the converter cicuits like single and three phase bridges, ACswitches, motor brakes, double wye rectifiers, current source inverters, etc.. Their application range covers all low and high line voltage applications (up to 800 VRMS) such as: electroplating, motor drive, induction heating, welding, temperature co\ntrol, electrolysis, UPS, etc. Maximum Ratings Part number GEM_088 GEM_093 GEM_104 GEM_107 Conditions Units Parameters------------------ IT(AV) 883 932 1047 1072 IT(RMS) 1386 1463 1644 1683 ITSM 43 45 50 60 ITSM 45.4 47.5 52.8 63.3 I²t 9245 10125 12500 18000 I²t 8413 9214 11375 16380 VDRM/VRRM 2800 2200 1600 2200 Tjmax 125 125 125 125 Document GEM_088, _093, _104, _107 FAMILYT003 180° cond, half sine Ta = 40 °C 180° cond, half sine Ta = 40 °C 50 Hz, Tj = Tjmax VR = 0 V 60 Hz, Tj = Tjmax VR = 0 V 50 Hz, Tj = Tjmax VR = 0 V 60 Hz, Tj = Tjmax VR = 0 V Tj = Tjmax A A kA kA kA²s kA²s V °C GEM_088, _093, _104, _107 FAMILY VL(RMS) VDRM VRRM max repetitive reverse and off-state blocking voltage IDRM IRRM [V] [mA] [V] 12 1200 200 400 16 1600 200 500 GEM_093 22 2200 200 700 GEM_107 22 2200 200 700 GEM_088 28 2800 200 800 Part Number GEM_104 V code @ Tjmax maximum suggested RMS line voltage On-State Characteristics Parameters VT(TO) GEM_088 GEM_093 GEM_104 GEM_107 Conditions Units Threshold voltage 1.04 1 0.94 0.90 Tj = Tjmax V rT On-state slope resistance 0.127 0.107 0.066 0.090 Tj = Tjmax mΩ IH Holding current, max 170 170 170 300 Tj = 25°C mA IL Latching current, typ 1500 1500 1500 1000 Tj = 25°C mA Max power losses 2330 2330 2330 2446 TA = 40°C W Conditions Units PMAX Triggering Characteristics Parameters GEM_088 GEM_093 GEM_104 GEM_107 VGT Gate trigger voltage 3 3 3 3.5 Tj = 25°C, V D = 5V V IGT Gate trigger current 250 250 250 350 Tj = 25°C, V D = 5V mA 100 100 100 150 Pulse width 1 ms W 5 5 5 2 W 10 10 10 10 A 12 12 12 30 V 10 10 10 5 V PGM PG(AV) IFGM VFGM VRGM Peak gate power dissipation Average gate power dissipation Peak gate current Peak gate voltage (forward) Peak gate voltage (reverse) Switching Characteristics Parameters di/dt dV/dt tq Critical rate of rise of on-state current Critical rate of rise of off-state voltage Turn-off time, typ GEM_088 GEM_093 GEM_104 GEM_107 Conditions Units 200 200 200 200 Tj = Tjmax A/µs 1000 1000 1000 1000 Tj = Tjmax V/µs 500 Tj=Tjmax, IT=1000A di/dt=-20A/µs VR=50V dV/dt=20V/µs µs 500 Document GEM_088, _093, _104, _107 FAMILYT003 500 500 GEM_088, _093, _104, _107 FAMILY 1.0 0 24h Maximum IEC class 1 currents for typical circuit type Circuit Type GEM_088 GEM_093 GEM_104 GEM_107 AC switch 1973 2082 2339 2395 Center tap 1766 1864 2094 2144 Two pulse bridge 1766 1864 2094 2144 Six pulse bridge 2555 2700 3060 3100 Double star with I.P. transf. 5120 5410 6120 6220 Conditions TA = 40 °C delay angle = 0° TA = 40 °C delay angle = 0° TA = 40 °C delay angle = 0° TA = 40 °C delay angle = 0° TA = 40 °C delay angle = 0° 1.5;1 min Units A A A A A 1.0 0 24h Maximum IEC class 2 currents for typical circuit type Circuit Type GEM_088 GEM_093 GEM_104 GEM_107 AC switch 1610 1698 1909 1987 Center tap 1450 1530 1720 1790 Two pulse bridge 1450 1530 1720 1790 Six pulse bridge 2090 2220 2510 2590 Double star with I.P. transf. 4190 4430 5050 5185 Conditions TA = 40 °C delay angle = 0° TA = 40 °C delay angle = 0° TA = 40 °C delay angle = 0° TA = 40 °C delay angle = 0° TA = 40 °C delay angle = 0° Units A A A A A Thermal and mechanical characteristics Parameters Max operating junction Tjmax temperature Tstg Storage temperature Thermal resistance RthJA (junction to ambient) F m Mounting torque GEM to panel (+/- 10%) Mounting torque busbar to GEM (+/- 10%) Mass, typ GEM_088 GEM_093 GEM_104 GEM_107 Conditions Units 125 125 125 125 °C -40 +70 -40 +70 -40 +70 -40 +70 °C 0.073 0.073 0.073 0.070 7 7 7 7 14 14 14 14 M8 mounting screw N·m 30 30 30 30 module complete with cooling fan kg Air velocity = 5 m/s M6 mounting screw 290 Overall dimensions 500 Document GEM_088, _093, _104, _107 FAMILYT003 230 170 (*) (*) without fuses °C/W N·m mm GEM_088, _093, _104, _107 FAMILY PART-NUMBERING SYSTEM GEM T 104 1 2 - 12 3 - V F 0 L P C 0 2 D 4 5 6 7 8 9 10 11 12 1 Circuit configuration 2 GEM average current / 10 3 GEM blocking voltage / 100 4 0 = No fan - V = With 230 VRMS fan - W = With 115 VRMS fan 5 0 = No fuse - F = with fuse for non-regenerative bridges - R = with fuse for regenerative bridges 6 0 = No standard busbar available for this module; please contact factory in case of specific need 7 0 = No anti-parallel busbar - L = Anti-parallel busbar 8 0 = No pulse transformer - P = With pulse transformer * 9 0 = No fan loss detection module - C = With fan loss detection module 10 0 = No SCR fault detection module - S = SCR fault detection module (for AC-switch circuits) 11 0 = No snubber - 1 = One snubber - 2 = Two snubbers 12 0 = No fan-on-demand thermo-switch - D = Fan-on-demand thermo-switch (trip point 50 °C) * Pulse transformer GT001 (dual) or GT002 (single) depending on the circuit configuration. For pulse transformer characteristics see their specific datasheets. Document GEM_088, _093, _104, _107 FAMILYT003 GEM_088, _093, _104, _107 FAMILY K1 G1 K1 G1 1 2 K2 G2 GEMT… TH TH GEMH… 1 2 TH TH 3 K2 G1 K1 1 2 G2 2 3 G1 K1 K2 1 GEMU… TH TH TH TH 3 K1 G1 1 2 3 3 G2 GEML… GEMK… 1 TH TH 2 K2 G2 GEMV… TH TH 3 K1 G1 1 GEMN… TH TH 2 3 In the interest of product improvement Green Power Solutions reserves the right to change any specification given in this data sheet without notice. Document GEM_088, _093, _104, _107 FAMILYT003 GEM_088, _093, _104, _107 FAMILY Overload capability at different overload time - Tamb = 40 °C GEM_088 - Two Pulse Bridge 5000 30 s 4500 I overload [A] 4000 60 s 3500 3000 90 s 2500 2000 1500 1000 0 400 800 1200 1600 2000 Iout [A] GEM_088 - Six Pulse Bridge 6800 30 s 6300 I overload [A] 5800 5300 60 s 4800 4300 3800 90 s 3300 2800 2300 1800 0 400 800 1200 1600 2000 2400 2800 Iout [A] GEM_088 - Double Star 13500 30 s 12500 I overload [A] 11500 10500 60 s 9500 8500 7500 90 s 6500 5500 4500 3500 0 1000 2000 3000 4000 5000 6000 70 80 Iout [A] Max output vs Tamb 7000 6000 GEM_088 - Double star Iout [A] 5000 4000 GEM_088 - Six Pulse Bridge 3000 2000 1000 GEM_088 - Two Pulse Bridge 0 20 30 40 50 Tamb [°C] Document GEM_088, _093, _104, _107 FAMILYT003 60 GEM_088, _093, _104, _107 FAMILY Overload capability at different overload time - Tamb = 40 °C GEM_093 - Two Pulse Bridge 5000 30 s 4500 I overload [A] 4000 60 s 3500 3000 90 s 2500 2000 1500 0 400 800 1200 1600 2000 Iout [A] GEM_093 - Six Pulse Bridge 7000 30 s 6500 I overload [A] 6000 60 s 5500 5000 4500 4000 90 s 3500 3000 2500 2000 0 400 800 1200 1600 2000 2400 2800 Iout [A] GEM_093 - Double Star 16000 30 s I overload [A] 14000 12000 60 s 10000 90 s 8000 6000 4000 0 1000 2000 3000 4000 5000 Iout [A] Max output vs Tamb 7000 6000 GEM_093 - Double star Iout [A] 5000 4000 GEM_093 - Six Pulse Bridge 3000 2000 1000 GEM_093 - Two Pulse Bridge 0 20 30 40 50 Tamb [°C] Document GEM_088, _093, _104, _107 FAMILYT003 60 70 80 GEM_088, _093, _104, _107 FAMILY Overload capability at different overload time - Tamb = 40 °C GEM_104 - Two Pulse Bridge 6000 30 s 5500 I overload [A] 5000 4500 60 s 4000 3500 90 s 3000 2500 2000 1500 0 400 800 1200 1600 2000 2400 Iout [A] GEM_104 - Six Pulse Bridge 9000 30 s I overload [A] 8000 7000 60 s 6000 5000 90 s 4000 3000 2000 0 400 800 1200 1600 2000 2400 2800 3200 Iout [A] GEM_104 - Double Star 18000 30 s I overload [A] 16000 14000 60 s 12000 10000 90 s 8000 6000 4000 0 1000 2000 3000 4000 5000 6000 Iout [A] Max output vs Tamb 8000 7000 GEM_104 - Double star Iout [A] 6000 5000 4000 GEM_104 - Six Pulse Bridge 3000 2000 1000 GEM_104 - Two Pulse Bridge 0 20 30 40 50 Tamb [°C] Document GEM_088, _093, _104, _107 FAMILYT003 60 70 80 GEM_088, _093, _104, _107 FAMILY Overload capability at different overload time - Tamb = 40 °C GEM_107 - Two Pulse Bridge 6500 6000 30 s 5500 I overload [A] 5000 60 s 4500 4000 3500 90 s 3000 2500 2000 1500 0 400 800 1200 1600 2000 2400 Iout [A] GEM_107 - Six Pulse Bridge 9000 30 s I overload [A] 8000 7000 60 s 6000 5000 90 s 4000 3000 2000 0 500 1000 1500 2000 2500 3000 3500 Iout [A] GEM_107 - Double Star 18000 30 s I overload [A] 16000 14000 60 s 12000 10000 90 s 8000 6000 4000 0 1000 2000 3000 4000 5000 6000 Iout [A] Max output vs Tamb 8000 7000 GEM_107 - Double star Iout [A] 6000 5000 4000 GEM_107 - Six Pulse Bridge 3000 2000 GEM_107 - Two Pulse Bridge 1000 0 20 30 40 50 Tamb [°C] Document GEM_088, _093, _104, _107 FAMILYT003 60 70 80