ABSTRACT Qualification Test GT 1101 AS85049 Cadmium-Free Finishes 1 No.: Date: Sheet Rev. GT 1101 (Abstract) May 7, 2013 1 of 3 A Overview Revision C of specification SAE AS85049C added three new cadmium-free plating finishes: 1. Nickel-fluorocarbon polymer (1000 hour salt spray, RoHS compliant, -65 to +175o C) 2. Black zinc-nickel (1000 hour salt spray, RoHS compliant, -65 to +175o C) 3. Pure, dense aluminum “Alumiplate” (1000 hour salt spray, RoHS compliant, -65 to +175o C) Glenair has completed formal qualification testing and is now approved to supply these finishes on all applicable AS85049 specification sheets. This test abstract summarizes Glenair Qualification Test Report GT 1101 (129 pages, available on request). 1.1 Testing Locations Testing was performed at Glenair, Glendale, CA and at Navair, Patuxent River, MD. Testing Agency Glenair Location Glendale, CA Navair Qualification Patuxent River, Products Lab MD Date Document Reference Test (Various) Visual/Dimensional Inspection 11-08346 MC-20098 March 26, 2013 Shell Conductivity, Durability, Salt Spray, Plating adhesion, Coupling Thread Strength 04410202.AA 1.2 Results All samples passed the test requirements. 1.3 Conclusion Glenair is now authorized to supply AS85049 accessories with cadmium-free finishes nickel fluorocarbon polymer, zinc-nickel and pure, dense aluminum (“Alumiplate”). Table 1 lists the newly approved AS85049 finish codes. 2 Cadmium-Free Finish Listing Navair Qualification Products Laboratory Initial Qualification Test Summary Project No. 04410202.AA has approved Glenair for the following AS85049 finish codes: AS85049 Finish Code. X XC XS Y YC YL YP YS Z ZC ZL ZP TABLE 1 AS85049C NEW FINISH CODES Accessory Type Description Nickel Fluorocarbon Polymer Nickel Fluorocarbon Polymer Nickel Fluorocarbon Polymer Pure Aluminum Pure Aluminum Pure Aluminum (Selective) Pure Aluminum (Selective) Pure Aluminum Black Zinc-Nickel Black Zinc-Nickel Black Zinc-Nickel, Selective Black Zinc-Nickel, Selective Aluminum Composite Stainless Steel Aluminum Composite Composite Aluminum Stainless Steel Aluminum Composite Composite Aluminum DISTRIBUTION STATEMENT: General release, unlimited distribution © 2013 Glenair, Inc. All Rights Reserved. Glenair Plating Code MT XMT ZMT AL XAL XAP ALP ZAL ZR XZN XZP ZS ABSTRACT Qualification Test GT 1101 AS85049 Cadmium-Free Finishes ZS 3 Black Zinc-Nickel Stainless Steel Test Samples TABLE 2 TEST SAMPLES Part Number M85049/11-21X M85049/11-21Y M85049/11-21Z M85049/11-21XS M85049/11-21YS M85049/11-21ZS M85049/90-17YP03 M85049/90-17ZP03 M85049/90-17XC03 M85049/90-17ZC03 M85049/90-17YL03 M85049/90-17ZL03 M85049/91-17YC Quantity 4 4 4 4 4 4 4 4 4 4 4 4 4 DISTRIBUTION STATEMENT: General release, unlimited distribution © 2013 Glenair, Inc. All Rights Reserved. No.: Date: Sheet Rev. ZZR GT 1101 (Abstract) May 7, 2013 2 of 3 A ABSTRACT Qualification Test GT 1101 AS85049 Cadmium-Free Finishes No.: Date: Sheet Rev. GT 1101 (Abstract) May 7, 2013 3 of 3 A Qualification Test Requirement/Sequence 4 TABLE 3 TEST REQUIREMENT / SEQUENCE Requirement Test Method Test Group 1 Test Group 2 Examination of Product 1/ 3.1, 3.3, 3.4, 3.6, 3.7 and: plating is uniform in appearance and non-reflective when visually examined with the unaided eye 4.6.1 X X Shell Conductivity 3.5.2 (2.5 millivolts max) 4.6.3 except the measurement point shall be at the rear of the accessory to the dummy receptacle connector mounting flange X X Plating Adhesion 3.5.16 4.6.18 X Temperature Cycling 3.5.14 4.6.16 X Durability Accessory threads shall show no defects or damage detrimental to its function when visually examined with the unaided eye 50 mated / unmated cycles. Cycle rate not to exceed 3 per minute X Shell Conductivity 3.5.2 (2.5 millivolts max) 4.6.3 except the measurement point shall be at the rear of the accessory to the dummy receptacle connector mounting flange X Salt Spray 3.5.3 4.6.4 X Shell Conductivity 3.5.2 (2.5 millivolts max) 4.6.3 except the measurement point shall be at the rear of the accessory to the dummy receptacle connector mounting flange X Coupling Thread Strength Post Examination of Product 3.5.9 4.6.10 3.1, 3.3, 3.4, 3.6, 3.7 4.6.1 1/ 5 Test Description X X X X Initial examination conducted by Glenair. All other testing conducted by Navair. Qualification by Similarity Testing was performed on M85049/11, /90 and /91 samples. Qualification by similarity was granted for the following specification sheets: /3, /4, /5, /6, /7, /8, /9, /10, /14, /15, /16, /17, /18, /19, /20, /21, /23, /24, /25, /26, /27, /29, /30, /31, /33, /34, /36, /37, /42, /43, /45, /46, /53, /54, /55, /56, /57, /58, /59, /60, /61, /62, /63, /69, /76, /77, /78, //79, /82, /83, /84, /85, /86, /88, /92, /109, /111, /112, /114, /115, /117, /118, /120, /121, /123, /124, /126 DISTRIBUTION STATEMENT: General release, unlimited distribution © 2013 Glenair, Inc. All Rights Reserved.