Product Specification Series 80 "Mighty Mouse" Connectors

ProductSpec
INCH - POUND
SPECIFICATION 809-009
16 OCTOBER 2006
SUPERCEDING
12 MARCH 2004
Product Specification
Series
80
ProDUCT
SPECIFICATIoN
SErIES 80
"Mighty
Mouse"
Connectors
“MIGHTY MoUSE” CoNNECTorS
CONNECTORS, ELECTRICAL, CIRCULAR, MINIATURE, ENVIRONMENTAL,
RECEPTACLES AND PLUGS, GENERAL SPECIFICATION FOR
DISTRIBUTION STATEMENT: General release, unlimited distribution
© 2006 Glenair, Inc. All Rights Reserved.
16
QwikConnectn · November 2006
PRODUCT SPECIFICATION 809-009
16 OCTOBER 2006
TABLE oF CoNTENTS
Scope .......................................................................................................................................... 18
.
Materials and Finishes ............................................................................................ 18
.
Mechanical requirements ..................................................................................... 22
Table 2 Materials and Finishes ......................................................................................... 18
Table 3 Finishes for Connector Shells and Nuts .............................................................. 19
.
Electrical Performance requirements ............................................................. 19
3.2.1. Insulation resistance ......................................................................................................... 19
3.2.2 Dielectric withstanding voltage ......................................................................................... 19
3.2.3 Contact resistance ............................................................................................................ 20
3.2.4 Low-signal level contact resistance .................................................................................. 20
3.2.5 Current rating .................................................................................................................... 20
3.2.6 Shell-to-shell conductivity ................................................................................................. 20
3.2.7 EMI shielding effectiveness .............................................................................................. 21
3.2.8 Transfer impedance .......................................................................................................... 21
3.2.9 Magnetic permeability ....................................................................................................... 21
3.2.10 Insertion loss, filter connectors ......................................................................................... 22
3.2.11 Capacitance, filter connectors........................................................................................... 22
3.3.1
3.3.2
3.3.3
3.3.4
3.3.5
3.3.6
3.3.7
3.3.8
Weights ............................................................................................................................. 22
Durability ........................................................................................................................... 22
Contact engaging and separating force ............................................................................ 23
Contact retention............................................................................................................... 23
Crimp joint strength ........................................................................................................... 23
Torque ............................................................................................................................... 24
Insert retention .................................................................................................................. 24
Unmating force Series 804 push-pull................................................................................ 24
.
Environmental requirements .............................................................................. 25
3.4.1
3.4.2
3.4.3
3.4.4
3.4.5
3.4.6
3.4.7
3.4.8
3.4.9
3.4.10
3.4.11
3.4.12
3.4.13
3.4.14
3.4.15
3.4.16
3.4.17
3.4.18
Operating temperature ...................................................................................................... 25
Corrosion resistance (salt fog) .......................................................................................... 25
Sand and dust ................................................................................................................... 25
Thermal shock................................................................................................................... 25
Altitude immersion............................................................................................................. 25
Altitude- Low Temperature................................................................................................ 25
Immersion ......................................................................................................................... 25
Air leakage ........................................................................................................................ 26
Outgassing ........................................................................................................................ 26
Vibration ............................................................................................................................ 27
Shock ................................................................................................................................ 27
Acceleration ...................................................................................................................... 27
Gunfire Vibration ............................................................................................................... 27
Fungus .............................................................................................................................. 27
Contamination by fluids..................................................................................................... 27
Humidity ............................................................................................................................ 27
Hydrostatic Pressure Rating ............................................................................................. 27
Open Face Pressure Rating ............................................................................................. 27
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Page 2
17
PRODUCT SPECIFICATION 809-009
16 OCTOBER 2006
ProductSpec
1
SCOPE
1.1
Scope. This specification covers performance requirements for Glenair Series 80 “Mighty Mouse”
miniature circular connectors for aerospace and harsh environment applications.
1.2
Description. Series 80 connectors with size 23 contacts, environmental sealing, crimp, solder cup
or printed circuit board termination, aluminum and corrosion resistant steel shells and coupling
nuts, crimp rear-release or non-removable contacts, hermetic versions, threaded,push-pull and
bayonet coupling mechanisms, and filtered versions.
2
ORDER OF PRECEDENCE
2.1
3
Order of precedence. In the event of a conflict between the requirements of this specification and
the references cited herein, this document takes precedence. The requirements set forth in
customer specifications and Glenair detail drawings shall take precedence over this document.
REQUIREMENTS
3.1
Materials and finishes. Materials and finishes shall be in accordance with Table 1 Materials and
Table 2 Finishes, unless otherwise specified in detail drawings. Materials and finishes shall be
selected to insure the connector is capable of meeting the performance requirements of this
specification.
Aluminum Shell, Barrel, and
Coupling Nut
Stainless Steel Shell, Barrel
Coupling and Jam Nut
Front and Rear Insulators
Contact Retention Clip
Grommet, Peripheral Seal
and Interfacial Seal
Hermetic Insert
Pin Contact
Pin Contact, Hermetic
Socket Contact
Socket Contact Hood
Adhesives
Potting Compound, PCB
and Solder Cup Versions
Filter Element
Table 1
Materials and Finishes
Aluminum alloy 6061per ASTM B211
Stainless steel per AMS-QQ-S-763
Glass-filled liquid crystal polymer (LCP) in accordance with MIL-M24519, Type GLP-30F
Beryllium copper, heat-treated, unplated
Blended fluorosilicone/silicone elastomer, 30% silicone per ZZ-R765, 70% fluorosilicone per MIL-R-25988
Vitreous glass
Beryllium copper alloy per ASTM B197, 50 microinches gold
plated per ASTM B488 Type 3 Code C Class 1,27 over nickel
plate per QQ-N-290 Class 2, 50-100 microinches
Nickel-iron alloy per ASTM F30 (Alloy 52),50 microinches gold
plated per ASTM B488 Type 3 Code C Class 1,27 over nickel
plate per QQ-N-290 Class 2, 50-100 microinches
Beryllium copper alloy per ASTM B197, 50 microinches gold
plated per ASTM B488 Type 3 Code C Class 1,27 over nickel
plate per QQ-N-290 Class 2, 50-100 microinches.
Stainless steel, passivated per AMS-QQ-P-35
Silicone and epoxy
Environmental and Hermetic Connectors: Stycast 2651/Catalyst 9
epoxy encapsulant
Filter Connectors: Stycast 2850FT/Catalyst 11 thermally
conductive epoxy encapsulant.
Multilayer Ceramic Planar Array, ferrite inductors
Page 3
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PRODUCT SPECIFICATION 809-009
16 OCTOBER 2006
Table 2
Finishes for Connector Shell and Nut
Plating
Code
Aluminum Shell, Barrel,
Coupling Nut and Jam
Nut
Electroless Nickel
NF
Olive Drab Cadmium over AMS-QQ-P-416, over AMS-CElectroless Nickel
26074
AMS-C-26074
Olive Drab
Zinc-Nickel
Zinc alloy per ASTM B841-91,
Class 1 Type E Grade 3 over
Electroless nickel per ASTM
B733-90 SC2, Type 1 Class 5
(500 Hour Salt Fog)
Zinc Nickel, Black
Zinc alloy per ASTM B841-91,
Class 1 Type E Grade 3 over
Electroless nickel per ASTM
B733-90 SC2, Type 1 Class 5
(500 Hour Salt Fog)
Black Anodize
MIL-A-8625, Type II Class 2
Z1
Passivate
AMS-QQ-P-35
ZB
Olive Drab Cadmium
AMS-QQ-P-416
ZC
Black Chromate over Zinc
ASTM B841-91
Cobalt
ZM
Electroless Nickel
ZN
C
3.2
Specification
M
ZNU
Stainless Steel Shell,
Barrel, Coupling Nut
and Jam Nut
Finish
AMS-C-26074
Electrical performance requirements.
3.2.1
Insulation resistance.
3.2.1.1
Insulation resistance at ambient temperature. 5,000 megohms minimum between any pair of
contacts and any contact and the shell when tested in accordance with EIA-364-21.
3.2.1.2
Insulation resistance at elevated temperature. 200 megohms minimum between any pair of
contacts and any contact and the shell, when tested in accordance with EIA-364-21.
Temperature shall be the maximum operating temperature stated in paragraph 3.4.1
3.2.2
Dielectric withstanding voltage.
3.2.2.1
Dielectric withstanding voltage (sea level). 500 volts ac, rms 60 Hz. Connectors shall show no
evidence of breakdown or flashover when subjected to the DWV test of EIA-364-20.
3.2.2.2
Dielectric withstanding voltage (70,000 feet). 100 volts ac, rms 60 Hz. Connectors shall show
no evidence of breakdown or flashover when subjected to the DWV test of EIA-364-20.
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PRODUCT SPECIFICATION 809-009
16 OCTOBER 2006
ProductSpec
3.2.3
Contact resistance. The voltage drop of a mated pair of contacts attached to wires shall not
exceed the values shown in Table 3 when tested in accordance with EIA-364-06, using
M22759/11 silver-plated copper wire (six inches between probes of voltmeter).
Table 3
Contact Resistance
Contact
Material
Copper
Alloy
3.2.4
Wire Size
12
14
16
20
22
24
26
28
Test Current
amperes
23
17
13
7.5
5
3
2
1.5
Maximum Voltage Drop
(millivolts) 25° C
42
40
49
55
73
45
52
54
Low-signal level contact resistance (dry circuit). Contact resistance shall not exceed the values in
table 4 when tested in accordance with EIA-364-23.
Table 4
Low-Level Signal Contact Resistance
Maximum Contact Resistance (milliohms)
Wire Size
Initial Condition
After Conditioning
16
5
6
20
9
11
22
15
17
24
20
23
26
31
38
28
50
60
3.2.5
3.2.5.1
Current rating.
Current rating at ambient temperature, unconfined.
Table 5
Maximum Contact Current Rating
Contact
Size
Amperes
12
23
16
13
20HD
7.5
23
5
3.2.6
Shell-to-shell conductivity. The maximum voltage drop across a mated pair of connectors shall
not exceed the values shown in Table 6 when tested in accordance with EIA-364-83, for
connectors with electroless nickel plating or olive drab cadmium plating.
Page 5
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PRODUCT SPECIFICATION 809-009
16 OCTOBER 2006
Series
800
801
802
803
804
805
3.2.7
Table 6
Shell-To-Shell Conductivity
Maximum Millivolt Drop
After Conditioning
Initial Condition
(Salt Spray)
10
20
10
20
10
20
100
200
2
4
2
4
EMI shielding effectiveness. The EMI shielding effectiveness of mated connectors with
electroless nickel plating shall not be less than the values specified in Table 7, when tested in
accordance with MIL-DTL-38999 para. 4.5.27.
Frequency
100 MHz
200 MHz
300 MHz
400 MHz
800 MHz
1GHz
3GHz
6GHz
10GHz
Table 7
EMI Shielding Effectiveness
Leakage Attenuation, dB Minimum
Connector Series
800
801
802
803
804
75
75
75
60
80
70
70
70
55
76
65
65
65
55
73
63
63
63
50
68
58
58
58
45
64
55
55
55
40
60
50
50
50
--55
45
45
45
--45
40
40
40
--40
805
90
88
88
87
85
80
75
65
60
3.2.8
Transfer impedance. Mated connectors shall be capable of meeting the requirements of FCC
docket 20780 Part 15 Subpart J governing emission limits for Class A (office) electronic
equipment.
3.2.9
Magnetic permeability. 2.0P maximum.
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21
PRODUCT SPECIFICATION 809-009
16 OCTOBER 2006
ProductSpec
3.2.10 Insertion loss, filter connectors. When tested in accordance with MIL-STD-220, at 25° C. with no
load, the insertion loss shall meet the requirements of Table 8.
Table 8
Insertion Loss, Filter Connectors
Insertion Loss, dB Min, 25°C., C Filter
Frequency
Filter Class
A
B
C
D
E
F
1 MHz
6
5
3
10 MHz
24
23
16
8
4
100 MHz
41
39
35
28
21
10
500-1000
50
49
46
41
34
23
MHz
Insertion Loss, dB Min., 25°C., Pi Filter
Frequency
Filter Class
A
B
C
D
E
F
1 MHz
10
8
5
1
10 MHz
40
35
25
14
8
2
100 MHz
62
60
57
50
40
15
500-1000
66
62
60
58
52
32
MHz
G
5
17
G
0.8
13
22
3.2.11 Capacitance, filter connectors. Capacitance shall meet the requirements of Table 6 when tested
at 25°C., 1kHz, 1.0 VAC RMS.
Table 9
Capacitance, Filter Connectors
Filter Class
Capacitance, C Filter
(pF)
Capacitance, Pi ilter
(pF)
A
19000-28000
38000-56000
B
16000-22500
32000 – 45000
C
9000-16500
18000 – 33000
D
4000-6000
8000 – 12000
E
1650-2500
3300 – 5000
F
400-650
800 – 1300
G
200-300
400 - 600
3.3
Mechanical requirements.
3.3.1
Weights. Connector Weights are published in the Series 80 Catalog
3.3.2
Durability.
3.3.2.1
Durability for Series 800, 801, 802, 804. Connectors shall withstand 2000 cycles of mating
without mechanical or electrical degradation.
Page 7
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PRODUCT SPECIFICATION 809-009
16 OCTOBER 2006
3.3.2.2
3.3.3
Durability for Series 803. Connectors shall withstand 250 cycles of mating.
Contact engaging and separation force. Contacts shall meet the force requirements of SAE
AMS39029 Table IX, when tested in accordance with EIA-364-37.
3.3.3.1 Contact engaging and separation force (initial)
3.3.4
Contact retention. Contacts shall withstand the axial force specified in Table 10 without
exceeding the .012 inch (0.30 mm) displacement when tested in accordance with EIA-364-29
method B.
Table 10
Contact Retention
3.3.5
Contact Size
Load ± 10% in Pounds
12
25
16
25
20HD
15
23
6
Crimp joint strength. Contacts shall meet the wire pull forces in table 11 when crimped to silverplated copper wire in accordance with MIL-W-22759/11.
Table 11
Crimp Joint Strength
Wire Size
Pull Force in
Pounds
12
110
14
70
16
50
20
20
22
12
24
8
26
5
28
3
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23
ProductSpec
PRODUCT SPECIFICATION 809-009
16 OCTOBER 2006
3.3.6
Torque.
Table 12
Recommended Torque
Shell
Size
5
6
7
8
9
10
12
14
15
3.3.7
Coupling Torque
In-Lbs.
NM
Min. Max. Min. Max.
35
45
4.0
5.1
40
50
4.5
5.7
40
50
4.5
5.7
40
50
4.5
5.7
45
55
5.1
6.2
50
60
5.7
6.8
50
60
5.7
6.8
55
65
6.2
7.3
55
65
6.2
7.3
Jam Nut Tightening
In-Lbs.
NM
Min. Max. Min. Max.
30
40
3.4
4.5
35
45
4.0
5.1
35
45
4.0
5.1
35
45
4.0
5.1
35
45
4.0
5.1
45
55
5.1
6.2
45
55
5.1
6.2
45
55
5.1
6.2
45
55
5.1
6.2
Backshell Tightening
In-Lbs.
NM
Min. Max. Min. Max.
25
35
2.8
4.0
30
40
3.4
4.5
35
45
4.0
5.1
35
45
4.0
5.1
35
45
4.0
5.1
40
50
4.5
5.7
40
50
4.5
5.7
40
50
4.5
5.7
40
50
4.5
5.7
Insert retention. Unmated connectors shall retain their inserts in their proper location in the shell
and there shall be no cracking or loosening when an axial force is applied to the mating face of
the insert per the values shown in Table 13, when tested in accordance with EIA-364-35.
Table 13
Insert Retention
Shell Size
Minimum force in
Pounds
5
25
6
25
7
25
9
25
12
30
14
45
15
50
3.3.8
Unmating force, Series 804 push-pull. The force required to unmate Series 804 quickdisconnects shall be as specified in Table 14.
Table 14
Series 804 Unmate force
Average force in
Layout
Pounds
5-3
10.6
6-4
10.8
6-7
11.4
7-10
12.0
8-13
12.6
9-19
13.8
10-26
15.2
12-37
17.4
14-55
21.0
15-85
27.0
24
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PRODUCT SPECIFICATION 809-009
16 OCTOBER 2006
3.4
Environmental requirements.
3.4.1
Operating temperature.
3.4.1.1
Operating temperature, environmental and hermetic Connectors: Connectors shall be capable
of performing satisfactorily when operated at a temperature range of -65° C. to +150° C..
3.4.1.2
Operating temperature, filter connectors: Connectors shall be capable of performing
satisfactorily when operated at a temperature range of -55° C. to +125° C.
3.4.2
Corrosion resistance (salt fog). Following exposure to the salt fog requirement of EIA-364-26,
connectors shall exhibit no corrosion sites or other defects detrimental to the function of the
connector.
Table 15
Corrosion Resistance
Shell
Material
Plating
Code
M
NF
Aluminum
ZN
ZNU
C
Stainless
Steel
Z1
Shell Finish
Electroless Nickel
Olive Drab
Cadmium-Nickel
Olive Drab
Zinc-Nickel
Zinc Nickel, Black
Black Anodize
Passivate
Test Condition
B
Length of
Exposure
(Hrs.)
48
C
500
C
500
C
B
500
48
D
1000
3.4.3
Sand and dust. Connectors shall be able to withstand the effects of blowing sand and dust test
specified in MIL-STD-810, Method 510.4.
3.4.4
Thermal shock. Connectors shall be able to withstand rapid changes in temperature from the
minimum operating temperature to the maximum recommended operating temperature.
Connectors shall be considered capable of meeting this requirement if they are successfully
subjected to 5 cycles as defined in EIA-364-32, with each cycle consisting of the following steps:
Step 1:
60 minute duration
–65° C.
Step 2:
2 minute duration
Transition from -65° to +150°C.
Step 3:
60 minute duration
150° C.
Step 4:
2 minute duration
Transition from +150° to -65°C.
3.4.5
Altitude immersion: A mated pair of connectors shall be capable of meeting 500 VAC dielectric
withstanding voltage and 1000 megohms insulation resistance requirements during and
subsequent to simulated exposure to condensation caused by three cycles of rapid descent from
40,000 feet altitude. EIA-364-03 shall define the test procedure.
3.4.6
Altitude –low temperature: Connectors shall be able to withstand concurrent exposure to -65°
low temperature and 40,000 feet altitude for a 1 hour duration, when tested in accordance with
EIA-364-105. Wired, mated connectors shall not exhibit voltage breakdown between the
connector shell and contacts with 100 VAC applied to all contacts in series.
3.4.7
Immersion.
3.4.7.1
Immersion, Series 800,801, 804 and 805.
Mated connectors shall be able to withstand 1 hour immersion in fresh water at a depth of 1
meter.
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Page 10
25
3.4.6
Altitude –low temperature: Connectors shall be able to withstand concurrent exposure to -65°
low temperature and 40,000 feet altitude for a 1 hour duration,PRODUCT
when tested
in accordance with
SPECIFICATION
809-009
EIA-364-105. Wired, mated connectors shall not exhibit voltage breakdown between
the
16 OCTOBER
2006
connector shell and contacts with 100 VAC applied to all contacts in series.
3.4.7.2 Immersion, Series 803.
3.4.7 Immersion.
Series 803 connectors are not required to meet immersion requirements.
ProductSpec
3.4.7.1
3.4.8
Immersion,
800,801,
804 and
805.
Air leakage.Series
Hermetic
connectors
shall
meet an air leakage requirement of less than 1 X 106
PRODUCT
SPECIFICATION
Mated
be abledifferential
to withstand
hour immersion
in fresh
water
a depth ofis809-009
1
cc/sec connectors
of helium atshall
a pressure
of 11 atmosphere
(30 PSI).
The
testatprocedure
16
OCTOBER
2006
PRODUCT
SPECIFICATION
809-009
meter.
defined in MIL-STD-1344 method 1008.1.
16 OCTOBER 2006
3.4.7.2 Immersion, Series 803.
Page 10
3.4.93.4.7.2
Outgassing.
The
entire
connector assembly shall be capable of meeting a maximum Total Mass
Immersion,
Series
803.
Series
803 connectors
are not required to meet immersion requirements.
Loss Series
(TML)803
of 1%
and a Total
Collected
Volatile
Material requirements.
Loss (TCVML) of 0.1% when tested in
connectors
are not
required to
meet immersion
accordance with ASTM-E595, following additional processing for outgassing control. This 6
3.4.83.4.8additional
Air leakage.
Hermetic
connectors
shallmeet
meet
an airpurchase
leakage
requirement
of less than
1 X 10
processing,
invoked
customer
order requirements,
Air leakage.
Hermeticwhen
connectors
shallby
an air leakage
requirement
of less than 1 Xcustomer
106
cc/sec
of
helium
at
a
pressure
differential
of
1
atmosphere
(30
PSI).
The
test
procedure
is
cc/sec of helium
at a pressure
differential
of shall
1 atmosphere
PSI).
The test procedure is
specification
or Glenair
modification
code,
consist (30
of the
following:
defined
in
MIL-STD-1344
method
1008.1.
defined
in MIL-STD-1344
method
Fully
assembled
connectors
shall 1008.1.
be baked out for 24 hours at a temperature of +125°C and a
vacuum of 10-6 Torr..
Outgassing.
Theentire
entireconnector
connector assembly
shall
be be
capable of meeting
a maximum
Total Mass
3.4.93.4.9Table
Outgassing.
The
assembly
shall
of meeting
a maximum
16(TML)
provides
detailed
information
regarding
the capable
outgassing
characteristics
of
theTotal
non-Mass
Loss
of
1%and
andaaTotal
Total Collected
Volatile
Material
LossLoss
(TCVML)
of 0.1%
when
tested
intested in
Loss
(TML)
of
1%
Collected
Volatile
Material
(TCVML)
of
0.1%
when
metallic
materials.
accordance
withASTM-E595,
ASTM-E595, following
processing
for outgassing
control.control.
This
accordance
with
followingadditional
additional
processing
for outgassing
This
additional processing, when invoked by customer purchase order requirements, customer
additional processing, when invoked by customer purchase order requirements, customer
specification or Glenair modification code, shall consist of the following:
Table
1624 hoursofatthe
specification
or Glenair
modification
code,
shall
following: of +125°C and a
Fully assembled
connectors
shall be baked
out
forconsist
a temperature
Outgassing
Properties
of
Non-Metallic
Materials
Fully
assembled
connectors
shall
be
baked
out
for
24
hours
at
a temperature of +125°C and a
vacuum of 10-6 Torr..
TMLcharacteristics
TCVML of the nonvacuum
Torr..
Tableof
1610-6
provides
detailed information regarding the outgassing
metallic
materials.detailed information
Component
Material
Test
Reference
%
%
Table
16 provides
regarding the outgassing
characteristics
of the
nonmetallic materials.
Liquid Crystal Polymer Vectra
NASA Test #
Front and Rear Insulator
0.0
0.03
C130Table 16
GSC17478
Outgassing Properties
of Non-Metallic Materials
Front and Rear Insulator
Epoxy Table
16
NASA Test GSC15435
0.84TCVML0.00
TML
3, 4 and 7 pin
1908 of Non-Metallic
OutgassingEpiall
Properties
Materials
Component
Rear Grommet
Front
and Rear Insulator
Component
Front and Rear
Insulator
FrontInterfacial
and RearSeal
Insulator
3, 4 and 7 pin
Seal,
FrontPeripheral
andRear
Rear
Insulator
Grommet
Receptacle
3, 4 and 7 pin
Front-To-Rear
Insulator
Interfacial
Seal
Rear Grommet
Bonding
Material
Peripheral Seal,
Insulator-to-Rubber
Receptacle
Interfacial
Seal
Bonding
Material
Front-To-Rear Insulator
Material
%
%
Test Reference
TML TCVML
0.14
0.48
Liquid Crystal
Polymer Vectra
NASA Test #
Blended
flourosilicone/silicone
0.03 % 0.0 %
Glenair
testing
Material
Test
Reference
C130
GSC17478
elastomer, 30% silicone per ZZconducted
at NuSil
Liquid
Polymer Vectra
NASA Test
#
R-765,Crystal
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Nut Epoxy
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03-12-2003
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#GSC19899
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Ink for PartSolder
Number
Potting
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and
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11
Filter
Stycast epoxy, 2850FT/Catalyst
BlackPotting
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Part Number
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Videojet11
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Receptacles
Identification
Potting Compound, Solder
CupVibration.
and PC Tail
epoxy
2651/Catalyst
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Mfgr Data
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3.4.10
ConnectorsStycast
shall be
capable
of withstanding
the following
vibration
3.4.10
Vibration. Connectors
shall be capable
of withstanding
the following sine and random vibration
Connectors
requirements
with no discontinuities
greater
than 1 microsecond.
requirements
with no
discontinuities
than 1 microsecond.
Potting Compound,
Filter
Stycast
epoxy, greater
2850FT/Catalyst
0.02
Mfgr Data Sheet
0.29
Receptacles
11
Page
Page
1111
26
n · November 2006
Qwik
Connect
3.4.10 Vibration. Connectors shall be capable of withstanding the following sine and
random
vibration
requirements with no discontinuities greater than 1 microsecond.
PRODUCT SPECIFICATION 809-009
PRODUCT SPECIFICATION
809-009
16 OCTOBER
2006
16 OCTOBER 2006
3.4.10.1 Vibration, random. Connectors shall be able of withstanding the random vibration test defined
3.4.10.1 Vibration,
random.
Connectors
bethe
able
of withstanding
in EIA-364-28
Condition
V Lettershall
I with
following
details: the random vibration test defined
in
EIA-364-28
Condition
Letteraxes
I with the following details:
Duration:
4 hours
each ofV three
Duration:
4 hours
each of three axes
Temperature:
ambient
PRODUCT SPECIFICATION 809-009
Temperature:
ambient
Frequency range:
50 Hz to 2000 Hz.
16 OCTOBER 2006
Frequency
37.8 g RMSrange: 50 Hz to 2000 Hz.
37.8 g RMS
3.4.10.1
Vibration, random. Connectors shall be able of withstanding the random vibration test defined
in
Condition Vshall
Letter
the following
details:
3.4.10.2 Vibration,EIA-364-28
sine. Connectors
beI with
subjected
to the
sine vibration test of MIL-STD-202 Method
Duration:
4Connectors
hours each ofshall
threebe
axes
3.4.10.2 Vibration,
sine.G.
subjected
tominutes
the sineper
vibration
test of MIL-STD-202
204 Condition
12
sweep
cycles
per
axis,
20
10-2000-10Hz
sweep cycle.Method
Temperature: ambient
204 Condition
G.
12
sweep
cycles
per
axis,
20
minutes
per
10-2000-10Hz
sweep
cycle.
Frequency range: 50 Hz to 2000 Hz.
3.4.11 Shock. Connectors
37.8 g RMS shall be capable of meeting the shock requirement specified in EIA-364-27.
3.4.11 Shock.
Connectors
shall beduration,
capable 3ofaxes.
meeting
the shock requirement
specified
in EIA-364-27.
300 g. half-sine,
3 millisec.
No discontinuities
greater than
1 microsecond,
no
3.4.10.2
Vibration,
Connectors
shall3be
subjected
to the sine vibration
test ofthan
MIL-STD-202
Method no
300
g. half-sine,
3sine.
millisec.
duration,
axes.
No discontinuities
greater
1 microsecond,
visible
signs
of damage.
204 Condition
G. 12 sweep cycles per axis, 20 minutes per 10-2000-10Hz sweep cycle.
visible signs
of damage.
3.4.12 Acceleration:
Wired, mated
be the
ableshock
to withstand
50g
acceleration
with no circuit
3.4.11 Shock. Connectors
shallconnectors
be capable ofshall
meeting
requirement
specified
in EIA-364-27.
3.4.12 Acceleration:
Wired,than
mated
connectors
be
able to withstand
50g
with
circuit
interruption
1 microsecond.
MIL-STD-1344
Method
2011-1
Condition
A shall
300 g.greater
half-sine,
3 millisec.
duration, 3 shall
axes.
No discontinuities
greater
thanacceleration
1Test
microsecond,
no no
interruption
greater
than
1
microsecond.
MIL-STD-1344
Method
2011-1
Test
Condition
A
shall
apply. visible signs of damage.
apply.
3.4.12 Acceleration:
Wired, mated
shallshall
be able
withstand
50g acceleration
with no effects
circuit of
3.4.13 Gunfire
Vibration: Wired,
matedconnectors
connectors
be to
able
to withstand
the simulated
interruption
greater
than
1 microsecond.
MIL-STD-1344
Method
2011-1 Test
Condition
A shall
3.4.13 Gunfire
Vibration:when
Wired,
mated
connectors
shallMIL-STD-810F
be able
to withstand
the519.5.
simulated
effects of
gunfire apply.
vibration
tested
in accordance
with
Method
The frequency
gunfire
vibrationshall
when
tested in accordance
with MIL-STD-810F
Method
519.5. The
and amplitude
approximate
close proximity
to the M230 chain
gun deployed
onfrequency
an AH-64
and
amplitude
shall approximate
close
proximity
M230
chain gun
deployed
on an
Apache
helicopter.
3.4.13
Gunfire
Vibration:
Wired, mated
connectors
shalltobethe
able
to withstand
the simulated
effects
of AH-64
Apachegunfire
helicopter.
vibration when tested in accordance with MIL-STD-810F Method 519.5. The frequency
amplitude shall
approximate
to the
M230 chain caused
gun deployed
on an AH-64
3.4.14 Fungus.andConnector
materials
shall close
resistproximity
microbial
deterioration
by fungus
growth when
Apache
helicopter.
3.4.14 Fungus.
Connector
materials
shall
resist
microbial
deterioration
caused
by
fungus
growth when
tested per MIL-STD-810, Method 508.5
tested per MIL-STD-810, Method 508.5
3.4.14 Fungus. Connector materials shall resist microbial deterioration caused by fungus growth when
3.4.15 Contamination
Fluids. Connectors
shall withstand intermittent exposure to the fluids shown in
tested perby
MIL-STD-810,
Method 508.5
3.4.15 Contamination
Fluids.
shall
withstand
exposure shall
to thewithstand
fluids shown in
Table 17 when by
tested
per Connectors
MIL-STD-810
method
504. intermittent
Unmated connectors
Table
17
when
tested
per
MIL-STD-810
method
504.
Unmated
connectors
shall
withstand
3.4.15
Contamination
by
Fluids.
Connectors
shall
withstand
intermittent
exposure
to
the
fluids
shown in to
complete immersion in the specified fluid without excessive swelling, damage or distortion
Table
17 whenincluding
tested
MIL-STD-810
method
504.
Unmated
connectors
shall withstand
complete
immersion
in theper
specified
fluid without
excessive
swelling,
damage
or distortion to
dielectric
materials
seals,
grommets
and
insulators.
complete
immersion
in the
specified
fluid without
swelling, damage or distortion to
dielectric
materials
including
seals,
grommets
andexcessive
insulators.
dielectric materials including seals, grommets
Table and
17 insulators.
Table
Contamination
by Fluids
Table17
17
Contamination
FluidsTest Fluid
Contamination by
by Fluids
Test
Fluid
Test
Fluid
Contaminant
Immersion
Temperature
Contaminant
Immersion
Temperature
Contaminant
Immersion
Temperature
Fluid Group
Test Fluid
+/-2° C.
Duration
(Hrs.)
Fluid Group
TestFluid
Fluid
+/-2°
C.
Duration
(Hrs.)(Hrs.)
Fluid Group
Test
+/-2°
Duration
Kerosene
JP-4
(NATO F40)
70C.
8
Kerosene
JP-4 (NATO F40)
70
8
Fuels Fuels Kerosene
JP-4
(NATO F40)
70
88
Gasoline
ASTM
ambient
Fuels
Gasoline
ASTM4814
4814
ambient
8
Gasoline
ASTM
4814
ambient
88
Hydraulic
Oils OilsMineral
oil based
MIL-H-5606
Hydraulic
Mineral
oil based
MIL-H-5606
7070
8
Hydraulic
Oils
Mineral
oil
based
MIL-H-5606
70
8
Solvents
Solvents
and and
Cleaning
Isopropyl
alcohol
ambient
8
Solvents
and
Cleaning
Isopropyl
alcohol
ambient
8
Cleaning
Isopropyl alcohol
ambient
8
Fluids Fluids
25% urea/ 25% ethylene glycol
Fluids
De-icing Fluids
ambient
8
25% urea/ 25% ethylene
glycol
water
De-icing Fluids 25% urea/ 25%inethylene
ambient
8
glycol
in
water
De-icing Fluids
ambient
8
inconnectors
water
3.4.16 Humidity. Fully wired, mated
shall be able to withstand high humidity environments at
varying
temperatures
without
degradation.
Connectors
be considered
be able toenvironments
meet
3.4.16 Humidity.
Fully
wired, mated
connectors
shall
be able shall
to withstand
hightohumidity
at
requirement
subjected
to the humidity
test
MIL-EIA-364-31,
Method
IV. Connectors
3.4.16 Humidity.
Fully
wired,ifwithout
mated
connectors
shall
beofable
toshall
withstand
high humidity
varyingthis
temperatures
degradation.
Connectors
be considered
to be environments
able shall
to meet at
show
no evidence
of deterioration
and shall
be tested forshall
insulation
resistance. The
minimum
varying
temperatures
without
degradation.
Connectors
be considered
be
able to meetshall
this requirement
if subjected
to
the humidity
test
of MIL-EIA-364-31,
MethodtoIV.
Connectors
insulation resistance shall be 100 megohms.
this
requirement
if
subjected
to
the
humidity
test
of
MIL-EIA-364-31,
Method
IV.
Connectors
show no evidence of deterioration and shall be tested for insulation resistance. The minimumshall
show
evidence
of deterioration
and802
shall
be tested
forbeinsulation
The minimum
insulation
resistance
shallpating.
be 100
megohms.
3.4.17noHydrostatic
pressure
Series
connectors
shall
capable ofresistance.
meeting a hydrostatic
insulation
resistance
shall
be
100
megohms.
pressure rating of 3500 PSI (241 bar) fully mated.
3.4.17 Hydrostatic pressure pating. Series 802 connectors shall be capable of meeting a hydrostatic
3.4.18 Open
faceofpressure
rating.
Hermetic
receptacles
be capable
of meeting
1000 PSI
bar)
3.4.17 Hydrostatic
pressure
pating.
Series
802
connectors
shall
be capable
of meeting
a (68
hydrostatic
pressure
rating
3500
PSI
(241
bar)
fully
mated.shall
pressure
unmated
condition.
pressure
rating in
ofan
3500
PSI (241
bar) fully mated.
3.4.18 Open face pressure rating. Hermetic receptacles shall be capable of meeting 1000 PSI (68 bar)
3.4.18 Open
faceinpressure
rating.
Hermetic receptacles
shall be capable of meeting 1000 PSI (68 bar)
pressure
an unmated
condition.
Page 12
pressure in an unmated condition.
QwikConnect n· November 2006
Page 12
Page 12
27