CB Series Connectors CB Series “PogoPin” Connectors Materials and Finishes Contacts Plug shell Receptacle shell Jam Nut Bayonet pin Insulators O-ring, internal Interfacial seal (receptacle) Washer (jam nut) Spring, EMI (plug) Copper alloy, plated hard gold over nickel Aluminum alloy, plated zinc-cobalt with black chromate 300 series stainless steel, with black chromate over nickel finish 300 series stainless steel, with black chromate over nickel finish Stainless steel Glass-filled nylon Silicone rubber Silicone rubber 300 series stainless steel, with black chromate over nickel Beryllium copper alloy, gold plated specifications Current rating Voltage rating (DWV) Insulation resistance durability Contact resistance Water ingress protection Water immersion Air pressure Operating temperature Shielding effectiveness Corrosion resistance (salt spray) Maximum wire size 2.5 Amps per contact maximum 500 VAC 5000 MΩ 5000 cycles of mating, minimum 5 mΩ IP68 2 meters, 48 hours 0.4 bar -55° C to +85° C 50 dB attenuation up to 100 MHz 48 hours 1mm maximum diameter. Not recommended for 19/32 strand #20 wire. detailed performance specifications DESCRIPTION REQUIREMENT PROCEDURE Contact Resistance + 25° C ≤ 20 mΩ - 55° C ≤ 100 mΩ EIA-364-06 IEC 60512-2-1 Insulation Resistance 5000 MΩ EIA-364-21 IEC-60512-3-1 500 volts DC ± 50 volts. Test between adjacent contacts and contacts to shell. Dielectric Withstanding Voltage No breakdown or flashover EIA-364-20 IEC-60512-4-1 Sea level 500 volts AC rms 50 or 60 Hz. One minute dwell. Current Carrying Capacity 2.5 amp at 70° C EIA-364-70 Method 1 IEC-60512-5 Test 9b Shell-to-shell Resistance (connectors with ground springs) 2.5mV EIA-364-83 IEC-60512-2-6 Shielding Effectiveness 70 dB attenuation up to 10MHz 50 dB attenuation at 100 MHz VG 95214-13 Method KS 13 B © 2007 Glenair, Inc. All dimensions in millimeters (mm). Information subject to change without notice. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com 6 E-Mail: [email protected] CB Series DETAILED PERFORMANCE SPECIFICATIONS DESCRIPTION REQUIREMENT PROCEDURE Water Immersion No evidence of water penetration into mated connectors. No evidence of water penetration into an unmated panel mounted receptacle. ≥ 100 MΩ insulation resistance. MIL-STD-810F Method 512.4 2 meters immersion 48 hours Air Pressure No detectable moisture. ≥ 5000 MΩ insulation resistance. IEC-60512-7 Test 14b 0.4 bar overpressure 48 hours immersion at a depth of 150mm in 25° C tap water. Ingress Protection IP68 rating IEC-60529 Vibration No discontinuity of greater than 10 microseconds, no cracking, breaking or loosening of parts, plug shall not become disengaged from receptacle. Connectors shall meet electrical and air leakage requirements after vibration test. EIA-364-28 Test Condition I IEC-60512-6-4 Severity B 100 milliampere test current Mechanical Shock No discontinuity of greater than 10 microseconds, no cracking, breaking or loosening of parts, plug shall not become disengaged from receptacle. Connectors shall meet electrical and air leakage requirements after shock test. EIA-364-27 Method H IEC-60512-6-3 Severity A 3 shocks X 3 axes X 2 directions = 18 shocks 294 m/s2 (30 g’s), 11 ms, half-sine, 2.07 m/s velocity change Thermal Shock No mechanical damage or loosening of parts. Following thermal shock, connector shall meet contact resistance, shell-to-shell resistance and air leakage requirements. EIA-364-32 Test Condition1 IEC-60512-11-4 Severity 3 5 cycles consisting of -55° C 30 minutes, +25° C 5 minutes max., +85° C 30 minutes, +25° C 5 minutes max. Dry Heat No breakdown in dielectric strength. IEC-60512-11-9 16 hours at +85° C. Measure insulation resistance during the final 30 minutes. Humidity, Cyclic (Damp Heat, Cyclic) (Moisture Resistance) No deterioration which will adversely affect the connector. 100 megohms minimum insulation resistance during the final cycle. Following the recovery period, connectors shall meet contact resistance, shell-to-shell resistance, DWV and waterproof sealing requirements. EIA-364-31 Condition B Method III IEC-60512-11-12 80-98% RH 10 cycles (10 days) +25° C to +65° C Step 7b vibration deleted. 24 hour recovery period. Flammability Connector shall not burn for more than 5 sec. after removal of flame. IEC-60512-9 Test 20a 15 sec. exposure to flame per fig. 4 VG 96934-1. 21 Day Humidity (Damp heat, Long Term) No deterioration which will adversely affect the connector. Following the drying period, connectors shall meet 100 megohms minimum, contact resistance, shell-to-shell resistance, DWV, mating and unmating and waterproof sealing requirements. EIA-364-31 Condition C Method II IEC-60512-11-3 Severity C 90-95% RH 40° C Apply 100 volts DC during test. 4 hours drying time at ambient temperature prior to final measurements. © 2007 Glenair, Inc. All dimensions in millimeters (mm). Information subject to change without notice. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com 7 E-Mail: [email protected] Connectors CB Series “PogoPin” Connectors CB Series Connectors CB Series “PogoPin” Connectors DETAILED PERFORMANCE SPECIFICATIONS DESCRIPTION REQUIREMENT Mechanical Durability, at Ambient Temperature No deterioration which will adversely affect the connector after 5000 cycles of mating and unmating. Connectors shall meet contact resistance, insulation resistance, shell-to-shell resistance, DWV, mating and unmating force and waterproof sealing requirements. EIA-364-09 IEC-60512-5 Test 9a ≤ 50 mΩ contact resistance Temperature Life (High Temperature Endurance) No deterioration which will adversely affect the connector. Connectors shall meet contact resistance, insulation resistance, shell-to-shell resistance, DWV, and waterproof sealing requirements. EIA-364-17 method A VG 95210-9 85° C 1000 hours ≥ 10 MΩ insulation resistance ≤ 50 mΩ contact resistance ≤ 20 mV shell-to-shell resistance Corrosion (Salt Mist) No exposure of base metal. Connectors shall meet DWV and contact resistance requirements following the test. EIA-364-26 Condition B IEC 60512-11-6 Severity B 5% salt solution 35° C 48 hours exposure Unmated connectors Solderability, PC Tail Contacts 95% solder coverage. Smooth, bright and even finish. EIA-364-52 Category 3 IEC-60512-12-1 IEC-68-2-20 Test Ta, method 1 8 hours steam aging prior to test 245° C 4-5 sec. dwell 10X magnification Solderability, Solder Cup Contacts Smooth, bright and even finish IEC-60512-12-2 Test 12b IEC-68-2-20 Test Ta, method 2 3mm soldering iron tip Resistance To Soldering Heat No damage to connector. Connectors shall meet insulation resistance and waterproof sealing requirements. EIA-364-56 IEC-60512-12-5 Test 12e 360° C, 5 seconds (solder cups) 260° C, 10 seconds (PC tail) Impact, Cable Connectors No impairment of function. Connector shall meet contact resistance, insulation resistance and waterproof sealing. EIA-364-42 IEC-60512-5 test 7b 1 meter 8 drops Solvent Resistance (NATO) No damage from immersion in NATO fuels F-40, F-50, D-156, D-236, N-515, N-542 VG 96934-1 Test 5.41.1 Fluid Immersion No damage from immersion in lubricating oils, gasoline, gasohol, or hydraulic fluid EIA-364-10 Contact Retention No displacement of contact. No loss of sealing. EIA-364-29 10 pounds (44 N.) Force to be applied to both ends of fixed contacts and the terminal end of springloaded contacts. © 2007 Glenair, Inc. PROCEDURE All dimensions in millimeters (mm). Information subject to change without notice. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com 8 E-Mail: [email protected]