Band-Master™ ATS 601-110 Slim Standard and 601-118 Nano Pneumatic Banding Tool Operating Instructions © 2014 Glenair, Inc. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 818-247-6000 • FAX 818-500-9912 www.glenair.com Figure 1 Band-Master™ ATS Pneumatic Banding Tool Overview Digital Pressure Gage Inside Under Clear Lens Precision Regulator Inside Under Clear Lens 3 5.30 REF 2 Regulator Assembly Hose, Coil Use 2 Wrenches Air Supply Inlet (100 - 110 PSI) (1/8-27 NPT) 8.00 REF 4.00 REF Bench Mount Bracket (Optional) Mountiing Holes or Tool Balancer Actuator Button Cyclinder er™ st -Ma d Ban ATS 1 Connector for Optional Foot Control Sold Separately (601-400) Cut-Off Timing Adjustment (Factory Set) Red Reset Button (Tension Release) Manual Cut-Off Ban d-M ast er™ ATS Blade Knife Auto Cut-Off Switch © 2014 Glenair, Inc. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 818-247-6000 • FAX 818-500-9912 www.glenair.com 601-110 and 601-118 Operating Instructions The Advanced Termination System for Interconnect Cable Shielding GLENAIR 601-110 SLIM STANDARD PNEUMATIC TOOL For use with Band-Master™ ATS bands P/N 601-570, 601-571, 600-572 and 600-573. SPECIFICATIONS: Tension. . . . . . . . . . . . . . . . . . . . . Calibrate at 100 ±3 lbs of linear pull (30 psi on gauge) Weight Tool Head. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.52 lbs Control Box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.51 lbs 601-110 Kit Contains The Following Additional Items (see fig 1): 1 601-110-1 Tool Head, Pneumatic 2 601-310 Hose, coil 3 601-311 Regulator Assembly GLENAIR 601-118 NANO PNEUMATIC TOOL For use with Band-Master™ ATS bands P/N 601-500, 601-501, 601-504, 601-505, 601-508 and 601-509. SPECIFICATIONS: Tension. . . . . . . . . . . . . . . . . . . . . . . Calibrate at 50 ±3 lbs of linear pull (19 psi on gauge) Weight Tool Head. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.52 lbs Control Box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.51 lbs 601-118 Kit Contains The Following Additional Items (see fig 1): 1 601-118-1 Tool Head, Pneumatic 2 601-310 Hose, coil 3 601-311 Regulator Assembly © 2014 Glenair, Inc. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 818-247-6000 • FAX 818-500-9912 www.glenair.com 3 601-110 and 601-118 Operating Instructions CONTENTS Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Initial Tool Set-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Regulator assembly mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Regulator assembly, system instructions . . . . . . . . . . . . . . . . . . . . . . 6 Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Release water accumulated in filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Clean/replace filter element. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Adjust cut-off timer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Replace worn/damaged blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Replace knife. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 601-110 Slim Standard Pneumatic Tool, Band Inspection and Replacement Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Banding inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Replacement parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 601-118 Nano Pneumatic Tool, Band Inspection and Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Banding inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Replacement parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Tool balancer hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Bands. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 © 2014 Glenair, Inc. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 818-247-6000 • FAX 818-500-9912 www.glenair.com 4 601-110 and 601-118 Operating Instructions SAFETY Never use power tools or clamps for anything other than their intended purpose, if in doubt consult factory Keep hands away from clamps being tensioned Always wear safety glasses when operating power tool INITIAL TOOL SET-UP All Band-Master™ ATS pneumatic tools operate on compressed air. Connect air supply to regulator assembly using a quick-disconnect socket 1/4” body. This connection is recommended so tool can be moved to another location or disconnected from air supply when not in use. Supply pressure to regulator assembly must be between 100-110 PSI. Higher pressure could damage internal components. Lower pressure slows tool down and makes cutting of band uncertain. 40 micron pre-filtering element is recommended on contaminated supply lines. An air dryer is recommended on supply lines with water accumulation problems. No lubricator is used on the tool. Introducing oil to air system will do more harm than good. All tools are factory set for nominal clamping conditions. Tension is set by adjusting pressure on regulator assembly. CAUTION: Under-tensioned clamps result in loose assemblies. Excessive tension may damage clamp, backshell or band tool mechanism Regulator assembly mounting In a permanent installation, regulator assembly should be bolted to a flat surface to allow flexible cord to be stretched without dragging regulator assembly (see Figure 2 for mounting pattern). Keep filter vertical to maximize the water and contaminant capacity. © 2014 Glenair, Inc. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 818-247-6000 • FAX 818-500-9912 www.glenair.com 5 601-110 and 601-118 Operating Instructions Figure 2 Bench Top Mounting Hole Pattern (for controller box bracket) 7.380 (187.45) ø.250 (6.35) 2.560 (65.02) Band-Master 601-311 regulator assembly, system instructions for 601-110/601-118 pneumatic banding tools 1. Assemble tool and regulator using coil hose. 2. If pressure needs to be adjusted open cover and loosen the 5/16” hex nut slightly under the adjustment knob. 3. Touch ON/OFF button on the digital gage to turn on readout. Readout will auto shutoff after 20 minutes. NOTE: Pressure is factory set adjust only if necessary. Pressures are for reference only, exact values change from tool to tool. 4. Adjust the regulator while reading the digital pressure gage to achieve the correct psi, resulting in the pull required for each type of band: • Slim standard 1/4 inch band, 30 psi, 100 pound pull. • Nano 5/64 inch band, 19 psi, 50 pound pull. 5. The digital gauge on the top of the regulator assembly MUST indicate the proper pressure for the type of tool and band used. 6. Lock the adjustment shaft by tightening the 5/16 nut under the adjustment knob. © 2014 Glenair, Inc. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 818-247-6000 • FAX 818-500-9912 www.glenair.com 6 601-110 and 601-118 Operating Instructions Figure 3 Press and hold down actuator button until banding is completed Ban d-M ast er™ ATS 1/4” Slim Standard BandMaster® ATS band shown 7. Insert band tail through the tool nose opening (see Fig. 3), making sure that clamp circle is directed away from the tool body. 8. To tension the band, press and hold down actuator button. Always install bands perpendicular to the axis of the object to be clamped. Do not force tool sideways or in any other direction when band tail is under tension or during cut-off. Doing so may damage clamp and/or tool. 9. The Band-Master® ATS Pneumatic tool will automatically cut the band once the desired tension has been reached. If no cut-off occurs, check to make sure the automatic cut-off switch has been turned “on” (the silver switch on the back side of the handle should point toward the red reset button). If the switch is pointing in the wrong direction, flip it to the “auto” position and the tool will cut off the band. If cut-off stalls, turn switch off and immediately on again while holding down actuator button. This may have to be done only once with the first band, after tool has been pressurized. 10. Immediately after cut-off, release actuator button and remove the excess band from the tool. © 2014 Glenair, Inc. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 818-247-6000 • FAX 818-500-9912 www.glenair.com 7 601-110 and 601-118 Operating Instructions Important notes: Air supply line pressure is critical. 100-110 psi is required at the inlet port of the regulator assembly to allow the tool to operate properly. For line pressures less than 100 psi the tool must be tested for proper operation. DO NOT ADJUST THE REGULATOR ON THE REGULATOR ASSEMBLY OVER 100 PSI Do not over tighten the 5/16 inch hex locking collar for the regulator shaft, damage may occur. Improperly installed clamps may result in faulty shield termination and insufficient ground bonding. Do not twist or force tool or cable assembly in any direction while installing clamps. Always install clamps perpendicular to the axis of the cable being terminated. When clamping irregular shaped band platforms, choose a location of the buckle where it is well supported on the bottom. A properly designed backshell with a lip are essential when tensile loads may be expected. To verify tension setting after the tool has been at rest for some time, actuate the tool momentarily and confirm pressure setting on the digital pressure gauge. Glenair recommends that banding occur on an unfixtured cable assembly. Trying to band on a firmly fixed surface may affect the applied forces and interfere with the cut-off operation. The cut-off operation causes a rotation of the band termination in order to affect a lock. Therefore, when performing the banding operation on a fixtured cable or device the operator MUST allow the band tool to rotate slightly as the cut-off operation is performed. © 2014 Glenair, Inc. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 818-247-6000 • FAX 818-500-9912 www.glenair.com 8 601-110 and 601-118 Operating Instructions MAINTENANCE Release water accumulated in filter on regulator assembly: 1. Disconnect air pressure. 2. Rotate filter and place a small cup under the filter. 3. unscrew the valve, as indicated, at the base of the filter. Clean/replace filter element: 1. Disconnect air supply. 2. Rotate filter up and unscrew clear plastic housing. 3. Unscrew filter element and clean/replace gold colored element. 4. Replacement (if necessary) must be a 5 micron filtering element, available from Glenair (part number 601-314). Figure 4 Filter Unit (Filter inside) P/N 601-314 © 2014 Glenair, Inc. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 818-247-6000 • FAX 818-500-9912 www.glenair.com 9 601-110 and 601-118 Operating Instructions Adjust cut-off timer: 1. Do not alter factory setting, unless necessary. 2. A small copper screw found on the back of the tool handle (above the reset button) adjusts the cut-off timing. 3. Using a small, standard screwdriver, turn the screw clockwise to increase the cut-off delay, and counter-clockwise to decrease the cut-off delay. Caution: Adjusting cut-off delay timing too short will result in premature cut-off, and a loose clamp. Figure 5 d Ban er™ st -Ma ATS Cut-Off Timer Replace worn/damaged blade This procedure is easier to do if tool is connected to air supply. 1. Using a small, standard screwdriver, remove snap ring from mounting pin. 2. Remove mounting pin and turn blade edge around. If both edges are damaged or worn, the blade must be replaced. Important: to order correct replacement part, tool model number (part number) must be provided. © 2014 Glenair, Inc. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 818-247-6000 • FAX 818-500-9912 www.glenair.com 10 Band Mas 601-110 and 601-118 Operating Instructions ter™ ATS Snap Ring Blade Figure 6 Mounting Pin Replace knife (see figure 7) This procedure is easier to do if tool is connected to air supply. 1. Remove blade (see instructions on how to Replace Worn/Damaged Blade). 2. Remove cylinder mounting screws. 3. Pull back cut-off cylinder until knife pin lines up with access hole on tool head. Remove pin thru access hole. 4. Note the orientation of knife and push it downwards out of tool head. When installing new knife, be sure to orient it the same way as the old one. 5. Line up holes on knife and arm with access hole on tool head and push pin back into place. 6. Push cylinder forward and install/tighten cylinder mounting screws. 7. Reinstall blade. Important: To order replacement parts contact the factory. © 2014 Glenair, Inc. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 818-247-6000 • FAX 818-500-9912 www.glenair.com 11 601-110 and 601-118 Operating Instructions Figure 7 Ban dM ast er™ ATS Arm Tool Head Knife Pin Knife Snap Ring Notch Must Face Cut-Off Blade Mounting Pin Cyclinder Pin Access Hole Blade Ba Cylinder Mounting Screws © 2014 Glenair, Inc. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 818-247-6000 • FAX 818-500-9912 www.glenair.com 12 r ste a ndM 601-110 and 601-118 Operating Instructions 601-110 SLIM STANDARD PNEUMATIC TOOL, BAND INSPECTION AND REPLACEMENT PARTS Banding Inspection 1. Be sure to read regulator system instructions and important notes (page 6) before using tool. 2. Adjust regulator to a reading of 30 psi for a 100 pound pull. For accurate tension setting, Band-Master™ ATS calibration device must be used (part no. 601-200). Pressure reading on gauge should be used for reference only, the same tension output may occur at somewhat different pressure readings from tool to tool due to manufacturing tolerances. Calibration device will ensure proper tension setting. Tool is factory calibrated to 100 ±3 lbs tension. 3. 601-110 pneumatic tool can only be used with .010 thick 1/4” Band-Master™ ATS bands. Note: 1/4” bands thicker than .010” can not be inserted into tool 4. Condition of locking lip should be visually inspected on completed clamps. If lip appears partially torn, damaged or not present at all, check tool tension and condition of blade and knife. Make necessary adjustments and repairs. Be sure to remove and replace faulty clamps. Front View of Micro Clamp Lip Lock Rounded Edge Cut On Locking Lip Replacement Parts Contact factory for replacement parts © 2014 Glenair, Inc. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 818-247-6000 • FAX 818-500-9912 www.glenair.com 13 601-110 and 601-118 Operating Instructions 601-118 NANO PNEUMATIC TOOL, BAND INSPECTION AND REPLACEMENT PARTS Banding Inspection 1. Be sure to read regulator system instructions and important notes (page 6) before using tool. 2. Adjust regulator to a reading of 19 psi for a 50 pound pull. For accurate tension setting, Band-Master™ ATS calibration device must be used (part no. 601-200). Do not adjust tool outside tension range. Pressure reading on gauge should be used for reference only. Same tension output may occur at somewhat different pressure readings from tool to tool due to manufacturing tolerances. Calibration device will ensure proper tension setting. Tool is factory calibrated to 50 ±3 lbs tension. 3. 601-118 pneumatic tool uses only .075” wide Band-Master™ ATS bands. 4. Condition of locking lip should be visually inspected on completed clamps. If lip appears partially torn, damaged or not present at all, check tool tension and condition of blade and knife. Make necessary adjustments and repairs. Be sure to remove and replace faulty clamps. Front View of Micro Clamp Lip Lock Rounded Edge Cut On Locking Lip Replacement Parts Contact factory for replacement parts © 2014 Glenair, Inc. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 818-247-6000 • FAX 818-500-9912 www.glenair.com 14 601-110 and 601-118 Operating Instructions ACCESSORIES Tool Balancer Hook 1. If the use of a tool balancer is desired, install tool balancer hook and set balancer to approximately 2.5 lbs balance weight. 2. Be sure that lock nut is no more than .20” away from tip of thread to prevent interference with internal components. .23” Dia. Max. .20” Max. See Note 3 BandMaster™ ATS Lock Nut Band-Master™ ATS TOOL BALANCED IN HORIZONTAL POSITION © 2014 Glenair, Inc. TOOL BALANCED IN VERTICAL POSITION CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 818-247-6000 • FAX 818-500-9912 www.glenair.com 15 601-110 and 601-118 Operating Instructions Band-Master™ ATS Band Selection Length Bands Part Number Accomodates Diameter in./cm Flat Short Slim Standard Band 9.00 601-570 601-571 .94(23.9) Medium Slim Standard Band Long Slim Standard Band 14.25 18.00 6.00 9.00 14.00 601-572 601-574 601-500 601-504 601-508 601-573 601-575 601-501 601-505 601-509 1.80(45.7) 2.50(63.5) .60(15.2) .94(23.9) 1.80(45.7) Short Nano Band Medium Nano Band Long Nano Band Pre-Coiled In.(cm) Visit the Glenair website for additional information on backshell assembly tools, banding tools and accessories: www.glenair.com Training videos on Band-Master™ ATS termination procedures are available on the Glenair website: http://www.glenair.com/banding/ Consult factory for additional recommendations for technical information on overall shields with distributed individual shields on common terminations. © 2014 Glenair, Inc. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 818-247-6000 • FAX 818-500-9912 www.glenair.com 16