Supplemental Product Information ArmorLite™ Microfilament Nickel Clad Stainless Steel EMI/RFI Braided Shielding ™ Ultra-lightweight EMI/RFI braiding for high-temperature applications -80°C to +260°C Microfilament stainless steel: 70% lighter than NiCu A-A-59569 Outstanding EMI/RFI shielding and conductivity Reduce shielding weight up to 70% and more Superior flexibility and "windowing" resistance: 90 to 95% optical coverage 220,000 psi (min) tensile strength Best performing metallic braid during lightning tests (Run to ANSI/EIA-364-751997 Waveform 5B) Save weight and money every time you fly! Aircraft All-Up-Weight (AUW) has met its match: ArmorLite™ microfilament stainless steel braid saves pounds compared to standard QQ-B-575/A-A-59569 EMI/RFI shielding. 1 3 2 Choose user-installable microfilament tubular braid in twelve standard diameters Assemble per standard multi-branch cable shielding processes, as above. Glenair can also offer ArmorLite™ users direct factory overbraiding services for both point-to-point as well as multibranch assemblies. 100% ArmorLite™ 103 - 051 - 024 Diameter Dash Number A single layer of ArmorLite™ Shields from 40dB to 80dB in Frequency Ranges from 30kHz to 2.5GHz © 2012 Glenair, Inc. Dimensions in inches (millimeters) and are subject to change without notice. StarShield™ Zero Length Shield Termination Catalog CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com D-7 E-Mail: [email protected] D Supplemental Product Information ArmorLite™ Microfilament Nickel Clad Stainless Steel EMI/RFI Braided Shielding Aircraft Utilization Analysis Comparison of ArmorLiteTM nickel clad stainless steel braid to A-A-59569 Ni/Cu braid Where is all the EMI/RFI braid deployed in a typical commercial aircraft? Diameter (in) 0 - 0.25 0.25 - 0.5 0.5 - 0.75 0.75 - 1.0 1.0 - 1.5 L Wing 1852.2 434.8 0 0 0 R Wing 1852.2 434.8 0 0 0 Fwd Belly 0 511.6 260.9 77.2 0 Aft Belly 2811.4 1034.6 223 0 0 How much would all this braid weigh if it was made of 36 AWG A-A-59569 NiCu? Diameter (in) Weight (Lb/ft) 0 - 0.25 0.02 Length (in) HYD Bay 168.2 257.4 0 0 0 Aft Barrel 2015.2 506.2 184.2 1198 446 Tail 2480.6 958.2 392.4 162.2 21 V/H Stab 1385 1121.7 152.1 0 0 Totals (in) 12564.8 5259.3 1212.6 1437.4 467 How much would all this braid weigh if it was made of ArmorLite™ Micro Stainless Steel Braided Shielding? Weight (Lb) Diameter (in) Weight (Lb/ft) Length (in) Weight (Lb) 21.08 0 - 0.25 .00507 12564.8 5.309 0.25 - 0.5 0.5 - 0.75 0.75 - 1.0 1.0 - 1.5 .0097 .0178 .0256 .0368 5259.3 1212.6 1437.4 467 Total weight 4.251 1.737 3.063 1.434 15.794 Lbs 12564.8 0.25 - 0.5 0.05 5259.3 21.17 0.5 - 0.75 0.07 1212.6 7.12 0.75 - 1.0 0.14 1437.4 16.88 1.0 - 1.5 0.18 467 7.05 Total weight 73.30 Lbs Shielding Effectiveness Surface Transfer Impedance For EMI/RFI Braiding Solutions - 0 MHz to 2500 MHz Range For EMI/RFI Braiding Solutions - 0 MHz to 2500 MHz Range ArmorLite™ 75% AmberStrand®/ 25% Nickel 100% AmberStrand® 100% AmberStrand® 75% AmberStrand® 25% Nickel Nickel-Plated Copper Tin-Plated Copper ArmorLite™ D © 2012 Glenair, Inc. Dimensions in inches (millimeters) and are subject to change without notice. StarShield™ Zero Length Shield Termination Catalog CAGE Code 06324 Rev 05.22.15 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com D-8 E-Mail: [email protected] Supplemental Product Information ArmorLite™ Microfilament Nickel Clad Stainless Steel EMI/RFI Braided Shielding 103-051 ArmorLite™ Lightweight EMI/RFI Microfilament Stainless Steel Braided Shielding EMI/RFI Braid: How-To-Order Thermal Cycling: No Adverse Effects Flame: Self Extinguishing Flex Test: 50,000 Cycles Salt Spray: 500 Hours 70+% Lighter than NiCu QQ-B-575/A-A-59569 Enhanced EMI/RFI Electrical Performance (DC resistance 1 Ohm/ft). Product Series Table I 103 - 051 - 024 Dash No. (Table I) Specify length on purchase order. No minimums! Part Number Inner Diameter 103-051-001 .031 (0.8) 103-051-002 .062 (1.6) 103-051-004 .125 (3.2) 103-051-008 .250 (6.4) 103-051-012 .375 (9.5) 103-051-016 .500 (12.7) 103-051-020 .625 (15.9) 103-051-024 .750 (19.1) 103-051-032 1.000 (25.4) 103-051-040 1.250 (31.8) 103-051-048 1.500 (38.1) 103-051-064 2.000 (50.8) Additional sizes and configurations- consult factory Glenair 107 series ground straps with ArmorLite. The lightest ground straps in the industry: Silver or nickel plated © 2012 Glenair, Inc. Ref. Wire Bundle Range .016 (0.4) .047 (1.2) .040 (1.0) .075 (1.9) .093 (2.4) .140 (3.5) .125 (3.2) .312 (7.9) .250 (6.4) .406 (10.3) .375 (9.5) .560 (14.2) .375 (9.5) .700 (17.8) .500 (12.7) .800 (20.3) .780 (19.8) 1.100 (27.9) .938 (23.8) 1.312 (33.3) 1.187 (30.1) 1.590 (40.4) 1.312 (33.3) 2.090 (53.1) Dimensions in inches (millimeters) and are subject to change without notice. StarShield™ Zero Length Shield Termination Catalog CAGE Code 06324 Approximate Grams Per Foot .53 1.23 1.60 2.35 3.10 4.70 5.13 6.19 12.3 15.0 18.5 24.4 Rev 05.22.15 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com D-9 E-Mail: [email protected] D