Optical Encoders SERIES 60AR Rugged and Sealed Joystick FEATURES • Three-in-One Joystick, Optical Encoder and Pushbutton • Shaft and panel sealed to IP67 against liquids and particulates •Choices of knobs, cable length and termination •Customized solutions available APPLICATIONS • Aerospace • Military vehicles and devices • Mobile electronics for outdoor use DIMENSIONS in inches (and millimeters) Cable Connector Version Unless otherwise specified, standard tolerance are: Linear ± .025 Diameter ± .010 Angle ± 2.0° .025x45° [0,63]x45° CHAMFER Ø.250 ±.002 [ 6,35 ±0,05 ] .853 ±.015 [ 21,67 ±0,38 ] M17x1.0 THREAD Ø1.000 [ 25,4 ] .219±.002 [ 5,56±0,05 ] SHAFT FLAT Optical and Mechanical Encoders .172 [ 4,36 ] REF. JOYSTICK PIVOT POINT MOUNTING SURFACE .460 [ 11,68 ] Ø .850 [ 21,59 ] PANEL SEAL O.D. Ø .750 [ 19,05 ] PANEL SEAL I.D. .642±.003 [ 16,31±0,07 ] .338 [ 8,59 ] .020 [ 0,51 ] .280 [ 7,11 ] .927 ±.020 [ 23,55 ±0,5 ] .605 ±.015 [ 15,37 ±0,38 ] .548 [ 13,92 ] .600 [ 15,24 ] .250 [ 6,35 ] .455 ±.015 [ 11,56 ±0,38 ] CONNECTOR IS AMP P/N 215083-8 OR EQUIVALENT CABLE LENGTH ±.200 [±5,08] .046 ±.015 [ 1,17 ±0,38 ] PANEL SEAL GASKET NOT SHOWN TO ILLUSTRATE MOUNTING SURFACE Recommended Panel Cut Out Pin Version .025x45° [0,63]x45° CHAMFER .250 [ 6,35 ] .853 ±.015 [ 21,67 ±0,38 ] M17x1.0 THREAD .652± .003 [ 16,56± 0,07] Ø.679± .003 [ 17,25± 0,07] Ø.250 ±.002 [ 6,35 ±0,05 ] .172 [ 4,36 ] REF. JOYSTICK PIVOT POINT MOUNTING SURFACE .338 [ 8,59 ] .020 [ 0,51 ] .280 [ 7,11 ] .932 ±.020 [ 23,67 ±0,5 ] SCALE 2.000 .610 ±.015 [ 15,49 ±0,38 ] .940 ±.020 [ 23,88 ±0,5 ] HEADER IS SAMTEC P/N ASP-120519-01 (.050" SPACING) .046 ±.015 [ 1,17 ±0,38 ] PANEL SEAL GASKET NOT SHOWN IN LOWER VIEWS TO ILLUSTRATE MOUNTING SURFACE ORDERING INFORMATION Angle of Throw: 18= 18° or 20 positions, 08= Non-detent or 20 positions, 00= Non-turn Joystick: 4= Four contacts & four directions; 8= Four contacts & eight directions 60AR18-4-060S Termination: 0.050" center P= pin header; C= connector; S= stripped cable Cable Length: 020 thru 250 in 1/2 inch increments, 060= 6.0 inch cable, leave blank if pinned For prices and custom configurations, contact a local sales office, an authorized distributor, or Grayhill's sales department. Grayhill, Inc. • 561 Hillgrove Avenue • LaGrange, Illinois 60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com Optical Encoders JOYSTICK OPERATION + ENCODER WAVEFORM AND TRUTH TABLE Standard Quadrature 2-Bit Code SWITCH SCHEMATIC JOYSTICK X DIRECTION JOYSTICK Y DIRECTION JOYSTICK POSITION DIAGRAM * INDICATES DIRECTION OF D-FLAT ON BUSHING 8 POWER +5.0V R* OUTPUT A R* OUTPUT B 6 5 10k 10k 10k 10k 2 GROUND 1 ENCODER TRUTH TABLE (C.W. ROTATION) HIGH LOW HIGH LOW POS. #4 POS. #5 OUTPUT A OUTPUT B INDICATES LOGIC-HIGH INDICATES LOGIC-LOW CODE REPEATS EVERY FOUR POSITIONS POS. #6 SPECIFICATIONS JOYSTICK TRUTH TABLE POSITION X OUTPUT Y OUTPUT 1 2.5 HIGH 2 HIGH HIGH 3 HIGH 2.5 4 HIGH LOW 5 2.5 LOW 6 LOW LOW 7 LOW 2.5 8 LOW HIGH 9 2.5 2.5 Rotary Electrical & Mechanical Specifications Environmental Specifications Operating Temperature Range: -40oC to 85oC Storage Temperature Range: -40oC to 100oC Humidity: 96 hours at 90-95% humidity at 40oC Mechanical Vibration: Harmonic motion with amplitude of 15g, within a varied 10 to 2000 Hz frequency for 12 hours Mechanical shock: Test 1: 100g for 6Ms half sine wave with velocity change of 12.3 ft/s. Test 2: 100g for 6 Ms sawtooth wave with velocity change of 9.7 ft/s. Shaft and panel Seal: IP67, 1 meter submersion for 30 minutes Joystick Electrical & Mechanical Specifications Supply Current: 5 Ma, maxium Output Code: 2-bit Logic Output Characteristics: Neutral Position: 2.5±0.5 Vdc, High-state Position: >4.5 Vdc, Low-state Position: <0.5 Vdc Mechanical Life (Joystick): 500k actuations, minimum in each direction Actuation Force (Joystick): 1500±300g (X&Y directions only) Angle of Throw: 3.5o+2o/-1o (X&Y directions only, at electrical contact) Pushbutton Electrical & Mechanical Specifications Operating Voltage: 5.00±25 Vdc Supply Current: 20 Ma, maximum at 5 Vdc Minimum Sink Current: 2.0 Ma for 5 Vdc Output: Open collector phototransister, external pull-up resistors are required Output Code: 2-bit quadrature, channel "A" leads channel "B" by 90o electrically during clockwise rotation of the shaft Logic Output Characteristics: Logic-high shall be no less than 3.5 Vdc, Logic-low shall be no greater than 1.0 Vdc Optical Rise Time: 30 µs, maximum Optical Fall Time: 30 µs, maximum Mechanical Life (Rotational): 1 million cycles, minimum (1 cycle is a rotation through all positions and a full return) Average Rotational Torque: 8.0±30% in-oz, initial Shaft Push-out Force: 60 lbs, minimum before failure Shaft Side-load Force: 25 lbs, minimum before failure Terminal Strength: 15 lbs pull-out force, minimum for cable or header termination Solderability: 95% free of pin holes or voids Maximum Rotational Speed: 100 Rpm Mounting Torque: 15 in-lbs maximum Rating: 10 Ma at 5 Vdc, resistive Contact Resistance: Less than 10 Ω Contact Bounce: <4 Ms make, <10 Ms break Mechanical Life (Pushbutton): 1 million actuations, minimum Actuation Force (Pushbutton): 1600±400g Pushbutton Travel: .015±.005 in Specifications are subject to change Grayhill, Inc. • 561 Hillgrove Avenue • LaGrange, Illinois 60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com Optical and Mechanical Encoders POSITION #1 #2 #3 #4 POS. #3 4 5 ). ENCODER WAVEFORM (C.W. ROTATION) POS. #2 3 6 * EXTERNAL PULL-UP RESISTORS REQUIRED FOR OPERATION (2.2k POS. #1 2 7 3 PUSHBUTTON SWITCH OUTPUT B 8 180 4 NORMALLY OPEN OUTPUT A 1* 7