® Battery/Starter Cable General Cable’s Carol ® Brand battery/ starter cable has long been a leader in the automotive industry. Battery/ starter cable is used in a multitude of automotive, industrial, and marine applications. From the initial wire drawing through the extrusion of the jacket, we ensure that our battery/ starter cable meets or exceeds the standards established by the SAE, Society of Automotive Engineers, under their specification J-1127. Our battery/starter cable is manufactured in both black and red insulation. The red insulation is typically used for positive wiring, while the black insulation typically denotes negative or ground wiring. Using this rule of thumb throughout your wiring systems will make installation and troubleshooting easier. General Cable’s Carol ® Brand line of battery/starter cable is available in a variety of gauges, lengths and packaging options. Battery/Starter Cable Product Construction Conductor: • 4/0 through 6 AWG fully annealed, stranded bare copper Insulation: • 4/0 AWG starter cable has black 90˚C Carolprene ® • 2/0 through 6 AWG is premium grade color-coded (black or red) 105˚C Polyvinyl Chloride (PVC) Applications • Recommended for buses, trucks and marine use • Maximum 60 Volts DC application Features • Greater flexibility and permanent color • Resistant to oil, grease, weather and abrasion Industry Standards • Conforms to SAE J-1127, Type SGT Packaging MINIMUM WALL THICKNESS STRANDING NOMINAL O.D. PART NUMBER CATALOG NUMBER AWG SIZE # STRANDS X SBC INCHES MM INCHES MM COLOR 80.1479.00080 139525B 4/0 259 X 21 0.075 1.91 0.775 19.69 *Black 25' Coil 80.1479.00090 1395FB 4/0 259 X 21 0.075 1.91 0.775 19.69 *Black 250' Reel PUT-UP 80.1406.01080 130025B 2/0 133 X 20 0.046 1.16 0.585 14.86 Black 25' Coil 80.1406.03080 130025R 2/0 133 X 20 0.046 1.16 0.585 14.86 Red 25' Coil 80.1406.01082 1300100B 2/0 133 X 20 0.046 1.16 0.585 14.86 Black 100' Coil 80.1406.03082 1300100R 2/0 133 X 20 0.046 1.16 0.585 14.86 Red 100' Coil 80.1406.01090 1300FB 2/0 133 X 20 0.046 1.16 0.585 14.86 Black 500' Reel 80.1406.03090 1300FR 2/0 133 X 20 0.046 1.16 0.585 14.86 Red 500' Reel 80.1405.01080 139025B 1/0 133 X 21 0.046 1.16 0.530 13.46 Black 25' Coil 80.1405.03080 139025R 1/0 133 X 21 0.046 1.16 0.530 13.46 Red 25' Coil 80.1405.01082 1390100B 1/0 133 X 21 0.046 1.16 0.530 13.46 Black 100' Coil 80.1405.03082 1390100R 1/0 133 X 21 0.046 1.16 0.530 13.46 Red 100' Coil 80.1405.01090 1390FB 1/0 133 X 21 0.046 1.16 0.530 13.46 Black 500' Reel 80.1405.03090 1390FR 1/0 133 X 21 0.046 1.16 0.530 13.46 Red 500' Reel 25' Coil 80.1401.01080 139125B 1 133 X 22 0.046 1.16 0.475 12.07 Black 80.1401.03080 139125R 1 133 X 22 0.046 1.16 0.475 12.07 Red 25' Coil 80.1401.01082 1391100B 1 133 X 22 0.046 1.16 0.475 12.07 Black 100' Coil 80.1401.03082 1391100R 1 133 X 22 0.046 1.16 0.475 12.07 Red 100' Coil 80.1401.01090 1391FB 1 133 X 22 0.046 1.16 0.475 12.07 Black 500' Reel 500' Reel 80.1401.03090 1391FR 1 133 X 22 0.046 1.16 0.475 12.07 Red 80.1402.01080 139225B 2 133 X 23 0.046 1.16 0.440 11.18 Black 25' Coil 80.1402.03080 139225R 2 133 X 23 0.046 1.16 0.440 11.18 Red 25' Coil 80.1402.01082 1392100B 2 133 X 23 0.046 1.16 0.440 11.18 Black 100' Coil 80.1402.03082 1392100R 2 133 X 23 0.046 1.16 0.440 11.18 Red 100' Coil (see adjacent charts) 80.1402.01090 1392FB 2 133 X 23 0.046 1.16 0.440 11.18 Black 500' Reel 80.1402.03090 1392FR 2 133 X 23 0.046 1.16 0.440 11.18 Red 500' Reel • 25' Coils, 100' Coils, or OEM reels (length depends on AWG) 80.1434.01080 139425B 4 49 X 21 0.046 1.16 0.353 8.97 Black 25' Coil 80.1434.03080 139425R 4 49 X 21 0.046 1.16 0.353 8.97 Red 25' Coil 80.1434.01082 1394100B 4 49 X 21 0.046 1.16 0.353 8.97 Black 100' Coil 80.1434.03082 1394100R 4 49 X 21 0.046 1.16 0.353 8.97 Red 100' Coil 80.1434.01090 1394FB 4 49 X 21 0.046 1.16 0.353 8.97 Black 1000' Reel • Please consult a sales representative for reel dimensions 80.1434.03090 1394FR 4 49 X 21 0.046 1.16 0.353 8.97 Red 1000' Reel 80.1436.35180 139625B 6 47 X 32 0.042 1.07 0.345 8.76 Black 25' Coil 80.1436.35380 139625R 6 47 X 32 0.042 1.07 0.345 8.76 Red 25' Coil 80.1436.35182 1396100B 6 47 X 32 0.042 1.07 0.345 8.76 Black 100' Coil 80.1436.35382 1396100R 6 47 X 32 0.042 1.07 0.345 8.76 Red 100' Coil 80.1436.35190 1396FB 6 47 X 32 0.042 1.07 0.345 8.76 Black 1000' Reel 80.1436.35390 1396FR 6 47 X 32 0.042 1.07 0.345 8.76 Red 1000' Reel *4/0 starter cable has black 90˚C Carolprene® jacket. Battery Cable Load Charts Length To Load These charts will show length in feet. SAE Wire Gauge Size and Amperage for a D.C. Voltage System allowing a 20% voltage drop. AMPS 500 12 19 30 39 49 62 78 98 700 900 14 22 28 35 44 55 70 17 22 27 34 43 54 36 VOLTS DC 100 6 90 4 144 2 228 1 291 1/0 366 2/0 462 3/0 582 4/0 735 AMPS 300 500 30 18 48 29 76 46 97 58 122 73 154 92 194 116 245 147 700 900 21 33 42 52 66 83 105 25 32 41 51 65 82 48 VOLTS DC 100 6 120 4 192 2 304 1 388 1/0 488 2/0 616 3/0 776 4/0 980 300 40 64 101 129 163 205 259 327 AMPS 500 24 38 61 78 98 123 155 196 700 27 43 55 70 88 111 140 900 43 54 68 86 109 60 VOLTS DC 100 6 150 4 240 2 380 1 485 1/0 610 2/0 770 3/0 970 4/0 1225 GAUGE 300 20 32 51 65 81 103 129 163 GAUGE 11 14 17 22 27 24 VOLTS DC 100 6 60 4 96 2 152 1 194 1/0 244 2/0 308 3/0 388 4/0 490 GAUGE 900 GAUGE GAUGE 12 VOLTS DC AMPS 100 300 500 700 6 30 10 6 4 48 16 10 7 2 76 25 15 11 1 97 32 19 14 1/0 122 41 24 17 2/0 154 51 31 22 3/0 194 65 39 28 4/0 245 82 49 35 300 50 80 127 162 203 257 323 408 AMPS 500 30 48 76 97 122 154 194 245 700 900 34 54 69 87 110 139 175 54 68 86 108 136 4 Tesseneer Drive, Highland Heights, Kentucky 41076-9753 GENERAL CABLE, CAROL BRAND and CAROLPRENE are trademarks of General Cable Technologies Corporation. ©2008. General Cable Technologies Corporation. Highland Heights, KY 41076 All rights reserved. Printed in USA Email: [email protected] www.generalcable.com AUT-0067-R1008 35223