T7335A, B, C, D, E THERMISTOR TEMPERATURE SENSOR PRODUCTION HANDBOOK APPLICATION The T7335 thermistor temperature sensors are for use with electronic boiler controls. The T7335 thermistor temperature sensors provide an electrical signal to the boiler control. The T7335A,C thermistor temperature sensors are direct immersion type sensors. T7335A series The T7335B thermistor temperature sensors are intended for use in tube well assemblies to measure temperature in storage tanks etc. T7335D sensors allow quick mounting and do not require draining of the system when replacing. T7335B series Contents General T7335C series Subject to change without notice. All rights reserved. page Description Features 2 3 Technical Specifications sensing element Temperature sensor performance specifications Test conditions Dimensions and mounting T7335A/C Specifications, dimensions and drawing T7335B Dimensions and drawing T7335D Used material 4 6 7 8 9 10 12 Various Application notes Steinhard and Hart equation Standards and approvals Ordering information Accessories T7335D series 1 12 13 13 14 14 EN2R-9037 0311R7-NE DESCRIPTION The T7335 series thermistor temperature sensor consists of a packaged temperature dependent resistor. The T7335 series thermistor temperature sensor are mainly intended for water temperature measurement in domestic boiler appliancesand heating systems. Here they are used in combination with electronic controls. See fig. 10. page 14 The temperature dependant resistor is a Negative Temperature Coefficient thermistor (NTC) which is a ceramic resistor of which the resistance value drops as the temperature increases. The T7335 series thermistor temperature sensor can be delivered with various standard temperature curves. (See table 1., page 4 and table 2. page 5) EN2R-9037 0311R7-NE 2 FEATURES T7335 D.... Surface mount sensors General The T7335 series are available as direct immersion sensors, well immersion sensors and surface mount sensors. The sensors are available with various NTC and shape combinations. This type of sensor allows quick mounting and do not require draining of the system when replacing. T7335 A/C.... Direct immersion sensors The sensors are used in applications where the best available response time and accuracy is important. The performance of this sensors is more dependent on the application when compared to direct immersion sensors. Typically, response time will be comparable to direct immersion sensors, but temperature offset will be higher and have a greater unit to unit variation. They are suitable for both domestic hot water and central heating water measurement. They are constructed using a plastic housing with a thin metal shoe where the NTC sensor is attached. This type of sensor consists of a dezincification resistant brass housing with thermoplastic insert where the NTC resistor is mounted. The sensors have 2.8 x 0.5-mm quick-connect terminals for electrical connection T7335 E.... Special type sensors This type of sensor is for specific customer applications that do not fit into the other series. They are not covererd by this handbook, but documented separately. The T7335A series use a metal to metal seal as its media seal. The T7335C sensors use a sealing ring for this purpose. The sensors have 2.8 x 0.5-mm quick-connect terminals for electrical connection. T7335 B.... Well immersion sensors This type of sensor is intended for use in tube well assemblies to measure temperature in storage tanks etc. Another application is as a thermal backdraft-measuring sensor. When compared to direct immersion sensors, these sensor have slower response times, but allow for higher electrical isolation values. The sensors are made of a copper tube where the NTC sensor is potted in, connected to a cable with either stripped ends or a connector. Various cable types, connector types, and tube dimensions are available. 3 EN2R-9037 0311R7-NE SPECIFICATIONS SENSING ELEMENT Sensing element The sensing element is a NTC thermistor that is used in the temperature sensor assembly. Nominal resistance characteristics The following temperature characteristics are available. In this table, the sensitivity α is the percentage change in resistance of the sensing element per °C temperature change at the specified temperature. Other values may be calculated using the Steinhard & Hart coefficients as described on page 15. Table 1: Temperature characteristics 2.7k, 10k-A, 10k-B and 12k-A Steinhard & Hart Coeff. Curves 2.7k 10k-A 10k-B 12k-A C 1.94567E-18 8.77547E-08 1.89916E-07 1.28318E-07 B 2.51842E-04 2.34108E-04 2.52293E-04 2.40423E-04 A 1.36421E-03 1.12924E-03 8.84204E-04 9.89458E-04 f 1 1.01707E+00 1 1 T [°C] R [Ω] α [1/°C] R [Ω] α [1/°C] R [Ω] α [1/°C] R [Ω] α [1/°C] -20 29.30k -6.2% 98.66k -5.8% 67.38k -4.8% 98.97k -5.4% -10 16.14k -5.7% 56.25k -5.4% 42.14k -4.6% 58.88k -5.0% 0 9.292k -5.3% 33.21k -5.1% 27.06k -4.3% 36.13k -4.7% 10 5.561k -5.0% 20.24k -4.8% 17.82k -4.1% 22.80k -4.5% 20 3.446k -4.6% 12.71k -4.5% 12.00k -3.8% 14.77k -4.2% 25 2.746k -4.5% 10.17k -4.4% 9.92k -3.7% 12.00k -4.1% 30 2.205k -4.3% 8.194k -4.3% 8.251k -3.6% 9.804k -4.0% 40 1.451k -4.0% 5.416k -4.0% 5.786k -3.5% 6.652k -3.8% 50 980.1 -3.8% 3.663k -3.8% 4.132k -3.3% 4.607k -3.6% 60 677.8 -3.6% 2.530k -3.6% 3.000k -3.1% 3.252k -3.4% 70 478.9 -3.4% 1.782k -3.4% 2.213k -3.0% 2.337k -3.2% 80 345.1 -3.2% 1.278k -3.2% 1.656k -2.8% 1.707k -3.1% 85 295.0 -3.1% 1.089k -3.2% 1.441k -2.8% 1.467k -3.0% 90 253.2 -3.0% 931.6 -3.1% 1256.9 -2.7% 1.266k -2.9% 100 188.9 -2.9% 690.0 -2.9% 965.9 -2.6% 952.3 -2.8% 110 143.1 -2.7% 518.5 -2.8% 751.2 -2.5% 726.0 -2.6% 120 109.9 -2.6% 395.0 -2.7% 590.8 -2.3% 560.4 -2.5% 125 96.83 -2.5% 346.4 -2.6% 526.0 -2.3% 494.6 -2.5% EN2R-9037 0311R7-NE 4 Table 2: Temperature characteristics 100k-A and 1M-A Steinhard & Hart Coeff. Curves 100k-A 1M-A C 8.05920E-08 8.21658E-08 B 2.08802E-04 1.67466E-04 A 8.27111E-04 8.23774E-04 f 1 1 T [°C] R [Ω] α [1/°C] R [Ω] α [1/°C] -20 1.107 M -6.1% 14.29M -6.7% -10 612.4k -5.7% 7.478M -6.3% 0 351.0k -5.4% 4.050M -6.0% 10 207.8k -5.1% 2.264M -5.7% 20 126.7k -4.8% 1.304M -5.4% 25 100.0k -4.7% 1.000M -5.2% 30 79.43k -4.5% 771.7k -5.1% 40 51.06k -4.3% 468.5k -4.9% 50 33.60k -4.1% 291.3k -4.6% 60 22.59k -3.9% 185.2k -4.4% 70 15.50k -3.7% 120.2k -4.2% 80 10.84k -3.5% 79.59k -4.0% 85 9.12k -3.4% 65.21k -3.9% 90 7.708k -3.3% 53.66k -3.9% 100 5.573k -3.2% 36.80k -3.7% 110 4.090k -3.0% 25.65k -3.5% 120 3.045k -2.9% 18.15k -3.4% 125 2.640k -2.8% 15.36k -3.3% Fig. 1. Nominal resistance characteristics 5 EN2R-9037 0311R7-NE TEMPERATURE SENSOR PERFORMANCE SPECIFICATION Accuracy The rated accuracy is the maximum deviation of the sensing element at a rated temperature. See table 6. Operating temperature range The operating temperature range is the temperature range in which the sensing element is able to operate, within the tolerances specified accuracy and life endurance. Thermal constant The thermal time constant is the time required for the temperature of a thermistor to change at 63.2% of the difference between its initial and final temperature when the temperature changes stepwise. Maximum temperature The maximum temperature is the highest allowable temperature that will not damage the element. The sensor shall be less than 5 minutes above the maximum operating temperature temperature as in Thermal conductance (Gth-w) Static temperature offset The static temperature offset is the temperature loss that is caused by the heat flow from water to ambient temperature. The offset value is approximately proportional with the difference in temperature between ambient and water temperature ∆ta-w. It is expressed as the difference in temperature as measured by a calibrated, assembled sensor and the actual water temperature after the temperature reading has stabilized at a given ∆ta-w. Thermal conductance The thermal conductance is the power dissipation in a thermistor that causes a body temperature change of 1K with regard to a specified ambient temperature. Table 6. Performance data temperature sensor Table 3: Item T7335A..../C.... T7335C 2036 T7335B.... T7335D.... Accuracy 2K at 25°C 1K at 100°C 0.2K at 0…50°C See page 26 2K at 25°C 1.5K at 80°C Time constant 1) < 6 s typical. < 20 s in aquastat well < 3 s typical Temperature offset 1) < 1K at 60 K∆ta-w < 0.5K at 60 K∆ta-w n.a. Operating Temperature -20…125 < 4K at 60 K∆ta-w -20…110°C Maximum temperature 140 _C 125 _C Thermal conductance ≥ 100 mW/K at 100 _C when immersed in water. n.s. Insulation Voltage 500 Vac 1500 Vac 1) 500 Vac 1500 Vac for 1 MΩ version The measured performance data can be very dependent on the test conditions; care should be taken to reproduce the appropriate test conditions, see page 24 EN2R-9037 0311R7-NE 6 TEST CONDITIONS T7335A..../C.... (direct immersion) T7335B.... Well immersion The time constant is tested by fully immersing the sensor in the two water baths as for the T7335A..../C.... types. The immersion depth should be at least 100 mm. Because of this, the temperature offset will be negligible. Tags Sensor 1 mm copper plate T7335D.... surface mount End of thread approx. flush with plate Fig. 2. Test setup for direct immersion sensors Using two water baths at fixed temperatures tests screw-in type sensors. The sensor is inserted in a test rig and immersed in the water as shown in fig. 2. The tests are performed at room temperature. The total sensor accuracy is determined by measuring the sensor resistance when its value is stabilized. After converting to temperature, it is compared to the actual water temperature. The time constant is tested by quickly moving the test rig from one water bath to the another and plotting the sensor resistance against time. The time constant is then derived by converting the resistance values to temperatures and then reading the time required to reach 63.2% of the difference between the starting value and the end value. To measure static temperature offset, the sensor is placed in an oven at the same temperature as the water bath so that heat is applied from all directions and the resistance readout has stabilized. After converting to temperature, it is compared to the actual oven temperature. The static temperature offset is then given as: ∆Tstatic = ∆Twater bath - ∆Toven Fig. 3. Test setup for surface mount sensors The time constant is tested by using a test rig with two surfaces instead of the water baths. The sensor is mounted in such a way that it can be moved quickly from one surface to the other. All comparisons and measurements use the surface temperature as the reference temperature; thus, the indicated value of the time constant does not take into account the heating effects of the surface itself. Otherwise, the test conditions and methods are similar to T7335A/C types. 7 EN2R-9037 0311R7-NE DIMENSIONS AND MOUNTING T7335A/C Mounting 2.8 x 0.5 mm terminals 11 Hex 1 Location The T7335A/C sensor should be located in a position where it can detect a representative water flow temperature. /8" BSP. F Mounting • Drain water from the system. • Mount the sensor in a properly dimensioned mounting hole according fig 5. For the T7335A there is no sealing material necessary Tightening torque 8...12 Nm. • Refill the system with water and test for tightness. Ø 5.3 max 8 18 17 Fig. 4. T7335A 1-2 Ø 10,2 0,2 /8" BSP. F 1 8...13 Fig. 5. Mouting hole dimensions for T7335A/C 2.8 x 0.5 mm terminals Sealing ring 15 Hex /8" BSP. F 1 Ø 5.3 max 7 21 13 Fig. 6. T7335C EN2R-9037 0311R7-NE 8 SPECIFICATIONS, DIMENSIONS AND MOUNTING T7335B Mounting Specifications Sensor should be pushed to the bottom of sensing well. Lead wire PVC isolated 0.5 or 0.75 mm2 ,105°C max. Cable end Standard: stripped with butt-end splice Optional: connector Diameter copper tube Standard: 6 mm Optional: 4.76 mm and 5 mm Length (depending on O.S. number; see fig. 7.) L1 = overall length L2 = tube length Temperature curve depending on O.S. number 10k-A, tolerances: ± 2 K at 25°C; ± 1 K at 100°C 12k-A, tolerances: ± 2 K at 25°C; ± 1 K at 100°C 1M-A, tolerances: ± 1.2 K at 70°C; ± 2.2 K at 100°C L1 Tube Shrink sleeve* Connector* * Optional L2 Fig. 7. T7335B 9 EN2R-9037 0311R7-NE DIMENSIONS AND MOUNTING T7335D 16 8.5 10 Tabs 2.8 x 0.5 4.5 19 2.75 Identification mark: one dot for the 13 ... 15 mm size two dots for the 17 ... 18 mm size three dots for the 20 ... 22 mm size four dots for special sizes Date code Dia (depending on O.S. number) Fig. 8. Dimensions T7335D pipe mounted versions 24 Ø 4 mm 16 11 6.7 5 Tags 2.8 x 0.5 for AMP conectors 19 10 Fig. 9. Dimensions T7335D flat surface mounted versions EN2R-9037 0311R7-NE 10 Flat surface mounted versions Mounting CAUTION Location The T7335D sensor should be located in a position where it can detect a representative water flow temperature. Pipe mounted versions Make sure the sensor is fitted with the clip corresponding to the pipe diameter. Do not unmount the pipe sensors by pulling the sensor wires. Due to the number of different materials and possible environments involved, it is impossible to guarantee the corrosion resistance of this sensor type in all applications. Honeywell has tested the corrosion resistance of the sensor using a zinc passivated thread forming screw on Copper, Cast Iron, AlSil10 and Al1Si8Cu3 aluminum’s under damp conditions. However, it is strongly advised to verify the corrosion properties in the actual application, especially when mounting to other materials or when using different screws. 11 EN2R-9037 0311R7-NE ELECTRICAL CONNECTIONS Wiring • Use leadwire with good quality isolation which is suitable for the temperatures encountered. • The temperature sensors are provided with quick connect terminals which are suitable for 2.8 x 0.5 mm receptacles (e.g. series ”110” AMP fasteners). • Connect temperature sensor to the electronic control. CAUTION Switch off power supply before making electrical connections. Take care that wiring is in accordance with applicable electrical codes and local regulations. Ensure that the connections are electrically and mechanically sound. The T7335A/C/D sensors provide basic insulation between terminals and housing. The T7335A/C/D sensors with a resistance of 10 kΩ or 12 kΩ should be used in SELV circuits (see EN 60335 clause 2.5.2). The T7335A/C/D sensors with a resistance of 1 MΩ can also be connected via protective impedance (see EN 60335 clause 2.10.3) NOTE: If the appliance is tested for electrical strength, the T7335A/C sensors with a resistance of 1 MΩ should be disconnected before conducting the test (see EN 60335 clause 13.1). EN2R-9037 0311R7-NE 12 USED MATERIAL Used materials NTC: metal oxides compound, coated with epoxy resin. T7335A/C series Housing: dezincification resistant brass “O”-ring (T7335C-series only): EPDM rubber Terminals: brass, tin plated. Plastic parts: thermoplastic PBT This sensor can be use with potable water, all parts in direct contact with water are made of WRC approved materials. T7335B series Housing: copper with potted NTC using Epoxy resin. Cable: PVC isolated 0.5 or 0.75 mm2 ,105 °C max. Connector: depending on O.S. number T7335D series Housing: thermoplastic PA Terminals and shoe: brass, tin plated. Clips: zinc electroplated spring steel. 13 EN2R-9037 0311R7-NE APPLICATION NOTES Normally, the sensor is connected to an electronic control that modulates or switches a gas valve. General The T7335 sensors are all based on NTC thermistor sensing elements. For these application, the most important aspects of the system are the repeatability and the responsiveness of the controlling system to temperature changes. The NTC is characterized by an approximately exponential resistance decrease when its temperature rises. See fig. 10 The T7335A/C and D series have been optimized to these aspects. NTC’s offer the highest available sensitivity to temperature changes when compared to other temperature sensing devices with similar accuracy and costs. They also offer excellent long term stability. This enables good control at low system cost for boiler applications. The T7335B.... series were designed for uses where lower response time is not a problem. These are typically switching applications where water temperature is measuerd in storage tanks. NTC sensors are usually referenced by their nominal value at 25°C, although this information does not completely define the NTC’ s nominal resistance curve. An other applications for the T7335B.... series is an atmospheric burner appliance where a device must prevent spillage of the exhausted gases; this is sometimes referred to as electronic ”TTB”. The sensor is then fitted close to the flue inlet to detect spillage through increased temperature. The exact nominal resistance curve is defined by the so-called Steinhard and Hart equation, see page 15 for details. Intended applications The T7335 sensors are primarily designed to measure water temperature in boiler applications: • Controlling the heating circuit water temperature in central heating systems. • Controlling the domestic hot water temperature in water heaters. • Controlling both the heating circuit water temperature and the domestic hot water temperature in combi-boiler appliances. Used in combination with CVI electronics, this system allows an automatic restart after a predetermined time (as permitted by the European Standards) instead of complete lockout. Fig. 10. Application of T7335 sensors in domestic appliances EN2R-9037 0311R7-NE 14 STEINHARD AND HART EQUATION The Steinhard and Hart equation is an empirical relation between the absolute temperature T and the NTC thermistor resistance R. This function is expressed as: In this, the factors A, B and C characterize a specific NTC resistor material. The factor f is used to scale the resistance values for a given NTC material to absolute values and is defined as: Here Rt is the calibrated resistance at temperature t and Rref, t is a reference resistance at the same temperature. To calculate the resistance R as a function of absolute temperature T use: The termistor sensitivity αNTC as a function of absolute temperature is given as: 15 EN2R-9037 0311R7-NE STANDARDS AND APPROVALS As thisT7335 thermistor temperature sensor is a single component, compliance with EMC Directive 89/336/EEC is not applicable. The T7335 thermistor temperature sensor provides no safety control function for a heating appliance and is therefore not subject to the Gas Appliance Directive 90/369/EEC T7335A..../C..../D.... can only be used in SELV circuits, or protective impedance circuits. T7335B.... provides basic insulation for line voltage (1500 Vac) and can therefore only be used in SELV circuits or in appliances where the temperature sensor is not accesible. Compliance with Low Voltage Directive 73/23/EEC can only be determined in the appliance. EN2R-9037 0311R7-NE 16 ORDERING INFORMATION Ordering specification number T 7 3 3 5 A 9999 Temperature sensor Specification number A: Direct immersion B: Well immersion C: Direct immersion D: Surface mount E: Special Fig. 11. Model number chart T7335 thermistor temperature sensor 17 EN2R-9037 0311R7-NE ACCESSORIES Plug for electrical connection T7335A,C,D Lead wire length: 900 Packing quantity: 200 pcs Ordernumber: 45.900.445-011 NOTE: The plug 45.900.445-011 provides IP 44 protection on T7335D 1 MΩ version. Fig. 12. Plug 45.900.445-011 Home and Building Control Combustion Control Center Europe Honeywell BV Phileas Foggstraat 7 7821 AJ Emmen The Netherlands Tel.: +31 (-)591 695911 Fax: +31 (-) 591 695200 http://europe.hbc.honeywell.com EN2R-9037 0311R7-NE 18