CD 138 PC Series - Jianghai Europe

CD 138 PC Series
10 000h at 85°C
105°C
CD 135 BP
longer
life
CD 139 BL
CD 838 ZT
miniaturized size
105°C
longer
life
CD 138 PC
CD 137 PX
high
voltage
>600V
longest life
CD 13H BH
CD 138S WP
Item
Characteristics
Operating Temperature Range (°C)
-40 ~ +85
Voltage Range (V)
350 ~ 450
Capacitance Range (µF)
1 000 ~ 18 000
Capacitance Tolerance
(20°C, 120Hz)
± 20%
Leakage Current (µA)
After 5 minutes at 20°C application of rated voltage, leakage
current is not more than 0,01CV or 5mA, whichever is smaller C: Nominal Capacitance (µF) V: Rated Voltage (V)
Dissipation Factor (20°C, 120Hz)
Less than 0,15
Useful Life
10 000h
Lifetime
Leakage Current
Capacitance Change
Dissipation Factor
Condition:
Applied Voltage
Applied Current
Applied Temperature
Outlier Percentage
Load Life
>100 000h
Endurance Test
5 000h
Shelf Life
5 000h
1 000h
Not more than specified value
Not more than specified Not more than specified
value
value
Not more than specified
value
Within ± 30% of initial value
Within ± 20% of initial
value
Within ± 10% of initial
value
Within ± 20% of initial
value
Not more than 300% of specified value
Not more than 200% of
specified value
Not more than 130% of
specified value
Not more than 200% of
specified value
UR
UR
UR
UR
UR = 0
IR
1,4 x IR
IR
IR = 0
IR = 0
85°C
40°C
85°C
85°C
85°C
≤ 1%
≤ 1%
0%
IEC 60384
0%
Optional
Screw
· Long Life
· High Reliability
· High Currents for High Professional Applications
· and High Power Inverter
CD 136 PK
After test:
UR to be applied
for 60min
>24h before
measurement
Self-extinguishing Electrolyte on request
Multiplier for Ripple Current
Multiplier for Lifetime
Frequency Coefficient
Lifetime Diagram
Frequency
50Hz
120Hz
300Hz
1kHz
≥10kHz
Coefficient
0,8
1,00
1,10
1,30
1,40
2.0
IA
–––
IR
CD138PCSeries
1.5
1.0
X16
0.5
0.0
X8
X4
X2
X1
Lifetime
Multiplier
45
55
65
75
85
95
TA (˚C)
IA = actual ripple current at 120Hz, IR = rated ripple current at 120Hz, 85°C
Multiplier of Useful Life as a function of ambient temperature and ripple current load
Assistance needed? Please contact Jianghai Europe GmbH +49 (0) 2151 652088-72 or [email protected]
101
v2014.1
CD 138 PC Series
Ratings for CD 138 PC Series
UR.DC
(Surge
Voltage)
Code
(V)
350
(400)
2V
Screw
400
(450)
2G
450
(500)
2W
Rated
Capacitance
Max ESR
20°C,
120Hz
Typ ESR
20°C,
120Hz
Max
Ripple
Current
85°C,
120Hz
Size
ØDxL
(µF)
(mΩ)
(mΩ)
(Arms)
(mm)
1 200
1 500
1 800
2 200
2 700
3 300
3 900
4 700
5 600
6 800
8 200
10 000
12 000
15 000
18 000
1 000
1 200
1 500
1 800
2 200
2 700
3 300
3 900
4 700
5 600
6 800
8 200
10 000
12 000
15 000
1 000
1 200
1 500
1 800
2 200
2 700
3 300
3 900
4 700
5 600
6 800
8 200
10 000
12 000
215
172
143
117
96
78
66
55
46
38
31
26
22
17
14
215
179
143
119
98
80
65
55
46
39
32
26
22
18
14
215
179
143
119
98
80
65
55
46
38
32
26
22
18
67
55
43
30
27
23
19
16
14
13
11
10
8
6
4
82
70
50
40
28
23
21
19
15
14
13
12
10
8
6
93
69
56
45
35
30
24
20
16
13
11
10
9
8
5,5
6,1
7,4
8,2
10,2
11,3
12,8
14,8
16,3
18,8
22,1
25,9
28,4
34,6
41,4
5,0
5,5
6,7
7,4
9,2
9,9
11,8
13,5
14,9
17,0
20,2
23,5
25,9
31,0
37,5
5,0
6,0
7,2
8,3
9,0
10,7
12,4
13,6
15,6
18,3
21,4
23,5
28,3
33,6
51 x 83
51 x 83
51 x 96
51 x 96
51 x 130
51 x 130
64 x 115
64 x 130
77 x 115
77 x 130
77 x 155
90 x 157
90 x 157
90 x 196
90 x 236
51 x 83
51 x 83
51 x 96
51 x 96
51 x 130
64 x 96
64 x 115
64 x 130
77 x 115
77 x 130
77 x 155
90 x 157
90 x 157
90 x 196
90 x 236
51 x 83
51 x 96
51 x 115
51 x 130
64 x 96
64 x 115
64 x 130
77 x 115
77 x 130
77 x 155
90 x 157
90 x 157
90 x 196
90 x 236
Customer specific products and adaptions on request.
v2014.1
102
Assistance needed? Please contact Jianghai Europe GmbH +49 (0) 2151 652088-72 or [email protected]
Part Number System
Order Code Screw Type
EC
G
1C
BP
101
M
B
E
160
Technology
Terminal
Type
Rated Voltage
Code
Series Code
Capacitance
Code
Capacitance
Tolerance
Mounting
Diameter
Length
=M
CD 135 = BP
100 = 101 ±20%
EC = Electrolytic Screw = G
For coding
Capacitor
=K
please refer CD 136 = PK 1 000 = 102 ±10%
to the pages CD 137 = PX 10 000 = 103 +30 / -10%= Q
of ratings
CD 138 = PC
+20 / -0% = R
=B
36 = A
53 = 053
-
No double sleeve
=N
40 = B
65 = 065
V=PVC Sleeve
2 stoppers bracket+double sleeve* = I
51 = C
96 = 096
3 stoppers bracket+double sleeve* = Y
64 = D 100 = 100
O=Polyolefin
77 = E
115 = 115
90 = F
236 = 236
Standard =
V=PVC Sleeve
= BL
+20 / -10%= V No bracket, but double sleeve*
CD 13H
= BH
+50 / -10%= T * Double sleeve for diameter ≥ 51 only
CD 838
JExxxxx
Bolt
CD 139
CD 138S = WP
A361
for Specials
For Terminal Code
Material Code
only
see tables below
=D
preferred
E=PET Sleeve
101 = G
= ZT
Technical Specification Screw Type
Standard Housing
Order Code: I, Y, D, N
Bolt Housing
Order Code: B
Terminal Detail
Order
Code
Screw Definition
Hexagon-Head
M5x10
Hexagon-Head
M6x12
Hexagon-Head
M8x16
Mounting
Style
Sleeving Style
(typical design)
Total Length L1
in mm
I-Type Bracket
< 300V: Single Sleeve
L1 = L + h1 - 0,6mm
≥ 300V: ½ length Double Sleeve L1 = L + h1
Full Double Sleeve on request
L1 = L + h1
Y
Y-Type Bracket
< 300V: Single Sleeve
L1 = L + h1 - 0,6mm
≥ 300V: ½ length Double Sleeve L1 = L + h1
Full Double Sleeve on request
L1 = L + h1
D
No Bracket, no Bolt
½ length Double Sleeve
Full Double Sleeve on request
N
No Bracket, no Bolt Single Sleeve
B
Bolt
I
Mounting
Bolt:
ØD
Ød
l
Ø 36
M8
12
≥ Ø 51
M12
16
in mm
L1 = L + h1
L1 = L + h1 - 0,6mm
Single Sleeve
L1 = L + h1 - 0,6mm
Sleeving Style depending on
Rated Voltage Ur
ΔL = 0,6mm
h1 see table below
Position: Screw capacitors need to be mounted into an upright position. If a horizontal position is needed please ensure the safety vent is located
on the highest position (12 o’clock).
Bolt: Maximum Torque M12: 12,5Nm Terminal Screws: Maximum Torque M5: 3Nm M6: 6Nm
Terminal Code
v2014.1
Terminal
Code
ØD
Screw
Pitch P
d1
d2
h1
h2
A361
A511
D511
A512
D513
A641
A642
C641
D641
D642
D643
E641
A771
A772
B771
B772
B773
B774
B778
C771
C772
C773
C774
C775/C777
C779
36
51
51
51
51
64
64
64
64
64
64
64
77
77
77
77
77
77
77
77
77
77
77
77
77
M5
M5
M5
M5
M5
M5
M5
M5
M5
M6
M5
M5
M5
M6
M6
M6
M8
M5
M5
M5
M6
M5
M5
M6
M6
12,7
21,8
21,8
21,8
21,8
28,2
28,2
28,5
28,2
28,2
28,2
28,2
31,4
31,4
31,4
31,4
31,4
31,4
31,4
31,4
31,4
31,4
31,4
31,4
31,4
8
10
10
10
10
10
15
13
13
13
13
10
10
10
17,2
17,2
17,2
17,2
17,2
17,2
17,2
17,2
17,2
17,2
13
11
13,5
13
13
13
15,5
20
0
15
15
15
15,5
15,5
15,5
0
0
0
0
0
0
0
0
0
0
0
6,8
6,8
5,5
7,14
6,8
7,3
7,3
7,3
7,14
6,4
6,4
6,3
6,3
6,3
3,17
6,4
3,17
6,4
10,4/6,4
3,5
3,5
5,5
6,4
6,4
5,5
1,8
1,8
0
0
0
2,3
3,5
0
0
0
0
1,3
1,3
1,3
0
0
0
0
0
0
0
0
0
0
0
12
Terminal
Code
ØD
Screw
Pitch P
d1
d2
h1
h2
C77A
77
M5
31,4
13
0
5,5
0
D771
77
M5
31,4
13
15
6,4
0
D772
77
M5
31,4
13
15
7,14
0
D774
77
M5
31,4
13
14,2
6,4
0
D775
77
M5
31,4
13
15
6,4
0
E772
77
M5
31,4
10
15,5
6,3
1,3
F771
77
M6
31,4
13
15
6,4
0
F772
77
M5
31,4
13
15
6,4
0
A901
90
M5
31,4
10
15,5
6,3
1,3
A902
90
M6
31,4
10
15,5
6,3
1,3
B901
90
M6
31,4
17,2
0
6,4
0
B902
90
M5
31,4
17,2
0
6,4
0
B903
90
M5
31,4
17,2
0
10,4/6,4
0
C901
90
M5
31,4
17,2
0
6,4
0
C902
90
M6
31,4
17,2
0
6,4
0
D901
90
M5
31,4
10
13
5,5
0
D902
90
M5
31,4
13
15
6,4
0
D903
90
M6
31,4
13
15
6,4
0
E901
90
M6
31,4
15
17
8,6
2,4
F901
90
M6
31,4
13
15
6,4
0
A101
101
M8
41,5
17,2
21,5
11
6
preferred, other forms on request
in mm
Terminal A101 = A991, B774 = B776
B778 and B903 have different lengths h1 of each terminal.
Terminal A, B and F include potting glue. Terminal C, D and E are without glue (middle pin).
Extended cathode design only with terminal C, D. E possible.
Assistance needed? Please contact Jianghai Europe GmbH +49 (0) 2151 652088-72 or [email protected]
Part Number System
Terminal Form
Terminal A Order Code: AXXX
d1
d2
Terminal B Order Code: BXXX
d1
h1
Terminal D
Order Code: DXXX
d1
h1
h2
vent
D ±1,0
Terminal C Order Code: CXXX vent
D ±1,0
d2
d1
h1
Terminal E
Order Code: EXXX
d1
d2
h1
vent
d2
d1
h1
vent
D ±1,0
Terminal F
Order Code: FXXX
h1
h2
vent
D ±1,0
vent
D ±1,0
D ±1,0
Tolerances of d1, d2: +/- 0,3 mm, Tolerances of h1, h2: +/- 0,5 mm, CD 138S WP and CD 139 BL only available with terminal C, D and E
Bracket Mounting
I -Type
Ø D 36-90
Y-Type
Ø D 51-101
ØD
W1
W2
W3
W4
a
b
h
36
48,0
58,0
-
-
3,8
-
15
51
68,0
80,0
63,6
73,0
5
7,0
30
64
81,0
93,0
76,2
85,1
5
7,0
30
77
93,5
106,0
89
98,4
5
7,0
30
90
108,0
120,5
101,6
111,2
5
7,0
30
101
-
-
115,0
127,0
6
8,0
30
b
preferred
in mm
h = Height of brackets
Accessories for Bolt Mounting
Cap Nut
Order Code: ACCNUT3038M12
For Screw Capacitors with M12 Bolt
Cap Nut
Order Code: ACCNUT2230M12
For Screw Capacitors with M12 Bolt
mm
Insulation Washer
Order Code: ACCISO5113
For Screw Capacitors
with Diameter 51 und 64
Press Ring
mm
Insulation Washer
Order Code: ACCISO7713
For Screw Capacitors
with Diameter 77 und 90
Ø Capacitor
64
77
90
A +0.3
B +0.3
C +0.3
D +0.3
E +0.2
F +0.2
G -0.25
62.3
74.8
88.0
64.1
77.0
90.0
70.5
84.5
97.9
74.5
88.6
102.0
71.2
85.5
98.6
18.0
20.0
23.5
3.0
2.4
3.0
Product Code
Agree with RoHS
Product Code
Agree with RoHS
and UL-94-V0
mm
mm
ACC PR164 ACC PR177 ACC PR190
ACC PR464 ACC PR477 ACC PR490
All dimensions in mm
Assistance needed? Please contact Jianghai Europe GmbH +49 (0) 2151 652088-72 or [email protected]
13
v2014.1
Handling Precautions
Jianghai Electrolytic Capacitors
Warning: JIANGHAI is not responsible for any extent of possible damages to persons or things,
of any kind, caused by the improper application of and/or operating conditions harmful to electrolytic
capacitors.
Misapplications which may cause failures include, but are not limited to: * Ripple current or peak current
or voltage above specification, * Operating voltage above surge voltage specified, * Temperature exposure
beyond specified operating temperature range.
Examples of harmful operating conditions comprise, but are not limited to: * unusual storage or transport
temperatures, * excessive and/or rapid changes of ambient temperature or humidity, * heavy mechanical
shock or vibration, * corrosive and abrasive particles in the ambient (cooling) air, * conducting dust in the
ambient (cooling) air, * oil or water vapor or corrosive substances, * explosive gas or dust, * operation
under extremely high or low ambient pressure conditions (below or above sea level), * superimposed radio
frequency voltages, * radioactivity. In case of doubt about the impact of operating conditions on capacitor
performance, please contact JIANGHAI.
Personal Safety: Electrical or mechanical misapplication of electrolytic capacitors may be hazardous.
Personal injury or property damage may result from explosion of a capacitor or from the expulsion of
electrolyte due to mechanical disruption or the release of a safety vent of a capacitor.
In case of injury or skin or eye exposure to electrolyte, immediately seek professional medical advice.
Before using electrolytic capacitors in any application, please read these Handling Precautions,
familiarizing thoroughly with the information contained herein. Please check before using any of our
electrolytic capacitors if these components fulfill the requirements of your application and warnings and
instructions for use are followed.
Warranty: The information contained in this catalogue does not form part of any quotation or contract,
is believed to be accurate, reliable and up to date. Quality data are based on the statistical evaluations
of a large quantity of parts and do not constitute a guarantee in a legal sense. However, agreement on
these specifications does mean that the customer may claim for replacement of individual defective
capacitors within the terms of delivery. We will not assume any liability beyond the replacement of
defective components. This applies in particular to any consequential damage caused by component
failure. Furthermore it must be taken into consideration that the figures stated for lifetime, failure rates and
outlier percentages refer to the average production status and are therefore to be understood as mean
values (statistic expectations) for a large number of delivery lots of identical capacitors. These figures are
based on application experience and data obtained from preceding tests under normal conditions, or – for
purpose of accelerated aging – more severe conditions. JIANGHAI reserves the right to change these
specifications without prior notice. Any application information given is advisory and does not form part
of any specification. The products are not primarily designed for use in life support applications, devices
or systems where malfunction of these products can reasonably be expected to result in personal injury.
JIANGHAI customers using or selling these products for use in such applications without prior written
consent of JIANGHAI do so at their own risk and agree fully to indemnify JIANGHAI for any damage
resulting from such improper use or sale. This version of the catalogue supersedes all previous versions.
Latest versions of datasheets can be found on our homepage: www.jianghai-europe.com
For more details on precautions and guidelines for aluminum electrolytic capacitors, please refer to
CENELEC Technical Report CLC/TR 50454:2008 E, “Guide for the application of aluminum electrolytic
capacitors”.
Polarity: Electrolytic capacitors are polar and shall never be used with incorrect polarity, as there is a
possible danger of shorting or destruction.
Rated Voltage Ur: The Rated Voltage is marked on the capacitor and defined in the datasheets as Ur.
This voltage should never be exceeded and is the maximum peak voltage including any ripple voltages
allowed to avoid a shortening of the lifetime or damage of the capacitor. When a ripple current is applied
to the capacitor, the sum of the peak ripple voltage and bias DC voltage shall never exceed the Rated
Voltage. It might be necessary to lower the maximum allowed bias DC voltage, when certain ripple currents
are applied to the capacitor.
Surge Voltage: Maximum Voltage, which may be applied to the capacitor for short periods of time:
max. 1000 cycles of 30 sec. per 6 min., max. 5 pulses per hour. Capacitance drift +/- 15% max.
Reverse Voltage: Reverse voltages or voltages < 0 V are not allowed.
Recovery Voltage: After charging and discharging a capacitor there might still be a voltage between the
terminals, which is built up internally due to dielectric absorption. Please take action that this load does not
damage other devices or scare the workers during production (sparks possible).
Temperature Range: Use electrolytic capacitors only within the specified operating temperature range.
Over-Current: Currents exceeding the rated ripple currents should be avoided.
Ripple Current/Voltage: The combined value of DC voltage and peak AC voltage (due to ripple current)
shall not exceed the rated voltage and shall never be < 0 V. Use of aluminum electrolytic capacitors under
ripple current with wide amplitudes is equivalent to quick charge-discharge operation.
Rapid Charging/Discharging: Rapid Charging/Discharging generates severe heat and gas may be
emitted which may lead to explosion. Consult JIANGHAI about specially designed capacitors suitable for
such kind of applications. Example: Servo Drive Application
Balancing resistors: Balancing resistors should be utilized if capacitors are used in serial connection.
Please choose low-tolerance resistors to limit voltage drift.
Charge-Discharge Proof: JIANGHAI capacitors are charge-discharge proof, which means that 10 6
switching cycles will cause capacitance reduction of less than 10%.
Lifetime: There are many different lifetime definitions known without any true standard definition. Take
special care when capacitors are compared that the capacitors fulfill the needed requirements. JIANGHAI
publishes all conditions to be as transparent as possible. In the case of lifetime tests with additional ripple
currents, the bias DC voltage must be reduced, so that the sum of bias DC voltage and the peak of the
ripple voltage does not exceed the Rated Voltage Ur.
• Load Life: Period of time, during which the technical parameters of all capacitors stay within the given limits. JIANGHAI defines this without allowing for outliers.
• Useful Life: defined like load life, but a given percentage of components may be outside the defined limits. Useful life data are usually calculated within a confidence level of 60%. See further details in specifications and data sheets. Outlier percentage: ≤ 1%.
v2014.1
138
• Endurance Test: IEC 60384-4 defines the acceptable drift criteria of electrical parameters after the endurance tests (continuous voltage test).
• Shelf Life: Definition of time with acceptable drift of capacitor parameters after storage at upper category temperature without load. JIS-C-5102-1994
Vibration and mechanical stress: Capacitors are sensitive to vibration and mechanical forces applied
on the leads. Do not use capacitors, which have been dropped onto a rigid surface.
Insulation: If any defect of the sleeve is visible, the component should not be used – same for any kind
of visible damage. A capacitor should be electrically isolated from the following parts: Aluminum case,
cathode lead wire, anode lead wire and circuit pattern, and auxiliary terminal of snap-in type. The PVC
sleeve is not recognized as an isolator and therefore the standard capacitor should not be used in a place
where insulation function is needed. Please contact JIANGHAI if higher grade of insulation is required.
Environmental Conditions:
• Avoid direct contact with water, salt solution, oil, dewing conditions
• Halogens generally, especially fumigation treatment with bromides and flame retardent agents containing halogens must be avoided.
• Avoid exposing to direct sunshine, ozone, ultraviolet rays and x-ray radiation.
• Air Pressure: Max. 150kPa, min. 8kPa.
• No heavy air pressure changes are allowed.
• Do not use or store in an environment containing any hazardous gas (e.g., hydrogen sulphide, sulphurous acid, nitrous acid, chlorine, ammonia, bromine, methyl bromide, other halogens) or acidic or alkaline solutions.
Storage:
• Temperature 5 to 35°C, Relative Humidity below 75%.
• Electrolytic capacitors may accumulate charge naturally during storage. In this case discharge through a 1kOhm resistor before use (Recovery Voltage).
• Leakage current may be increased after long storage time. In this case the capacitor should be subjected to the rated voltage treatment through a 1kOhm resistor before use for 1 hour, then it should be discharged through a resistor of about 1 Ohm/Volt.
• Storage times above 1 year should be avoided or rated voltage treatment may be necessary.
• In accordance to IEC 60384-4 electrolytic capacitors are subject to a reforming process before acceptance testing. Rated voltage is applied via a series resistance (100Ω: Ur ≤ 100VDC,
1kΩ: Ur > 100VDC).
Soldering: Soldering conditions (temperature, times) should be within specified conditions, especially for
SMD components. Avoid high soldering temperatures as this may reduce lifetime or damage the capacitor.
Do never dip the capacitor body into molten solder. Flux should not be adhered to the capacitor’s body but
only to its terminals. For details and different methods please contact us.
Cleaning and Coating: Do not use fixing agents or cleaning substances containing halogens and the
epoxy resin coating materials. Also never use solvents containing: Halogenated hydrocarbons, alkali,
petroleum, trichloroethylene/-ethane, xylene, acetones, trichlorotrifluoroethane, tetrachloroethylene,
methylenechloride, chloroform, acetates, ketones, esters, chlorides and bromides. In case of questions
see detailed instructions.
Mounting: Other devices, which are mounted near the capacitor, should not touch the capacitor. Additional
heat coming from other components near the capacitor may reduce the lifetime of the capacitor. Do never
bend or twist the capacitor after soldering to avoid stress on the leads. Radial capacitors are not protected
against mechanical forces on the leads. Forces on the pins might damage the capacitor. No printed circuit
board tracks are allowed between the lead pads of the capacitor. Screw Terminal capacitors should only
be mounted in an upright position.
Transport: Avoid fumigation and spraying insecticides (especially with bromides) in the import or export
procedures which can cause corrosion. This applies also to the finished devices.
Maintenance: Periodical inspection should be carried out for the capacitor: visual inspection to check
pressure relief open or leakage of electrolyte, electrical characteristics as leakage current, capacitance,
and dissipation factor.
Electrolyte and Separator paper: Electrolyte and separator paper used in Aluminum Capacitors may be
flammable. Also electrolyte is electrically conductive. Therefore in case electrolyte gets in contact with PC
board it may cause corrosion of circuit pattern or cause short circuit between patterns, and may lead to
smoke generation or ignition in worst case.
Caution during Use of Capacitors: Do not touch the terminals of capacitors. Keep the capacitor free
from conductive solution, such as acids, alkali and so on. Ensure that the operating environment of the
equipment into which the capacitor has been built is within the specified conditions mentioned in the
catalogue or specification sheets.
Safety Vent: The safety vent needs some free space to open properly. Allow for free headroom of at least
2mm for diameter ≤16mm, more than 3mm for diameter 18-35mm, more than 5mm for case diameter
40mm and larger.
Emergency Actions: When the pressure relief vent is open and some gas blows out from the capacitor,
please turn the main switch of the equipment off or pull out the plug from the power outlet immediately.
During safety vent operation, extremely hot gas (>100°C) may blow out of the capacitors. Do not stand
close to the capacitors. In case of eye contact, rinse the open eye(s) with clean water immediately. In case
of ingestion, gargle with water immediately, do not swallow. Do not touch electrolyte but wash skin with
soap and water in case of skin contact.
Definition of electrical parameters: Separate documents as application notes, equivalent circuit
diagrams and so on are available on request.
Packaging: Please refer to the data book for details. Further information is available on request.
Jianghai Europe Electronic Components GmbH
2015 v1
Assistance needed? Please contact Jianghai Europe GmbH +49 (0) 2151 652088-72 or [email protected]