Interconnect Solutions Cannon Nano Miniature NDD Series Connectors Nano Miniature NDD Series Connectors The Challenge ICS’s top tier Micro connector customers approached ITT, Interconnect Solutions about a high density and robust low profile Nano miniature connector that allowed more signal carrying capacity in a smaller package. In addition, these customers identified the need to have these connectors perform in high shock and vibration environments as well as high temperature +200 degree C environments. These same customers requested the use of ITT’s standard twist pin contact system within this new form factor of products. Standard hardware accessories featuring jackscrew assembly option accommodating increased functionality in user applications Knurled Jack Screws for ease of mating High temperature LCP dielectric material providing wider range of operating capabilities for hostile environments Proven twist pin contact construction with 5 points of electrical contact and high reliability crimp joints yielding robust contact performance Thru hole PCB Mount with mating plug connector accommodating placement directly on printed circuit boards. SMT version available in the future Multiple contact layouts from 9 to 51 positions, on 0.025 centers providing greater variability in data transmission requirements Cable Harnesses available in discrete insulated wires, ribbon cable, and flex circuit terminations The ITT Solution … Interconnect Solutions collated VOC information from multiple OEM’s manufacturing sophisticated electronics equipment for Aerospace, Geophysical, and Industrial applications and correlated this input with market trend data for small form factor connectors. Based on the strong VOC results and ITT's engineering expertise in designing and manufacturing micro miniature connectors, ICS developed the dual row Nano Miniature NDD Series connector family. This new family of nano miniature connector products addresses the harsh environments typically seen in our customers’ applications and provides higher density signals within a smaller profile connector package. www.ittcannon.com Nano Miniature NDD Series Connectors Technical overview ITT has been manufacturing harsh environment single row nano miniature connectors since 1971. The new NDD series from ITT takes advantage of ITT’s over 35 years experience in nano miniature connector design to introduce a new level of innovative higher density family of connector products. This new Nano Miniature NDD Series connector will be qualified to the new military specification MIL-DTL-32139. ITT`s NDD miniature connectors are small form factor high density interconnects designed and manufactured for high reliability and harsh environment applications. These interconnects are ideal where size and weight limitations require an ultra low profile and robust interconnect package. Utilizing our innovative twist pin contact system on 0.025 contact spacing and having 5 points of electrical contact, the NDD series offers an extremely rugged small form factor interconnect solution. Typical applications for the NDD series are Avionics, Aerospace, Defense Electronics, Geophysical, Industrial Control Systems, and Medical Diagnostics. Twist Pin technology At the heart of ITT’s new dual row NDD series we've incorporated our proven twist pin contact system. The twist pin contact system has been utilized exclusively for ITT’s larger MDM series of products for over 45 years. NDD Series- Nano Miniature Connector Performance Summary Dielectric Withstanding Voltage: Contact Rating: Wire Accommodation: Insulation Resistance: Contact Resistance: Engagement/Separation Force: Operating Temperature: Humidity (Mated): Vibration: Mechanical Shock: Durability: Mating/Unmating after Durability: Salt Spray/Corrosion Resistance: Thermal Vacuum Out gassing: 250 VAC RMS at Sea Level, 100 VAC RMS at 70,000 feet 1 amp maximum #30-#32 AWG 5000 Meg ohms min @ 100 VDC 71 mv max @ 1 amp Forces not to exceed 5 oz/contact -55 ° C to +125 ° C* Per EIA-364, procedure 31-A 20 g's, in accordance with EIA-364-28, condition IV 100 g's, in accordance with EIA-364-27m condition G 500 cycles of mating durability (500 CPH Max) Forces not to exceed 7 oz/contact 48 hour salt spray, in accordance with EIA-364-26, condition B Total Mass Loss (TML) 1.0% maximum, Volatile Condensible Material, (VCM) 0.1% Max * Temperature Rating of -55 ° C to +200 ° C available with special termination processes www.ittcannon.com Nano Miniature NDD Series Connectors Electrical specifications for the connector: ITT’s dual row NDD series of connectors have a contact rating of 1 Amp maximum with a contact resistance rating of 71 millivolt drop maximum. This new connector series has a voltage rating of 250 VAC RMS at sea level and a 100 VAC RMS at 70,000 feet altitude. Insulation resistance for the connector series is rated at 5000 megaohms minimum. Current Rating Voltage Rating (DWV) Insulation Resistance 1 AMP maximum 250 VAC RMS seal level, 100 VAC RMS at 70,000 feet 5000 Meg ohms minimum Jackscrew Retainer 357-9546-000 Jackscrew, Shank 250-9553-001 Shell, Plug, Size 25 248-9797-XXX Jacknut, knurled with .050 Hex Key #30 AWG Stranded Wire High Temp Backpotting High Temp LCP Insulator with POS-Align Feature on Contact Cavity lead in Polarized Dual Lobe Dual Row Machined Shell Jackscrew #0-80 UNF-2A THD .093 min Length Plug, 51 Position Insulator, Plug, Size 25 134-9000-003 Contact, Nanopin on 25 mil Centers Gold plated Micropin 031-9542-006 ITT PART NUMBER NOMENCLATURE TO MIL-DTL-32139 ND* 03 D25 ** * * ITT CANNON SERIES MIL-DTL-32139 SLASH SHEET INSERT ARRANGEMENT WIRE TYPE HARDWARE SHELL FINISH SPACE CLASS ITT CANNON SERIES: NDS - Metal Shell, Single Row, Liquid Crystalline Polymer (LCP) Insulator (Not Currently Tooled) NDD - Metal Shell, Dual Row, LCP Insulator MIL-DTL-32139 SLASH SHEET 01 - Connector, Plug, Single Row, Nano Miniature, Dual Lobe Polarization 02 - Connector, Receptacle, Single Row, Nano Miniature, Dual Lobe Polarization 03 - Connector, Plug, Dual Row, Nano Miniature, Dual Lobe Polarization 04 - Connector, Receptacle, Dual Row, Nano Miniature, Dual Lobe Polarization INSERT ARRANGEMENT *A9 - 9 Contacts B15 - 15 Contacts *C21 - 21 Contacts D25 - 25 Contacts *E31 - 31 Contacts F37 - 37 Contacts G51 - 51 Contacts * Not currently tooled by ITT WIRE TYPE 01 - 6 inches long 02 - 18 inches long 03 - 36 inches long 04 - 6 inches long 05 - 18 inches long 06 - 36 inches long 07 - 6 inches long 08 - 18 inches long 09 - 36 inches long 10 - 6 inches long HARDWARE For slash sheets /1 and /3 only: S = Jackscrew Installed For slash sheets /2 and /4 only: T = Threaded hole SHELL FINISH C = Aluminum, Cadmium Finish N = Aluminum, Electroless Nickel Finish S = Stainless Steel, Passivated – Not currently tooled by ITT Cannon T = Titanium – Not currently tooled by ITT Cannon SPACE CLASS Blank = For Non-Space Applications S = Space Class Testing Performed #30 AWG wire per Nema HP3-ETXBBB9, White #30 AWG wire per Nema HP3-ETXBBB9, White #30 AWG wire per Nema HP3-ETXBBB9, White #30 AWG wire per Nema HP3-ETXBBB(*), Color Coded per MIL-STD-681, Sys 1, Ten Solid Colors Repeating #30 AWG wire per Nema HP3-ETXBBB(*), Color Coded per MIL-STD-681, Sys 1, Ten Solid Colors Repeating #30 AWG wire per Nema HP3-ETXBBB(*), Color Coded per MIL-STD-681, Sys 1, Ten Solid Colors Repeating #30 AWG wire per MIL-W-22759/33-30-9, White #30 AWG wire per MIL-W-22759/33-30-9, White #30 AWG wire per MIL-W-22759/33-30-9, White #30 AWG wire per MIL-W-22759/33-30-(*), Color Coded per MIL-STD-681, Sys 1, Ten Solid Colors Repeating Consult Factory for additional wire terminations www.ittcannon.com * Nano Miniature NDD Series Connectors Even with a wide range of choices in interconnect configurations, ITT recognized that customers were demanding higher density connectors operating at higher temperature ranges. Based on ITT’s nearly 50 years of experience in developing Micro interconnect technologies, we proudly present our next generation dual row NDD Nano (0.025) connector system, soon to be qualified to the Mil DTL 32139 specification. This high density interconnect package provides a robust shock and vibration capable solution, offering multiple configurations from 9 to 51 contact positions and including PCB versions. The unique knurled jackscrew assemblies allow for easier mating and demating, which is important for such small form factor connectors. Also, the entire connector family can be rated for 200 degree C environments based on ITT’s material selection and process technologies. Product Features • Micro twist Pin contact system • 0.025 contact spacing • Meets the performance requirements of Mil DTL-32139 (Qualification in process) • 1 amp contact rating • LCP Dielectric with operating temperature from -55 degrees c to 200 degrees C • Multiple contact arrangements from 9 to 51 positions • Knurled jack screw assembly hardware Applications • Defense Electronics • High Temperature Geophysical Exploration • Aerospace Structures • Satellite Systems • Medical Electronics www.ittcannon.com Customer Support Locations CHINA Tuopandun Industrial Area, Jinda Cheng, Xiner Village, Shajing Town, Baoan District, Shenzhen City, Guangdong, China 518125 phone: +86.755.2726.7238 fax: +86.755.2726.7515 GERMANY Cannonstrasse 1 Weinstadt, 71384 phone: +49.7151.699.0 fax: +49.7151.699.217 FRANCE 15, Boulevard Robert Thiboust Serris, France 77700 phone: +33.1.60.04.93.93 fax: +33.1.60.04.93.90 HONG KONG Units 2405-6, 24/F, ING Tower 308 Des Voeux Road Central Hong Kong phone: +852.2732.2720 fax: +852.2732.2919 ITALY Corso Europa 41/43 Lainate (MI), Italy 20020 phone: +39.02938721 fax: +39.0293872300 JAPAN 11-3, 5 Chome,Hibarigaoka, Zama-shi Kanagawa, Japan 228-0003 phone: +81.462.57.2010 fax: +82.462.57.1680 UK Jays Close, Viables Estate Basingstoke, RG22 4BA phone: +44.1256.311200 fax: +44.1256.323356 USA 666 East Dyer Road Santa Ana, CA 92705 toll free: +1.800.854.3028 phone: +1.714.557.4700 fax: +1.714.628.2142 www.ittcannon.com ©2008 ITT Corporation. “Engineered for life” and “Cannon” are registered trademarks of ITT Corporation. Specification and other data are based on information available at the time of printing, and are subject to change without notice.