ca_A1-A163.qxd:Layout 1 2/9/11 7:48 PM Page 1 ca_A1-A163.qxd:Layout 1 2/9/11 7:51 PM Page 157 CGE These high power connectors feature one contact in a two-piece rigid insulator. The aluminum shell has a chromate finish over cadmium. The operating temperature ranges from -55˚C to +125˚C (-67˚F to +257˚F). The contacts of copper or copper alloy with hard sliver finish are designed for crimping* or termination to solid copper conductors with threaded bolts. The mechanical durability is a minimum of 500 mating cycles. The crimp contacts accept wires per DIN 46438 (25-240 sq. mm). Contact retention is achieved by the two-piece insulator, which is fixed to the shell with a snap-in ring. This allows unlimited exchange of the crimp contacts. The bayonet coupling assures fast coupling and uncoupling. Color-coded snap-in points indicate positive mating. Plugs and receptacles are waterproof in mated conditions up to 1 bar (35 feet of water). * Of untraflexible shielded cables Connector Design Receptacle CGE2...B-04 INSULATOR CYLINDRICAL CYLINDRICAL CONTACT CONTACT FRONT SIDE O RING O RING SHELL SPRING RING INSULATOR REAR SIDE INSULATOR CYLINDRICAL CONTACT REAR SIDE SPRING RING Plug CGE6...B-03 SPRING CONTACT INSULATOR FRONT SIDE O RING Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com A-157 BARREL ASSEMBLY A Circular These connectors are used to transmit very high current at low voltage, as for example in the electrical equipment of military land and sea-borne vehicles and in industrial facilities. The connectors meet the mating dimensions, mechanical features and rear panel installation requirements of VG 95234. These CGE connectors are in accordance with VG 96929 spec and CVG95218. ca_A1-A163.qxd:Layout 1 2/9/11 7:51 PM Page 158 CGE How to Order Circular A CGE 6 E 32 H 24 F - B * Series Cannon Designation Shell style 0 - wall mounting receptacle with flange 1 - cable connecting plug 2 - box mounting receptacle with flange 6 - straight plug 8 - plug 90º 9- bulkhead Class E - environmental, JP67 acc to DIN 40050 Shell size 16 - 18 - 22 - 28 - 32 Contact arrangement 16H2 - shell size 16, 1 contact H2 18H5 - shell size 18, 1 contact H5 22H9 - shell size 22, 1 contact H9 28H15 - shell size 28, 1 contact H15 32H24 - shell size 32, 1 contact H24 Contact size H2 - 25 mm2 H5 - 50 mm2 H9 - 95 mm2 H15 - 150 mm2 H24 - 240 mm2 Contact type F - spring contact X - CYL - Spring cont. (CGE9) Z - cylindrical contact Keyway polarization Standard - 180º W - 120º Bayonet coupling B - Bayonet Coupling Modification 05 - through-holes in flange 03 - adapter for heat-shrink boots 04 - rear panel mounting, threaded holes 05 - same as -04, however, with through-holes 14 - shielded version 16 - thread bolt termination, front panel mounting, O ring for sealing between wall and receptacle (for CGE2EB only) Dimensions shown in inches (mm) Specifications and dimensions subject to change A-158 www.ittcannon.com ca_A1-A163.qxd:Layout 1 2/9/11 7:51 PM Page 159 CGE How to Order VG96929 F F N A Circular Series Basic Part Number Connector Style A1 - Wall mounting receptacle; rear mounting flange with through holes A2 - Wall mounting receptacle ; rear mounting flange with threaded contact terminal B1 - Wall mounting bulkhead receptacle C - Wall mounting receptacle; rear mounting square flange with heat shrink boot adaptor E - Plug with 90; shielded with heat shrink boot adaptor F - Straight plug with heat shrink book adaptor G - Straight plug; shielded with heat shrink book adaptor Connector Size 16 18 22 28 32 Contact Number F - Socket Z - Pin Keyway Position N - 180º W - 120º Note: For detailed contact info please see page B-3 Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com 28 A-159 ca_A1-A163.qxd:Layout 1 2/9/11 7:51 PM Page 160 CGE Performance and Material Specifications Circular A Mechanical Data Admissible ambient temperature -55º C to +125º C JP 67 according to DIN 40050 Test pressure: 1 bar over pressure Test duration: 16 hours 200 m/s2 for 16 to 2000 Hz 500 mating cycles Class Vibration Mechanical Durability Electrical Data Contact Rating Shell Size 16 18 22 28 32 Contact Size Max Current rating (amps at 125º C ambient temperature) Max short-time load approximate 0,5 - 1 sec. (amps) H2 H5 H9 H15 H24 250 300 500 650 1000 750 1000 2000 3000 5000 Air and Creepage Paths Air path .118 (3.00) min. Creepage path .197 (5.00) min. Contact Resistance Contact Size Contact Resistance (m0hm max) H2 H5 H9 H15 H24 0,6 0,3 0,15 0,1 0,07 Insulator Resistance min 5000 M0hm Materials and Finishes Shell Finish Insulator Contact Finish O-Rings Aluminum Alloy Olive Chromate over cadmium PTFE Copper and copper alloy Hard Silver Viton Dimensions shown in inches (mm) Specifications and dimensions subject to change A-160 www.ittcannon.com ca_A1-A163.qxd:Layout 1 2/9/11 7:51 PM Page 161 CGE Wall Mounting Receptacle CGE0E – B-03 Acc. to VG 96929B1 Threaded holes in flange, adapter for heat shrink boot a -0,15 27,4 30,8 37,4 46,6 53,4 d1 ±0,15 20,3 25,8 33,0 41,3 46,1 d2 ±0,3 22,7 28,4 35,3 44,8 49,6 d3 M4 M4 M4 M5 M5 e ±0,1 24,6 27,0 31,8 39,7 44,5 g ±0,1 3,5 3,5 3,5 3,5 3,5 l1 ±0,3 41,0 50,0 55,0 65,3 29,0 l4 ±0,3 20,0 23,05 23,05 24,05 4,0 l5 ±0,15 3,2 4,0 4,0 4,0 57,0 Circular Shell size 16 18 22 28 32 A l6 ±0,3 32,5 35,0 41,0 50,8 CGE2E – B-04 / CGE2E – B-04 / -05 Acc. to VG 96929A1 Box mounting receptacle, rear panel mounting, -04 - Threaded holes in flange, -05- Through holes in flange Shell size a -0,15 27,4 30,8 37,4 46,6 53,4 16 18 22 28 32 d1 ±0,15 22,1 27,0 34,9 44,4 49,2 l3 l2 Box Mounting Receptacle d1 d Mod 04 M4 M4 M4 M5 M5 e ±0,1 24,6 27,0 31,8 39,7 44,5 Mod 05 4,3 4,3 4,3 4,3 5,3 l1 ±0,3 41,0 50,0 54,0 65,3 66,8 l2 ±0,2 20,0 23,15 23,15 24,15 29,0 l3 ±0,3 32,5 35,0 41,0 50,8 57,0 n ±0,1 3,2 4,0 4,0 4,0 4,0 CGE2E – B-16 Box Mounting Receptacle Acc. to VG 96929A2 Front panel mounting, Through holes in flange, threaded bolt termination for solid copper rail Shell size 18 22 28 32 a -0,15 30,8 37,4 46,6 53,4 d1 M8 M12 M12 M16 d2 -0,15 26,9 33,2 42,8 49,2 d +0,2 4,3 4,3 4,3 4,3 e ±0,1 27,0 31,8 39,7 44,5 g ±0,3 4,0 4,4 4,0 6,0 h 27,5 38,0 32,0 44,5 Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com A-161 l1 max 55,0 66,0 62.0 78,0 l2 ±0,3 23,15 23,25 24,15 29,0 l5 ±0,5 15,0 25,3 20,0 22,0 l7 ±0,3 35,0 41,0 50,8 57,0 n ±0,15 4,0 4,0 4,0 4,0 AF 3 6 6 8 ca_A1-A163.qxd:Layout 1 2/9/11 7:51 PM Page 162 CGE CGE6E – B-03 Circular A Straight Plug Acc. to VG 96929G Adapter for heat shrink boots Shell size 16 18 22 28 32 d1 max 32,2 36,5 43,1 53,5 60,1 d2 -0,1 20,2 25,8 31,5 41,3 46,1 d3 max 22,7 28,4 35,3 44,8 49,6 g l1 max 44,0 53,0 57,0 65,0 65,0 3,5 3,5 3,5 3,5 3,5 CGE6E – B-14 Straight Plug Acc. to VG 96929F 360° HG shielding by grounding fingers, Shielded endbell for heat shrink boots Shell size 16 18 22 28 32 d1 max 32,0 36,5 43,1 53,5 60,1 d2 ±0,15 24,0 28,7 34,1 40,7 47,3 d3 max 26,0 32,0 37,0 44,0 51,6 d4 ±0,1 15,5 20,0 25,5 32,0 38,0 g ±0,1 1,0 1,0 1,0 1,0 2,0 l1 max 70,0 76,0 86,0 98,0 98,0 AF l4 max 57 58 65 l6 ±0,2 2,9 3,2 3,2 26 32 38 50 54 CGE8E – B-03 / CGE8E – B-14 90° Plug Acc to VG 96929 E With grounding fingers, shielded 90° adapter, for heat shrink boots -14 - same as VG96929 E -03 - Adapter for heat shrink boots Shell size 22 28 32 d1 max 43,1 53,0 60,1 d2 max 39,0 43,7 48,6 d3 max 42,5 48,0 52,5 l1 ±1,0 81,0 79.0 84,0 l3 max 41,5 41,5 41,5 l max 101,0 102,0 112,0 AF 38 50 52 Dimensions shown in inches (mm) Specifications and dimensions subject to change A-162 www.ittcannon.com ca_A1-A163.qxd:Layout 1 2/9/11 7:51 PM Page 163 CGE CGE9E – X-B-04 Bulkhead acc to VG 96929C1, C2 C1- threaded holes in flange C2 - with through holes in flange A Circular Shell size 22 28 32 a -0,15 37,4 46,6 53,4 d1 c2 4,3 5,3 5,3 d1 c1 M4 M5 M5 e ±0,1 31,8 39,7 44,5 l1 max 52,1 52,1 60,5 l2 ±0,3 24,0 23,6 25,2 l3 ±0,1 4,0 4,0 4,0 Accessories Metal Dust caps for CGE plugs and receptacles Please see page 1147 in the CA-Bayonet section Dust caps of CA-B can be utilized for CGE in accordance iwth the relevant size Sealing Gaskets Shell Size 16 18 22 28 32 Order Reference Neoprene 075-8504-000 075-8505-000 075-8507-000 075-8509-000 075-8510-000 Order reference shielded 075-8504-001 075-8505-001 075-8507-001 075-8509-001 075-8510-001 Contact Crimp Tools Crimp Tool Hydraulic, hand operated: Electro-hydraulic, 230 V AC operated Crimp dies H2 H5 H9 H15 H24 Designation CCT-HEX-K-CGE-25mm2 CCT-HEX-K-CGE-50mm2 CCT-HEX-K-CGE-95mm2 CCT-HEX-K-CGE-150mm2 CCT-HEX-K-CGE-240m2 Order Number 121586-5243 121586-5245 121586-5246 121586-5247 121586-5248 Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com A-163 Designation HK120 HK12-EL Order No. CT121586-5077 CT121586-5075 l4 ±0,3 41,0 50,8 57,0