Cannon Cover headline Cover headline SURE-SEAL Series SURE-SEAL Reliability. Low Cost. Performance. Delivery. SURE-SEAL connectors – a series of low cost and environmentally sealed connectors. SURE-SEAL connectors were designed to meet the increased requirements for safety and reliability in the automotive field brought about by Department of Transportation regulations. These sealed connectors satisfy all of the parameters defined by automotive / industrial standards including vibration, shock, temperature cycling, salt water spray and immersion, petroleum derivatives, industrial gas, and most important low millivolt drop and low contact resistance. The one-piece molded body and rugged multiple moisture seals make the SURE-SEAL connector a natural for applications whose outside contaminants must be excluded. One of the many features of the SURE-SEAL connector is its simplicity. In addition to the contacts, only two other parts – the connector bodies – are required to complete the interconnect. Features Low Installed Cost Polarized Against Mis-Mates SURE-SEAL connectors are designed to be terminated by the O.E.M. SURE-SEAL connector mating faces are constructed with two stepped planes; the plug and receptacle must be properly oriented in order for the contacts to engage. For “ blind” mating a raised indexing rib and matching raised indexing spline has been added to the plug and receptacle. Field Service When necessary, SURE-SEAL connectors can be changed, modified or wired in the field. Water Submersible Not just splash proof, but truly submersible for short periods of time. SURE-SEAL fulfills the requirements according to IP68, IEC 60529. Note: Although SURE-SEAL can withstand submersion, it is not designed to be an underwater connector. One-Piece Molded Bodies The SURE-SEAL connector incorporates a very simple one-piece molded body. No other parts – other than contacts – are needed to assemble a complete connector. Resistant to Automotive/Commercial Environment Low Cost Stamped Contacts SURE-SEAL connectors are designed to meet temperatures from – 40º C to 105º C under conditions of high humidity severe vibration, ice and mud. Sealing integrity is still maintained with exposure to brake fluid, gasoline, diesel fuel, anti-freeze, ultra violet, ozone, steam cleaning under normal operating conditions. Without sacrificing quality, the cost of SURE-SEAL connectors is kept low with stamped contacts available on reels in a continuous strip for use on the industry accepted semi automatic crimp press with mini applicator. All contacts utilize a “ B” type crimp. Wide Wire Gage and Cable Accommodations Environment & Health Ideally suited to be terminated on wires of size 0,4-1,5 mm2 (AWG 14-20), wire sizes with insulation in the range of 1,4-1,8 for Mini Sure Seal, resp. 1,8 - 2,8 for Sure Seal, termination to multiconductor jacketed cables in the range of 5,3 to 12,4 mm diameter and can be terminated to five different wire ranges depending on contact arrangements with total environment sealing still assured. RoHS compliant Locking ring Sealing lips Design Boot Sealing lips Locking groove Guide edge Locking groove Sealing lips Pin contact Polarization Socket contact Boot Socket contact Pin contact Polarization Guide edge Sealing lips Wire hole fillers The ITT “Engineered Blocks” symbol and the composite ITT logo are registered trademarks of ITT Corporation. © 2012. Dimensions shown in mm Specifications and dimensions subject to change 2 www.ittcannon.com SURE-SEAL Interconnect Technologies & Solutions for the Transportation Industry For over 90 years, ITT has been developing innovative solutions for harsh environment applications. We have a proven track record of demonstrating our expertise and commitment to the transportation industry, offering the broadest portfolio of interconnect products. Our interconnect range include sealed circulars, plastic and metal shell bayonet coupling circulars, miniature metal shell circulars, PC board header connectors and sensor and direct device connectors. ITT is also a systems supplier, providing value-added module and harness assemblies. In addition to the SURE-SEAL series, we also offer these connectivity solutions: Cannon APD Cannon CA-Bayonet In-line and bulkhead connectors are resistant to the harsh environmental conditions (contaminants, vibration and shock) and sealed up to IP69K. Signal and power connectors with exceptional sealing against the ingress of fluids and will withstand the effects of high vibrations. Cannon Trident Cannon SLC/SLE Versatile range of electrical connectors based on a standard contact design. Options include: industrial grade, harsh environment and shielded circulars. Environmentally sealed connector created for printed circuit board, black box, cable-tocable or bulkhead applications. Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 3 SURE-SEAL Connector Series Selection Table Sure Seal CLC SLC SLE APD Trident Rectangular Trident Circular Military - - - - - - - Standards/Associated Specifications - SAE J2030 USCar SAE J2030 USCar SAE J2030 USCar ISO 15170 UL 1977 NFF 61-030 (TFR) UL 1977 EN 61984 MIL-DTL-5015 VG 95342 2 to 10 2 &4 5, 8, 10 & 15 19 & 28 1 to 51 2 to 36 4 to 48 1 to 65 250 V AC 250 V AC High Voltage: 500 V DC/AC 50 V DC MS E/F/R General Industrial/Commercial Number of Circuits Electrical Max. Operating Voltage Dielectric Withstanding Voltage (at sea level) Max. Current Rating @ 40°C Mechanical EMI/RFI Shielding 300 V AC 300 V AC 300 V AC 1200 V AC 1000 V AC 1000 V AC 1000 V AC 1000 V AC High Voltage: 3500 V AC 2000 V AC 2000 V AC High Voltage: 3500 V AC 3000 V AC 17 A 5A 13 A 13 A 245 A 13 A 30 A 245 A - - - - - - Wire Gauge Range AWG 20 to 14 20 to 16 20 to 16 20 to 16 22 to 0 26 to 14 26 to 12 26 to 0 Wire Gauge Range mm² 0,4 - 1,5 mm² 0,50 - 1,0 mm² 0,50 - 1,0 mm² 0,50 - 1,0 mm² 0,35 - 50 mm² 0,14 - 2,5 mm² 0,14 - 4,0 mm² 0,14 - 50 mm² Power & Signal Layouts - - - - - - 100 25 25 25 50 500 500 100 Ring Snap Clip Lock Snap Lock Snap Lock Bayonet Snap Lock Bayonet Thread - - - Environmental Sealing (mated condition) IP 68 (1 bar / 12h) IP 68 IP 68 IP 68 IP67 IP69k IP 20 IP 67 IP 65 Operating Temperature -40°C to 105°C -40°F to 221°F -40°C to 150°C -40°F to 302°F -40°C to 150°C -40°F to 302°F -40°C to 125°C -40°F to 257°F -40°C to 125°C -40°F to 257°F -55°C to 105°C -67°F to 221°F -55°C to 125°C -67°F to 257°F -55°C to 125°C -67°F to 257°F Mating Cycles (max.) Type of Coupling Mechanical Coding Environmental 48 V DC 48 V DC High Voltage: 500 V DC/AC Shock Test (g‘s) - 50 100 100 100 - 50 50 50 10 - 55 Hz 1,5 mm 100 m/s² 10 g´s 100 m/s² 10 g´s 100 m/s² 10 g´s 300 m/s² 30 g‘s 100 m/s² 10 g´s 100 m/s² 10 g´s 100 m/s² 10 g´s - - - Nitril-Butadien Elastomer Thermoplastic Thermoplastic Thermoplastic Black Nylon or Zinc Alloy Aluminum Alloy RoHS Nickel (48h salt spray) - - - - - - Cadmium (olive, 500h) - - - - - - - RoHS Zinc Cobalt (black, 200h) - - - - - - - Zinc Cobalt (green, 200h) - - - - - - - - RoHS Zinc Nickel (blue, 500h) BLUE GENERATION® - - - - - - - - Tin or Silver Tin or Gold Tin or Gold Tin or Gold Tin, Silver or Gold Tin or Gold Tin or Gold Silver or Gold Max. Vibration Resistance - Individual Wire Sealing Cable Jacket Sealing Shell Plating Shell Material Contact Plating Polyamide Plastic Polyamide Plastic - Contacts Crimp, machined - Crimp, stamped Solder - Printed Circuit Solder - Co-Ax Fiber Optic First-Mate Last-Break - - - - - - - - - - - - - - - - Available - Not available - - - Dimensions shown in mm Specifications and dimensions subject to change 4 www.ittcannon.com SURE-SEAL CA-INDUSTRIAL CA Triple Thread CGL - - - VG 95234 - ISO 16750 VG 95234 DIN/VDE 0627 5.4.3 IEC 512-25-1 DIN/VDE 0100 Part 410 MIL-DTL-26482 Series 1, VG 95328 MIL-DTL-26482 Series 1, VG 95328 1 to 85 2 to 55 1 to 85 3 to 11 2 to 61 50 V DC 50 V DC 50 V DC 700 V DC 3000 V AC 2000 V AC 3000 V AC 245 A 30 A 245 A CA Bayonet KPT / KPSE KPTC PV KJL KJ KJA MIL-DTL 26482 Series 2 MIL-DTL-38999 Series I MIL-DTL-38999 Series II MIL-DTL-38999 Series III 2 to 61 3 to 61 3 to 128 3 to 128 3 to 128 50 V DC 50 V DC 500 V AC 1250 V AC 1250 V AC 1250 V AC 7200 V AC 2300 V AC 2300 V AC 2300 V AC 2300 V AC 2300 V AC 2300 V AC 100 A 22 A 22 A 23 A 23 A 23 A 23 A - 26 to 0 26 to 12 26 to 0 15 to 3 24 to 16 24 to 16 24 to 12 28 to 12 28 to 12 28 to 12 0,14 - 50 mm² 0,14 - 4,0 mm² 0,14 - 50 mm² 1,5 - 25 mm² 0,21 - 1,91 mm² 0,4 - 2,0 mm² 0,4 - 5,0 mm² 0,45 - 5,0 mm² 0,45 - 5,0 mm² 0,45 - 5,0 mm² - - 500 200 500 500 500 500 500 500 500 500 Reverse Bayonet Reverse Bayonet Triple Thread Bayonet Bayonet Bayonet Bayonet Bayonet Bayonet Triple Thread - - - - IP68 (1 bar / 16h) IP69k IP68 (1 bar / 16h) IP69k IP68 (1 bar / 16h) IP69k IP 67 IP 68 (0,2 bar / 48h) IP 68 (0,2 bar / 48h) Environmental resitant acc. to EIA-364-02 Environmental resitant acc. to EIA-364-02 Environmental resitant acc. to EIA-364-02 Environmental resitant acc. to EIA-364-02 -55°C to 125°C -67°F to 257°F -55°C to 125°C -67°F to 257°F -55°C to 125°C -67°F to 257°F -50°C to 140° C -58°F to 284°F -55°C to 125°C -67°F to 257°F -55°C to 125°C -67°F to 257°F -55°C to 200°C -67°F to 392°F -65°C to 200°C -85°F to 392°F -65°C to 200°C -85°F to 392°F -65°C to 200°C -85°F to 392°F 50 50 50 50 50 50 10 300 300 300 200 m/s² 20 g´s 100 m/s² 10 g´s 300 m/s² 30 g‘s 300 m/s² 30 g‘s 200 m/s² 20 g´s 200 m/s² 20 g´s 200 m/s² 20 g´s 300 m/s² 30 g‘s 10Hz - 500Hz Random: 43,7g 600m/s² 60g‘ - - - Aluminum Alloy Aluminum Alloy Aluminum Alloy Aluminum Alloy Aluminum Alloy Aluminum Alloy Aluminum Alloy Aluminum Alloy Aluminum Alloy Aluminum Alloy Silver or Gold - - - - - - - - - - - - - - - - - Gold Gold Gold Gold Gold - - - - - - - - - - - Tin or Gold Silver or Gold Silver or Gold - Gold (KPSE) - - - (KPT) - - - - - - - - - - - - - - - I (A) 20 Dimensions shown in mm Specifications and dimensions subject to change 15 1) 10 5 1 10 www.ittcannon.com 20 30 40 50 Connector fully equipped 5 60 70 80 90 100 110 120 130 † (ºC) SURE-SEAL Table of Contents Introduction 2 Features 2 Connector Series Selection Table 4-5 Mini SURE-SEAL Technical Data 7 Contact Arrangements Part Numbers Measurements 8-9 SURE-SEAL Technical Data 10 Contact Arrangements Part Numbers Measurements 11-14 SURE-SEAL Accessories 15-16 Tools 17-26 Wiring Instructions 27-28 Part Number Index 29 Product Safety Information 30 I (A) 20 Dimensions shown in mm Specifications and dimensions subject to change 15 1) 10 5 1 10 20 30 40 50 Connector fully equipped 60 70 80 90 100 110 120 130 † (ºC) 6 www.ittcannon.com MiniSURE-SEAL SURE-SEAL Electrical Data Materials and Finishes Operating Voltage 48 VDC* Operating Current see derating curve Contact Resistance 10 Milliohms max. Plug and Receptacle Nitril-Butadien rubber Contacts, stamped Copper alloy, tin plating Dielectric Withstanding Voltage 1200 VAC at sea level Contacts, machined Copper alloy, hard silver plating Insulation Resistance Applications 100 Megaohms min. Industrial Machinery Wire Dimensions Rail Wire Range 0,4– 0,75 mm2 (AWG 20—18) Wire Insulation Sealing Range 1,4– 1,8 mmØ Construction & Cleaning Vehicles Trucks & Busses Cranes Mechanical Data No. of contacts per connector 2 to 4 Polarization Stepped plane positive polarization and visual polarization Contact Retention 30 N minimum Durability 50 mating cycles with stamped contacts, tin-plated 100 mating cycles with machined contacts, silver-plated Environmental Data Temperature Range -40°C to 105°C Humidity Range up to 95% r.h. Sealing IP 68 (100 kPa = 1 bar/12 h) (IEC 60529) Salt Spray 100 h (DIN 50021, test SS) Vibration Sine wave 10-55 Hz, 1,5mm (IEC 60512-4, test 6d) Physical Shock Half sine 500 m/s2, 11ms Fluid Compatability Fuel, engine oil, break fluid, detergent fluid and others Ozone Resistance 50 pphm, 48 h (DIN 53509-1) Current [A] Current rating - Mini SURE-SEAL Ambient Temperature [°C] —1: 2-way connector, wire size 0,75mm2 —2: 2-way connector, wire size 0,4mm2 *Further information available upon request Connector fully equipped with stamped contacts I (A) 20 Dimensions shown in mm Specifications and dimensions subject to change 15 1) 10 5 1 10 www.ittcannon.com 20 30 40 50 Connector fully equipped 7 60 70 80 90 100 110 120 130 † (ºC) SURE-SEAL Mini SURE-SEAL Contact Arrangements Pin Socket Receptacle Plug 1 1 3 2 2 3 contacts 2 contacts 1 1 1 2 3 4 3 contacts 2 contacts 4 contacts 3 2 2 1 2 3 4 4 contacts Part Numbers Plug 33,2 ±0,3 No. of contacts Shell size black 2 MSS 2 P 120-8552-100 3 MSS 3 P 120-8552-101 4 MSS 4 P 120-8552-102 B A 6 11,9 ±0,25 D Receptacle No. of contacts Shell size black 33,2 ±0,3 2 MSS 2 R 120-8551-100 3 MSS 3 RA 120-8551-101 4 MSS 4 R 120-8551-102 6 35,5 ±0,4 B A C CE4518/1 11,9 ±0,25 21,5 ±0,4 D Measurements I Shell size ØA ± 0,15 ØB - 0,2 ØC - 0,3 ØD ± 0,3 MSS 2 P/R 8,2 9,6 13,4 16,3 MSS 3 P/R 8,8 10,4 14,4 13,4 MSS 4 P/R 8,8 11,0 15,0 13,4 (A) 20 Dimensions shown in mm Specifications and dimensions subject to change 15 1) 10 5 1 10 20 30 40 50 Connector fully equipped 60 70 80 90 100 110 120 130 † (ºC) 8 www.ittcannon.com C Mini SURE-SEAL SURE-SEAL Contacts, stamped With insulation support Mini SURE-SEAL 0,4– 0,75 mm2 Pins Sockets Wire hole fillers individual 330-8672-100 031-8703-100 225-1012-000 on reels, 5000 pcs. 121348-0100 121347-0100 225-1012-000 C A Pin Socket A B A 9,7±0,2 B 3min. 1. B Contact Ø1,95 Ø1±0,05 Ø1,2±0,2 B Ø2,4±0,2 A Ø2,7±0,2 20±0,3 2,7±0,2 Sleeve Wire hole filler * * Wire hole fillers are inserted into unused cavities instead of a contact in order to create a watertight sealing. Contacts, machined Mini SURE-SEAL 0,4– 0,75 mm2 individual Pins Sockets Wire hole fillers 330-8672-005 031-8703-052 225-1012-000 20 9,7 2,7 Ø1,95 Ø2 Ø2,7 Ø1,4 ±0,1 Sleeve 6,5 20 2,7 Pin Socket Wire hole filler * 9,7 Ø1,05 Ø2 Ø2,7 Ø1,4 ±0,1 Ø2,4 Ø1,2 6,5 * Wire hole fillers are inserted into unused cavities instead of a contact in order to create a watertight sealing. I (A) 20 Dimensions shown in mm Specifications and dimensions subject to change 15 1) 10 5 1 10 www.ittcannon.com 20 30 40 50 Connector fully equipped 9 60 70 80 90 100 110 120 130 † (ºC) SURE-SEAL Electrical Data Materials and Finishes Operating Voltage 48 VDC* Plug and Receptacle Nitril-Butadien rubber Operating Current see derating curve Contacts, stamped Copper alloy, tin plating Contact Resistance 10 Milliohms max. Contacts, machined Copper alloy, hard silver plating Dielectric Withstanding Voltage 1200 VAC at sea level Insulation Resistance Applications 100 Megaohms min. Industrial Machinery Rail Wire Dimensions Construction & Cleaning Vehicles 0,75– 1,5 mm2 (AWG 18—14) 0,5-1,0 mm2 (AWG 20—16) Wire Range Wire insulation Sealing Range Trucks & Busses Cranes 1,8– 2,8 mmØ Mechanical Data No. of contacts per connector 2 to 10 Polarization Stepped plane positive polarization and visual polarization Contact Retention 35 N minimum Durability 50 mating cycles with stamped contacts, tin-plated 100 mating cycles with machined contacts, silver-plated Current rating - SURE-SEAL Environmental Data -40°C to 105°C Humidity Range up to 95% r.h. Sealing IP 68 (100 kPa = 1 bar/12 h) (IEC 60529) Salt spray 100 h (DIN 50021, test SS) Vibration Sine wave 10-55 Hz, 1,5mm (IEC 60512-4, test 6d) Physical Shock Half sine 500 m/s2, 11ms Fluid Compatability Fuel, engine oil, break fluid, detergent fluid and others Ozone Resistance 50 pphm, 48 h (DIN 53509-1) Current [A] Temperature Range Ambient Temperature [°C] —1: 2-way connector, wire size 1,5mm2 —2: 7-way connector, wire size 1,5mm2 —3: 2-way connector, wire size 0,5mm2 —4: 7-way connector, wire size 0,5mm2 Connector fully equipped with stamped contacts *Further information available upon request I (A) 20 Dimensions shown in mm Specifications and dimensions subject to change 15 1) 10 5 1 10 20 30 40 50 Connector fully equipped 60 70 80 90 100 110 120 130 † (ºC) 10 www.ittcannon.com SURE-SEAL SURE-SEAL Plug Contact Arrangements Plug Pin 2 6 1 1 3 2 1 2 3 4 1 5 4 2 2 contacts 3 contacts 4 contacts 5 contacts 8 6 8 1 5 1 5 7 2 7 2 4 2 4 6 3 6 3 3 1 contacts 7 1 6 contacts 3 7 contacts 5 4 8 contacts 8 1 9 4 5 9 contacts Socket 2 7 3 6 1 2 9 3 10 4 5 10 contacts Part Numbers 2, 3 and 4 Contacts 5, 6 and 7 Contacts 8 to 10 Contacts No. of contacts Shell size Part No. A – 0,3 B – 0,3 Insulation Ø 2 SS2P 120-8552-000 13,9 10,9 1,8 – 2,8 3 SS3P 120-8552-001 15,2 12,3 1,8 – 2,8 4 SS4P 120-8552-002 15,2 12,3 1,8 – 2,8 Shell size A – 0,3 B – 0,3 Insulation Ø No. of contacts Part No. 5 SS5P 120-8552-005 25,3 20,2 1,8 – 2,8 6 SS6P 120-8552-006 25,3 20,2 1,8 – 2,8 7 SS7P 120-8552-007 25,3 20,2 1,8 – 2,8 Shell size A ± 0,3 B ± 0,2 Insulation Ø No. of contacts Part No. 8 SS8P 120-8552-308 28,55 23,5 1,8 – 2,8 9 SS9P 120-8552-309 28,55 23,5 1,8 – 2,8 10 SS10P 120-8552-310 28,55 23,5 1,8 – 2,8 35,1±0,5 17,4 ±0,3 B A CE6103 37 ±0,5 17,4 ±0,3 B A CE6102/1 37 ±0,5 17,4 ±0,3 B A CE6106 I (A) 20 Dimensions shown in mm Specifications and dimensions subject to change 15 1) 10 5 1 10 www.ittcannon.com 20 30 40 50 Connector fully equipped 11 60 70 80 90 100 110 120 130 † (ºC) SURE-SEAL Plug with flange PlugArrangements Contact Pin 6 1 1 3 2 2 1 2 3 4 1 5 4 2 2 contacts 3 contacts 4 contacts 8 6 8 1 5 1 5 7 2 7 2 4 2 4 6 3 6 3 3 1 contacts 7 1 5 contacts 6 contacts 3 7 contacts 5 4 2 7 3 6 4 5 8 contacts 8 1 9 Socket 1 10 3 4 5 9 contacts 2 9 10 contacts Part Numbers 2, 3 and 4 Contacts No. of contacts Shell size Part No. A – 0,3 B – 0,3 Insulation Ø 2 SSF2P 120-8552-200 13,9 10,8 1,8 – 2,8 3 SSF3P 120-8552-201 15,2 12,3 1,8 – 2,8 4 SSF4P 120-8552-202 15,2 12,3 1,8 – 2,8 22,2 ±0,3 (39,9) 3,2 +0,3 30 ±0,2 14,5 ±0,2 23 ±0,1 B A 3,2 CE4562 +0,2 8, 9 and 10 Contacts No. of contacts Shell size Part No. 8 SSF8P 9 SSF9P 10 SSF10P A ± 0,3 B ± 0,2 Insulation Ø 120-8552-305 28,55 23,5 1,8 – 2,8 120-8552-306 28,55 23,5 1,8 – 2,8 120-8552-307 28,55 23,5 1,8 – 2,8 37 ±0,5 22,2 ±0,3 A 35 ±0,2 4 27 ±0.,2 B 3,2 I +0,2 (A) 20 Dimensions shown in mm Specifications and dimensions subject to change 15 1) 10 5 1 10 20 30 40 50 Connector fully equipped 60 70 80 90 100 110 120 130 † (ºC) 12 www.ittcannon.com CE4562/3 SURE-SEAL SURE-SEAL Receptacle Receptacle Arrangements Contact 6 1 1 2 Pin 3 2 1 2 3 4 1 5 4 2 2 contacts 3 contacts 4 contacts 8 6 8 1 5 1 5 7 2 7 2 4 2 4 6 3 6 3 3 1 contacts 7 1 5 contacts 3 6 contacts 7 contacts 5 4 8 contacts 8 1 9 4 5 9 contacts Socket 2 7 3 6 1 2 9 10 3 4 5 10 contacts Part Numbers No. of contacts Shell size Part No. A – 0,5 B – 0,3 Insulation Ø 2 SS2R 120-8551-000 18,0 10,9 1,8 – 2,8 3 SS3R 120-8551-001 18,9 12,3 1,8 – 2,8 4 SS4R 120-8551-002 18,9 12,3 1,8 – 2,8 Shell size Part No. A – 0,5 B – 0,3 Insulation Ø 29,1 20,2 1,8 – 2,8 29,1 20,2 1,8 – 2,8 29,1 20,2 1,8 – 2,8 No. of contacts 37 ±0,5 5 SS5R 17,4 120-8551-005 6 SS6R 120-8551-006 7 SS7R B ±0,3 A 120-8551-007 40,4 ±0,5 20,8 ±0,5 A B CE6103/1 CE6102/1 No. of contacts 37 ±0,5 Shell size Part No. A – 0,5 8 SS8R 120-8551-308 9 SS9R 120-8551-309 33,5 10 SS10R 120-8551-310 33,5 17,4 ±0,3 33,5 B A B ± 0,3 Insulation Ø 23,5 1,8 – 2,8 23,5 1,8 – 2,8 23,5 1,8 – 2,8 40,4 ±0,5 20,8 ±0,5 A B CE6107 CE6106 I (A) 20 Dimensions shown in mm Specifications and dimensions subject to change 15 1) 10 5 1 10 www.ittcannon.com 20 30 40 50 Connector fully equipped 13 60 70 80 90 100 110 120 130 † (ºC) SURE-SEAL Contacts, stamped with insulation support SURE-SEAL 0,5– 1,0 mm2 SURE-SEAL 0,75– 1,5 mm2 Pin Socket Pins Sockets individual 330-8672-001 031-8703-001 Wire hole fillers on reels, 5000 pcs. 121348-0020 121347-0020 individual 330-8672-000 031-8703-000 on reels, 5000 pcs. 121348-0010 121347-0010 225-0093-000 Wire hole filler * * Wire hole fillers are inserted into unused cavities instead of a contact in order to create a watertight sealing. Contacts, machined without insulation support Pins Sockets mm2 330-8672-002 031-8703-050 SURE-SEAL 0,75-1,5 mm2 330-8672-003 031-8703-051 SURE-SEAL 0,5– 1,0 Wire hole fillers 225-0093-000 1,5 - 0,2 35 30 ±0,2 27 ±0,2 29 23 ±0,1 20 +0,2 Socket Pin Wire hole filler * * Wire hole fillers are inserted into unused cavities instead of a contact in order to create a watertight sealing. 3,2 CE4694 3,2 ±0,15 Mounting plate Mounting Dimensions For SURE-SEAL with flange Steel, zinc finish Front and rear panel mounting Order ref. 066-8516-002 30 ±0,2 35 1,5 - 0,2 21 ±0,2 Screw head on this side M3 23 ±0,1 20 +0,2 27 ±0,2 30 27 ±0,2 29 23 ±0,1 3,2 23 ±0,15 ±0,1 3,2 CE4694 3,2 +0,15 3,2 ±0,15 +0,15 Order ref. 066-8516-000 35 1,5 - 0,2 21 ±0,2 30 ±0,2 Tighten screw with min. 30 Ncm 20 +0,2 M3 27 ±0,2 29 23 ±0,1 +0,2 M3 27 ±0,2 30 I (A) 3,2 20 15 Dimensions shown in mm Specifications and dimensions subject to change 1) 5 1 10 20 30 40 50 60 70 80 90 100 110 120 130 † (ºC) CE4694 3,2 ±0,15 10 Connector fully equipped 23 ±0,1 3,2 +0,2 14 www.ittcannon.com +0,15 SURE-SEAL SURE-SEAL Accessories Boot K Seals wired cable jackets to connector housing. It also provides abrasion resistance. D B For connector size H B A L Order ref. B Ømax. D Ømax. outer cable Ø K max. 2 contacts 317-1398-000 17,00 9,70 5,28 – 5,79 52,07 3/4 contacts 317-1397-000 15,80 9,70 5,59 – 6,10 52,50 3/4 contacts 317-1399-000 19,40 12,90 8,76 – 9,65 52,07 5/7 contacts 317-8657-000 27,60 12,50 7,20 – 8,40 62,00 8/9/10 cont. 317-8657-002 31,50 17,50 10,00 – 12,40 64,00 Grommet F Grommets enable panel mounting of either plugs or receptacle. It snaps into a hole of a panel so non-flanged plugs or receptacles can be mounted. C For connector size Order ref. A B C Ømax. Ømax. Ømax. F max. H 2 contacts 351-1640-000 10,41 32,39 3/4 contacts 351-1641-000 11,94 5/6/7 contacts 8/9/10 cont. L max. 19,18 5,84 1,40 17,53 32,39 19,18 5,84 1,40 17,53 351-1633-000 19,43 55,88 36,70 8,00 1,65 20,57 351-1634-000 22,61 55,88 36,70 8,00 1,65 20,57 Wire Fillers Wire hole fillers are inserted into unused cavities instead of a contact in order to create a watertight sealing. Wire hole filler Mini SURE-SEAL Part Number 225-1012-000 Wire hole filler SURE-SEAL Part Number 225-0093-000 I (A) 20 Dimensions shown in mm Specifications and dimensions subject to change 15 1) 10 5 1 10 www.ittcannon.com 20 30 40 50 Connector fully equipped 15 60 70 80 90 100 110 120 130 † (ºC) SURE-SEAL Accessories Clip/Clamp Clips/Clamps can be used as an extra lock to secure two connector halves. Due to its design it also offers the possibility for fixed mounting a mated pair by using a screw or a cable tie. Clamp Clamps, plug and receptacle in mated condition 25,1max 24,75 ±0,4 R 10,1 23,5 ±0,2 ±0,4 35,5max Ø4,5 ±0,2 14 14 ±0,2 19 -0,4 14 -0,4 20,5max 15max 26 - 0,4 Ø4,5 ±0.2 84max Ø4,5 ±0,2 (51,65) 2, 3, 4 Contacts Order Ref. 029-8514-001 15max 31,5max 19max 19 32,7 -0,4 5, 6, 7 Contacts Order Ref. 029-8514-000 8, 9, 10 Contacts Order Ref. 029-8514-004 Mounting Clip Clamps, plug and receptacle in mated condition 7,11 19,05 1,19 F Radius E C 0,965 A 14,73 B MAX. G D B 26,92 MAX. 23,62 2, 3, 4 Contacts I 5-10 Contacts Connector size Color of clip Order ref. A max. B C D E Ø F max. G max. 2 contacts Red 029-0263-000 – 22,61 25,40 10,67 10,7 – – 3/4 contacts Yellow 029-0262-000 – 23,62 26,67 11,43 12,19 – – 5/6/7 contacts Natural 026-0450-000 77,34 35,43 – – – 15,49 23,11 8/9/10 contacts Black 026-0451-000 77,34 38,61 – – – 16,76 24,38 (A) 20 Dimensions shown in mm Specifications and dimensions subject to change 15 1) 10 5 1 10 20 30 40 50 Connector fully equipped 60 70 80 90 100 110 120 130 † (ºC) 16 www.ittcannon.com SURE-SEAL SURE-SEAL Hand Crimp Tool CCT for stamped contacts Crimp tool Order no. Contact size Pin contact Socket contact Stripping length mm Outer wire insulation Ø CCT-MSS/SS-20 CCT-MSS/SS-20 121586-0085 121586-0085 SS-20 MSS-100 330-8672-001 330-8672-100 031-8703-001 031-8703-100 3,6-3,8 3,3-3,6 1,8-2,4 1,4-1,8 CCT-SS-10 121086-3225 SS-10 330-8672-000 031-8703-000 5,0-5,5 1,8-2,8 Instructions • Strip wire (neither twist nor touch stripped section) • Insert single contact in correct crimp profile and locate onto wire stop (refer to table for outer insulation diameter). • Insert pre-stripped wire until light contact is made on wire stop, and lay wire into contact barrels. • Close hand crimp tool until it holds contact in place. • Fully close hand crimp tool until ratchet releases. • Remove contact. • Inspect crimped area visually. I (A) 20 Dimensions shown in mm Specifications and dimensions subject to change 15 1) 10 5 1 10 www.ittcannon.com 20 30 40 50 Connector fully equipped 17 60 70 80 90 100 110 120 130 † (ºC) SURE-SEAL ITT Cannon Mini Applicator for semi-automatic and automatic crimp machines Cannon Mini Applicator can be exchanged easy, quick and effortless. The compact construction as well as the clamping device allow using the Mini Applicator with other crimp machines. Technical Data Lift 40 mm Wire size to be processed Installation dimension (lower dead center) max 4mm2 135.78 +/- 0,02 mm Contacts Contacts for the different connector series are available on reels. They can be terminated with the tool on the Basic Crimp Press TT (part number 121586-5225). Quick Change Tool Part Number Contacts Contacts per reel Termination range mm2 WWZ-EVS-SS-10 121586-5215 Sure Seal 5,000 0,75 - 1,5 WWZ-EVS-SS-20 121586-5216 Sure Seal 5,000 0,5 - 1,0 WWZ-EVS-MSS 121586-5214 Mini Sure Seal 5,000 0,4 - 0,75 Adjustments for the tools - please refer to the datasheet supplied with the tool. I (A) 20 Dimensions shown in mm Specifications and dimensions subject to change 15 1) 10 5 1 10 20 30 40 50 Connector fully equipped 60 70 80 90 100 110 120 130 † (ºC) 18 www.ittcannon.com SURE-SEAL SURE-SEAL Hand Crimp Tool M22520-1-01 for machined contacts Crimp tool Contacts Contact Size 330-8672-003 031-8703-051 M22520-1-01 Part Number: 995-0001-585 Positioner Wire size Pin and Socket mm Stripping Length mm AWG SS10 120090-0114 0,75-1,5 6,5 +0,3 SS20 120090-0114 0,5-1,0 6,5 +0,3 330-8672-008 031-8703-054 SS 120090-0114 6,5 +0,3 330-8672-005 031-8703-052 MSS-100 120090-0114 5,2 +0,2 330-8672-009 330-8672-002 031-8703-050 031-8703-055 12-14 0,4-0,75 Pneumatic Crimp Tool WA27F-CE for machined contacts This tool is designed for 8-indent crimps. For insertion and removal of contact insert please refer to tool description. Specifications Air pressure Weight 5.7-6.3 bar 4 kg Sequence • Mount correct contact positioner. • Adjust tool for correct wire size using reference gauge (refer to table). • Place contact in correct positioner. • Insert stripped wire into crimp bore hole of contact. Order numbers Crimp tool Contacts Contact Size 330-8672-003 031-8703-051 WA27F-CE Part Number: 121586-5067 Positioner Wire size Pin and Socket mm2 Stripping Length mm AWG SS10 120090-0114 0,75-1,5 6,5 +0,3 SS20 120090-0114 0,5-1,0 6,5 +0,3 330-8672-008 031-8703-054 SS 120090-0114 6,5 +0,3 330-8672-005 031-8703-052 MSS-100 120090-0114 5,2 +0,2 330-8672-009 330-8672-002 031-8703-050 031-8703-055 Bench Mount: BM-2 Foot Pedal: WA10 12-14 0,4-0,75 121586-5068 121586-5069 I (A) 20 Dimensions shown in mm Specifications and dimensions subject to change 15 1) 10 5 1 10 www.ittcannon.com 20 30 40 50 Connector fully equipped 19 60 70 80 90 100 110 120 130 † (ºC) SURE-SEAL Semi-Automatic Crimp Machine HACS-5 for machined contacts Machined contacts can be terminated quickly and efficiently with the Cannon semi-automatic crimp machine HACS-5. Specifications Power supply Air pressure Dimensions Weight 220 V/Hz min. 6 bar 600 x 600 mm approx. 82 kg For operating the machine and adjusting the crimp depth please refer to separate operating instructions Crimp machine Contacts Contact Size 330-8672-003 031-8703-051 Wire size Pin and Socket mm2 AWG Stripping Length mm SS10 0,75-1,5 6,5 +0,3 SS20 0,5-1,0 6,5 +0,3 6,5 +0,3 5,2 +0,2 HACS-5-SS 330-8672-009 330-8672-002 031-8703-050 031-8703-055 HACS-5-SS-12/14 * 330-8672-008 031-8703-054 HACS-5-MSS * 330-8672-005 031-8703-052 SS MSS-100 12-14 0,4-0,75 Spare indenter: 7011707 (121586-0038) * available upon request I (A) 20 Dimensions shown in mm Specifications and dimensions subject to change 15 1) 10 5 1 10 20 30 40 50 Connector fully equipped 60 70 80 90 100 110 120 130 † (ºC) 20 www.ittcannon.com SURE-SEAL SURE-SEAL Visual Check for machined contacts Correct crimp Correct crimp 2 1 4 3 strands must be visable 3 2 1 strands must be visible Incorrect crimp Incorrect crimp strands extend too far into contact single strand single strand 1 1 insulation 2 2 strands 4 3 3 contact 2 1 3 Incorrect crimp 4 drill bore Tensile strength according to DIN 41611, section 3 1 Micro sections strands not visable 3 2 CE4676b Enlargement of micro section allows for final judgement of crimp quality. This test is recommended whenever new tools or new types of wire are used. 1 insulation 2 strands 3 contact I (A) 20 Dimensions shown in mm Specifications and dimensions subject to change 15 1) 10 5 1 10 www.ittcannon.com 20 30 40 50 Connector fully equipped 21 60 70 80 90 100 110 120 130 † (ºC) SURE-SEAL Contact Insertion Tools for machined contacts Support block for series production Support block Support block to install contacts in small and medium series. This support block consists of a basic body which can be equipped, according to individual requirements, with exchangeable insert for plugs and receptacles. for 2 to 10 way SURE-SEAL, SURE-SEAL with flange and for Mini SURE-SEAL 2 to 4 way. Please note: When required exchangeable inserts to be ordered separately. No. of contacts Basic tool to use for SURE-SEAL Standard Plug/Receptacle Order No. Plug with Flange Order No. Mini SURE SEAL Order No. 2 CIFG-SS-2 121086-3022 CIF-SSF-2 121086-3057 CIF-MSS-2 121086-3021 3 CIFG-SS-3 121086-3019 CIF-SSF-3 121086-3058 CIF-MSS-3 121086-3077 4 CIFG-SS-4 121086-3020 CIF-SSF-4 121086-3059 CIF-MSS-4 121086-3078 5/6/7 CIFG-SS-5-6-7 121586-0080 CIF-SSF-5-6-7 * 121086-3056 CIF-SSF-8-9-10 * 8/9/10 CIFG-SS-8-9-10 *available upon request No. of contact I Exchangeable inserts to use for SURE-SEAL Standard Plug Plug with flange Receptacle Mini SURE-SEAL Plug Receptacle 2 195-8508-000 195-8508-000 195-8508-001 195-8508-013 195-8508-014 3 195-8508-002 195-8508-002 195-8508-003 195-8508-015 195-8508-016 4 195-8508-004 195-8508-004 195-8508-005 195-8508-017 195-8508-018 5/6/7 195-8508-006 195-8508-006 195-8508-007 8/9/10 195-8508-008 195-8508-008 195-8508-009 (A) 20 Dimensions shown in mm Specifications and dimensions subject to change 15 1) 10 5 1 10 20 30 40 50 Connector fully equipped 60 70 80 90 100 110 120 130 † (ºC) 22 www.ittcannon.com SURE-SEAL SURE-SEAL Insertion Tool CIT Hand insertion tool Type of insulator Description Order No. Outer insulation Ø SS 2P + R to SS 10P + R SSF 8, 9, 10P CITG-SS-1 121086-3025 1,8-2,8 SSF 2, 3, 4P CIT-SSF-1 121086-3203 1,8-2,8 MSS 2, 3, 4P+R CIT-MSS-1 121086-3023 1,4-1,8 Description Order No. Outer insulation Ø SS 2P + R to SS 10P + R SSF 8, 9, 10P CITG-SS-1-TIP 121586-0076 1,8-2,8 SSF 2, 3, 4P CIT-SSF-1-TIP 121086-3202 1,8-2,8 MSS 2, 3, 4P+R CIT-MSS-1-TIP 121586-0074 1,4-1,8 Insertion tip Type of insulator Handle Order number: 204-8501-002 Contact holder tip Type of insulator Order No. Outer insulation Ø SS 2P + R to SS 10P + R SSF 8, 9, 10P 317-8666-005 1,8-2,8 SSF 2, 3, 4P 317-8666-007 1,8-2,8 MSS 2, 3, 4P+R 317-8666-002 1,4-1,8 Guiding pins have to be used for socket contacts. They are not necessary for Mini SURE-SEAL. Order number: 317-8588-000 Approved lubricating fluid Isopropyl alcohol Cleaning solvent (e.g. HAKU 424, Chem. Fabrik Kluthe, Heidelberg, Germany) I (A) 20 Dimensions shown in mm Specifications and dimensions subject to change 15 1) 10 5 1 10 www.ittcannon.com 20 30 40 50 Connector fully equipped 23 60 70 80 90 100 110 120 130 † (ºC) SURE-SEAL Insertion Press CHPZ-240 A hand actuated insertion press can be used instead of a hand insertion tool. A manual assembly station consists of a press, a support block and a suitable insertion tip (refer to page 20-22). The CHPZ press, the required CIF... support block and the insertion tip must be ordered separately. Basic press: Support block: Insertion tip: Wire holder (accessory): CHPZ-240 Refer to page 20 Refer to table 121086-3210 Version A: Single insertion tip, also used for the hand insertion tool B: Double insertion tip C: Single insertion tip; can be turned twice by 120º D: Single insertion tip; can be turned once by 180º Parts subject to wear Insertion tip Type of contact Order no. SS-10 SS-20 317-8666-007 317-8666-007 1,8-2,8 1,8-2,8 MSS-100 317-8666-002 1,4-1,8 No. of contacts 2 Outer insulation Ø Version A Version B • CIT-SSF-1-TIP CIT-MSS-1-TIP • CIT-SSF-2-TIP ■ CIT-MSS-2-TIP ■ 3 4 • CIT-SSF-1-TIP ■ CIT-MSS-1-TIP Version C Version D • CIT-SSF-3-TIP ■ CIT-MSS-3-TIP • CIT-SSF-1-TIP CIT-MSS-1-TIP • CIT-SSF-4-TIP ■ CIT-MSS-4- ■ TIP 5 • CIT-SSF-1-TIP 6 • CIT-SSF-1-TIP 7 • CIT-SSF-1-TIP 8 • CIT-SSF-1-TIP 9 • CIT-SSF-1-TIP 10 • CIT-SSF-1-TIP • = Standard SURE-SEAL with flange I ■ = Mini SURE-SEAL (MSS) (A) 20 Dimensions shown in mm Specifications and dimensions subject to change 15 1) 10 5 1 10 20 30 40 50 Connector fully equipped 60 70 80 90 100 110 120 130 † (ºC) 24 www.ittcannon.com SURE-SEAL SURE-SEAL Extraction Tools CET Hand extraction tool Type of insulator Pin Contact Desc. Order No. Socket Contact Desc. Order No. SS 2 - 10P + R SSF 2, 3, 4P SSF 8, 9, 10P CET-SS-P MSS 2, 3, 4P+R CET-MSS-P 121586-0123 121586-0121 CET-SS-S 121586-0122 CET-MSS-S 121586-0124 Spare tip Type of insulator Desc. Pin Contact Order No. Socket Contact Desc. Order No. SS 2 - 10P + R SSF 2, 3, 4P SSF 8, 9, 10P CET-SS-P-TIP MSS 2, 3, 4P+R CET-MSS-P-TIP 121086-3191 121086-3207 CET-SS-S-TIP 121086-3189 CET-MSS-S-TIP 121086-3192 Handle Order number: 204-8501-002 Auxiliary Tools CIEF and CIET Auxiliary tools for repairs Device for holding connectors during insertion and extraction of crimped contacts. No. of contacts Type of insulator Description Order no. 2, 3, 4 SS...P + R SSF...P CIEF-SS-2-3-4 121086-3097 5, 6, 7 SS...P + R CIEF-SS-5-6-7 121086-3098 8, 9, 10 SS...P + R SSF...P CIEF-SS-8-9-10 121086-3179 2, 3, 4 MSS...P + R CIEF-MSS-2-3-4 121086-3099 Guiding pins can be extracted by using a socket contact which is slightly tilted. Kit for field repair work and prototype Kit No. of contacts Type of insulator Description Order no. 1 2, 3, 4 2, 3, 4 SS...P + R SSF...P CIET-SS-2-3-4-KIT-10 121086-3226 2 5, 6, 7 SS...P + R CIET-SS-5-6-7-KIT-10 * 3* 8, 9, 10 8, 9, 10 SS...P + R SSF...P CIET-SS-8-9-10-KIT-10 121086-3228 4 2, 3, 4 2, 3, 4 SS...P + R SSF...P CIET-SS-2-3-4-KIT-20 121086-3229 5 5, 6, 7 SS...P + R CIET-SS-5-6-7-KIT-20 * 6* 8, 9, 10 8, 9, 10 SS...P + R SSF...P CIET-SS-8-9-10-KIT-20 * 7 2, 3, 4 SS...P + R CIET-MSS-2-3-4-KIT Contents 1 1 1 1 1 1 Operating instruction CIEF Insertion and extraction holder CIT Insertion tool CET Extraction tool (socket contacts) CET Extraction tool (pin contacts) CCT Crimp tool Lubricating fluid: Isopropyl alcohol 10 Guiding pins (not included for MSS) 121086-3232 I * upon request (A) 20 Dimensions shown in mm Specifications and dimensions subject to change 15 1) 10 5 1 10 www.ittcannon.com 20 30 40 50 Connector fully equipped 25 60 70 80 90 100 110 120 130 † (ºC) SURE-SEAL Semi-Automatic Assembly Machine CBITA for 2 to 10 way SURE-SEAL connectors. Technical Data Air pressure Weight Power supply No. of contacts Assembly machine 2 CBITA-SS-2 3 CBITA-SS-3 4 CBITA-SS-4 5 CBITA-SS-5 6 CBITA-SS-6 7 CBITA-SS-7 8 CBITA-SS-8 9 CBITA-SS-9 10 CBITA-SS-10 Parts subject to wear: Guiding pin-Sensor release Guiding pin-Foot pedal release Widening tip I min. 6 bar approx. 60 kg 220 V/50Hz 121586-5229 970-8606-022 252-7015-003 (A) 20 Dimensions shown in mm Specifications and dimensions subject to change 15 1) 10 5 1 10 20 30 40 50 Connector fully equipped 60 70 80 90 100 110 120 130 † (ºC) 26 www.ittcannon.com SURE-SEAL SURE-SEAL Wiring Instructions Note: Insert accessories (e. g. Boot) prior to assembly. • Place contact in hand insertion tool. The contact shoulder has to touch the front side of the contact tip. Stripping lengths For jacketed cables the following stripping lengths have to be adhered to. No. of contacts min. stripping lengths mm 2, 3, 4 40 5, 6, 7 45 8, 9, 10 50 Insertion contacts SURE-SEAL connectors have a one-piece connector body made of rubber. Contacts are inserted from the rear side. They may only be inserted with the approved tools (refer to page 19-23). Plug or receptacle must be sprayed with lubricating fluid before contact insertion. Approved lubricating fluid Manual insertion Isopropyl alcohol Cleaning solvent HAKU 1025-975 or HAKU 1025-800, Chem. Werke Kluthe Gottlieb-Daimler Straße 12, 69115 Heidelberg • Insert contact into the connector until it snaps in by applying constant pressure. Note: Make sure that the contact and tool are inserted parallel to the insulator axis. Do not tilt! Note: Socket or pin contacts have to be inserted into the correct contact cavity. • Remove guiding pins from the socket contacts! • Mount accessories. • Remove the terminated connector from support after insertion of all contacts and check correct fit and position of the contacts in the insulator. Usage of jacketed cable with boot Semi-automatic insertion CBITG...and CBITS-...Hellerine (HellermanTyton, Grosser Moorweg 45, 25436 Tomesch) for sprayer. Boot Xmax Connector With hand insertion tools Fasten supports (table, vice etc.) An inclined position is recommended for easier assembly. • Dip insulator in lubricating fluid and shake off excess fluid. • Open fixing clip and place connector body into support block (refer to page 20). • Insert cable resp. single wires into accessories (e. g. boot). • Pay attention to correct sequence and position No. of contacts X max. • Install guiding pin 317-8588-000 (does not apply to Mini SURE-SEAL) in socket contact. 2, 3, 4 22 5, 6, 7 26 I (A) 20 Dimensions shown in mm Specifications and dimensions subject to change 15 1) 10 5 1 10 www.ittcannon.com 20 30 40 50 Connector fully equipped 27 60 70 80 90 100 110 120 130 † (ºC) SURE-SEAL Wiring Instructions With CHPZ-240 hand lever insertion press • Adjust height of hand lever press: For first insertion loosen stop at the upper end of the press. Move down lever slowly and steadily and adjust stop until contact is in the correct position (refer to page 21). Tighten stop. This adjustment may be used for both socket and pin contacts. After this adjustment the lever is simply pressed until stop is reached. Remove terminated connector from support after all contacts are inserted. Mount correct support block and insertion tip to CHPZ-240 insertion press (refer to page 22). • Dip connector body into lubricating fluid and shake off excess fluid. Open fixing clip and place connector body in support block (refer to page 20). • Insert wire into accessories. Pay attention to correct sequence and position (refer to illustration page 25). • Check fit and position of contacts in insulator. • Insert guiding pins 317-8588-000 (only for Standard SURESEAL) into socket contacts (refer to illustration page 25). • Assemble accessories. • Place contact into insertion tip. Contact shoulder has to be flush with lower edge of the contact tip. refer to seperate operating instructions • Remove guiding pins from socket contacts. For Assembly Machines CBITG and CBITS Standard SURE-SEAL 4,4 (3,4) ±0,4 4,2 (3,2) ±0,4 7,8 ±0,4 7,6 ±0,4 CE 4675a 3,9 ±0,4 CE 4673a 5,7 (4,7) ±0,4 4,2 ±0,4 Plug 2 to 4 contacts Receptacle 2 to 4 contacts Plug 5 to 10 contacts 5,3 (4,3) ±0,4 Receptacle 5 to 10 contacts Different dimensions for machined contacts are given in paranthesis. Mini SURE-SEAL 4,1 ±0,3 6,2 ±0,3 4,1 ±0,3 6,2 ±0,3 CE4674a MSS plug 2 to 4 contacts I MSS receptacle 2 to 4 contacts (A) 20 Dimensions shown in mm Specifications and dimensions subject to change 15 1) 10 5 1 10 20 30 40 50 Connector fully equipped 60 70 80 90 100 110 120 130 † (ºC) 28 www.ittcannon.com SURE-SEAL SURE-SEAL Part Number Index Part Number Page 026-0450-000 ......................16 026-0451-000 ......................16 029-0262-000 ......................16 029-0263-000 ......................16 029-8514-000 ......................16 029-8514-001 ......................16 029-8514-004 ......................16 031-8703-000 ................14, 17 031-8703-001 ................14, 17 031-8703-050 ..........14, 19, 20 031-8703-051 ..........14, 19, 20 031-8703-052 ............9, 19, 20 031-8703-054 ................19, 20 031-8703-055 ................19, 20 031-8703-100 ..................9, 17 066-8516-000 ......................14 066-8516-002 ......................14 120090-0114 ........................19 120-8551-000 ......................13 120-8551-001 ......................13 120-8551-002 ......................13 120-8551-005 ......................13 120-8551-006 ......................13 120-8551-007 ......................13 120-8551-100 ........................8 120-8551-101 ........................8 120-8551-102 ........................8 120-8551-308 ......................13 120-8551-309 ......................13 120-8551-310 ......................13 120-8552-000 ......................11 120-8552-001 ......................11 120-8552-002 ......................11 120-8552-005 ......................11 120-8552-006 ......................11 120-8552-007 ......................11 120-8552-100 ........................8 120-8552-101 ........................8 120-8552-102 ........................8 120-8552-200 ......................12 120-8552-201 ......................12 120-8552-202 ......................12 120-8552-305 ......................12 120-8552-306 ......................12 120-8552-307 ......................12 120-8552-308 ......................11 120-8552-309 ......................11 120-8552-310 ......................11 121086-3019 ........................22 121086-3020 ........................22 121086-3021 ........................22 121086-3022 ........................22 121086-3023 ........................23 121086-3025 ........................23 121086-3056 ........................22 121086-3057 ........................22 121086-3058 ........................22 121086-3059 ........................22 121086-3077 ........................22 121086-3078 ........................22 121086-3097 ........................25 121086-3098 ........................25 121086-3099 ........................25 121086-3179 ........................25 121086-3189 ........................25 121086-3191 ........................25 121086-3192 ........................25 121086-3202 ........................23 121086-3203 ........................23 121086-3207 ........................25 121086-3210 ........................24 121086-3225 ........................17 121086-3226 ........................25 121086-3228 ........................25 121086-3229 ........................25 Part Number Page 121086-3232 ........................25 121347-0010 ........................14 121347-0020 ........................14 121348-0010 ........................14 121348-0020 ........................14 121347-0100 ..........................9 121348-0100 ..........................9 121586-0038 ........................20 121586-0074 ........................23 121586-0076 ........................23 121586-0080 ........................22 121586-0085 ........................17 121586-0121 ........................25 121586-0122 ........................25 121586-0123 ........................25 121586-0124 ........................25 121586-5067 ........................19 121586-5068 ........................19 121568-5069 ........................19 121586-5214 ........................18 121586-5215 ........................18 121586-5216 ........................18 121586-5225 ........................18 121586-5229 ........................26 195-8508-000 ......................22 195-8508-001 ......................22 195-8508-002 ......................22 195-8508-003 ......................22 195-8508-004 ......................22 195-8508-005 ......................22 195-8508-006 ......................22 195-8508-007 ......................22 195-8508-008 ......................22 195-8508-009 ......................22 195-8508-013 ......................22 195-8508-014 ......................22 195-8508-015 ......................22 195-8508-016 ......................22 195-8508-017 ......................22 195-8508-018 ......................22 204-8501-002 ................23, 25 225-0093-000 ................14, 15 225-1012-000.................. 9, 15 252-7015-003 ......................26 317-1397-000 ......................15 317-1398-000 ......................15 317-1399-000 ......................15 317-8588-000 ..........23, 27, 28 317-8657-000 ......................15 317-8657-002 ......................15 317-8666-002 ................23, 24 317-8666-005 ...................... 23 317-8666-007 ................23, 24 330-8672-000 ................14, 17 330-8672-001 ................14, 17 330-8672-002 ..........14, 19, 20 330-8672-003 ..........14, 19, 20 330-8672-005 ............9, 19, 20 330-8672-008 ................19, 20 330-8672-009 ................19, 20 330-8672-100 ..................9, 17 351-1633-000 ......................15 351-1634-000 ......................15 351-1640-000 ......................15 351-1641-000 ......................15 970-8606-022 ......................26 995-0001-585 ......................19 WWZ-EVS-MSS ......................18 WWZ-EVS-SS-10 ....................18 WWZ-EVS-SS-20 ....................18 I (A) 20 Dimensions shown in mm Specifications and dimensions subject to change 15 1) 10 5 1 10 www.ittcannon.com 20 30 40 50 Connector fully equipped 29 60 70 80 90 100 110 120 130 † (ºC) SURE-SEAL Product Safety Information THIS NOTE MUST BE READ IN CONJUNCTION WITH THE PRODUCT DATA SHEET/CATALOG. FAILURE TO OBSERVE THE ADVICE IN THIS INFORMATION SHEET AND THE OPERATING CONDITIONS SPECIFIED IN THE PRODUCT DATA SHEET/ CATALOG COULD RESULT IN HAZARDOUS SITUATIONS. 1. MATERIAL CONTENT AND PHYSICAL FORM Electrical connectors do not usually contain hazardous materials. They contain conducting and non-conducting materials and can be divided into two groups. a) Printed circuit types and low cost audio types which employ all plastic insulators and casings. b) Rugged, Fire Barrier and High Reliability types with metal casings and either natural rubber, synthetic rubber, plastic or glass insulating materials. Contact materials vary with type of connector and also application and are usually manufactured from either: Copper, copper alloys, nickel, alumel, chromel or steel. In special applications, other alloys may be specified. 2. FIRE CHARACTERISTICS AND ELECTRIC SHOCK HAZARD There is no fire hazard when the connector is correctly wired and used within the specified parameters. Incorrect wiring or assembly of the connector or careless use of metal tools or conductive fluids, or transit damage to any of the component parts may cause electric shock or burns. Live circuits must not be broken by separating mated connectors as this may cause arcing, ionization and burning. Heat dissipation is greater at maximum resistance in a circuit. Hot spots may occur when resistance is raised locally by damage, e.g. cracked or deformed contacts, broken strands of wire. Local overheating may also result from the use of the incorrect application tools or from poor quality soldering or slack screw terminals. Overheating may occur if the ratings in the product Data Sheet/Catalog are exceeded and can cause breakdown of insulation and hence electric shock. If heating is allowed to continue it intensifies by further increasing the local resistance through loss of temper of spring contacts, formation of oxide film on contacts and wires and leakage currents through carbonization of insulation and tracking paths. Fire can then result in the presence of combustible materials and this may release noxious fumes. I Overheating may not be visually apparent. Burns may result from touching overheated components. 3. HANDLING Care must be taken to avoid damage to any component parts of electrical connectors during installation and use. Although there are normally no sharp edges, care must be taken when handling certain components to avoid injury to fingers. Electrical connectors may be damaged in transit to the customers, and damage may result in creation of hazards. Products should therefore be examined prior to installation/use and rejected if found to be damaged. 4. DISPOSAL Incineration of certain materials may release noxious or even toxic fumes. 5. APPLICATION Connectors with exposed contacts should not be selected for use on the current supply side of an electrical circuit, because an electric shock could result from touching exposed contacts on an unmated connector. Voltages in excess of 30 V ac or 42.5 V dc are potentially hazardous and care should be taken to ensure that such voltages cannot be transmitted in any way to exposed metal parts of the connector body. The connector and wiring should be checked, before making live, to have no damage to metal parts or insulators, no solder blobs, loose strands, conducting lubricants, swarf, or any other undesired conducting particles. Circuit resistance and continuity check should be made to make certain that there are no high resistance joints or spurious conducting paths. Always use the correct application tools as specified in the Data Sheet/Catalog. Do not permit untrained personnel to wire, assemble or tamper with connectors. For operation voltage please see appropriate national regulations. IMPORTANT GENERAL INFORMATION (i) Air and creepage paths/Operating voltage. The admissible operating voltages depend on the individual applications and the valid national and other applicable safety regulations. For this reason the air and creepage path data are only reference values. Observe reduction of air and creepage paths due to PC board and/or harnessing. its. The operation temperature depends on the individual application. (iii) Other important information Cannon continuously endeavors to improve their products. Therefore, Cannon products may deviate from the description, technical data and shape as shown in this catalog and data sheets. “Engineered for life” is a registered trademark of ITT Industries, ©2006. All other trademarks or registered trademarks are property of their respective owners. All data subject to change without notice. Product Warranty ITT Cannon, a Division of ITT Industries, Inc. manufactures the highest quality products available in the marketplace; however these products are intended to be used in accordance with the specifications in this publication. Any use or application that deviates from the stated operating specifications is not recommended and may be unsafe. No information and data contained in this publication shall be construed to create any liability on the part of Cannon. Any new issue of this publication shall automatically invalidate and supersede any and all previous issues. A limited warranty applies to Cannon products. Except for obligations assumed by Cannon under this warranty, Cannon shall not be liable for any loss, damage, cost of repairs, incidental or consequential damages of any kind, whether or not based on express or implied warranty, contract, negligence or strict liability arising in connection with the design, manufacture, sale, use or repair of the products. Product availability, prices and delivery dates are exclusively subject to our respective order confirmation form; the same applies to orders based on development samples delivered. This publication is not to be construed as an offer. It is intended merely as an invitation to make an offer. By this publication, Cannon does not assume responsibility or any liability for any patent infringements or other rights of third parties which may result from its use. Reprinting this publication is generally permitted, indicating the source. However, Cannon's prior consent must be obtained in all cases. (ii) Temperature All information given are temperature lim- (A) 20 Dimensions shown in mm Specifications and dimensions subject to change 15 1) 10 5 1 10 20 30 40 50 Connector fully equipped 60 70 80 90 100 110 120 130 † (ºC) 30 www.ittcannon.com Circular/Filter/Hermetic/Fiber Optic Connectors As a world leader in circular, filter, and hermetic connectors, ITT can leverage its design and manufacturing expertise to fit virtually any application. Our expertise includes fast positive mating for a wide range of military applications, as well as numerous sizes and contact configurations for various harsh environments. Our wide variety of fiber optic products include hybrid contacts, multi-channel, rack and panel, and hi-rel assemblies, including MIL and ARINC standard solutions.ITT can meet numerous specs, including NATO and MIL standards. www.ittcannon.com/circulars • www.ittcannon.com/filter • www.ittcannon.com/hermetics • www.ittcannon.com/fiberoptics D-Subminiature Connectors Cannon invented D-sub connectors in 1952. Our family of D-Subs now includes combinations of signal, power and RF, as well as severe service sealed connectors. Cannon D-Subs are available with an extensive line of backshells and accessories and are one of the most economical shielded connector solutions available. ITT D-Sub connectors are qualified to the MIL-DTL24308 specification. www.ittcannon.com/dsubs Microminiature Connectors Developed first by Cannon in the 1960’ s, Interconnect Solutions microminiature connectors offer high performance and reliability with exceptional versatility. Available in rectangular, circular, and strip configurations for countless applications, many of our connectors meet or exceed applicable requirements of the MILDTL-83513 specification. www.ittcannon.com/micro Rack and Panel Connectors Initially pioneered by Cannon during the 1930s, Interconnect Solutions is the world leader in rack and panel connectors, offering unmatched variety of shell configurations and insert arrangements, materials, plating, and contact options. Many of our standard and custom designs meet the stringent requirements of ARINC 600, ARINC 404 (MIL-C-81659), and MIL-DTL-83733 standards. www.ittcannon.com/rackandpanel RF Connectors ITT Interconnect Solutions has been providing interconnect products to the Microwave and RF industry since 1963 (formerly The Sealectro Corporation). The RF 50 & 75 Ohm product lines cover UHF band through Ku band requirements. These connectors and cable assemblies are available with a thread type, snap type, bayonet type or slide on coupling method. The frequencies range from DC to 18+ GHz. www.ittcannon.com/RF50 • www.ittcannon.com/RF75 Transportation The ITT ICS interconnect range includes sealed circular and rectangular connectors in metal or plastic shells. These configurations include board to cable or cable to cable/ bulkhead applications. Both signal and power contacts can be combined in various layouts. All product lines within the Transportation segment offer very low contact resistance providing maximum signal integrity. www.ittcannon.com/transportation ITT Interconnect Solutions is an international manufacturer and supplier of connectors including circular, rectangular, fiber optic, RF, power and high voltage, audio, PMCIA, Compact Flash Card, enclosures, cable assemblies, and application specific custom solutions. The Interconnect Solutions portfolio includes the brands Cannon, VEAM, and BIW. As a worldwide leader in connector technology for nearly a century, ITT offers one of the broadest product offerings, six sigma manufacturing capability, Value Based Product Development with exceptional engineering capability, and an extensive sales, distribution, and customer support network. 31 www.ittcannon.com ITT Interconnect Solutions Cannon, VEAM, BIW Visit our website at www.ittcannon.com Global Design & Manufacturing Customer Support North America Europe & Middle East Asia MEXICO - Cannon, VEAM Av. Libre Comercio s/nentre Calzada Industrial Nuevo Nogales y Calzada del Raquet Club, Parque Industrial Nuevo Nogales 84093 Nogales, Sonora phone: +52.631.3110050 fax: +52.631.3110060 FRANCE - Cannon, VEAM 15, Boulevard Robert Thiboust 77700 Serris, France phone: +33.1.60.04.93.93 fax: +33.1.60.04.93.90 CHINA - Cannon, VEAM Tuopandun Industrial Area, Jinda Cheng, Xiner Village, Shajing Town, Boan District, Shenzhen City, Guangdong Province, 518125 phone: +86.755.2726.7238 fax: +86.755.2726.7515 USA - Cannon 666 East Dyer Road Santa Ana, CA 92705 toll free: +1.800.854.3028 phone: +1.714.557.4700 fax: +1.714.628.2142 USA - BIW 500 Tesconi Circle Santa Rosa, CA 95401 phone: +1.707.523.2300 fax: +1.707.523.3567 USA - VEAM 100 New Wood Road Watertown, CT 06795 phone: +1.860.274.9681 fax: +1.860.274.4963 GERMANY - Cannon, VEAM ITT Cannon GmbH Cannonstrasse 1 71384 Weinstadt phone: +49.7151.699.0 fax: +49.7151.699.217 ITALY - Cannon, VEAM Corso Europa 41/43 20020 Lainate (MI), Italy phone: +39.02938721 fax: +39.0293872300 LEBANON - BIW P.O. Box 199 Jounieh Lebanon phone: +961.9.911.560 fax: +961.9.912.126 UK - Cannon, VEAM Jays Close, Viables Estate Basingstoke RG22 4BA phone: +44.1256.311200 fax: +44.1256.323356 HONG KONG - Cannon, VEAM Units 2405-6, 24/F, ING Tower 308 Des Voeux Road Central Hong Kong phone: +852.2732.2720 fax: +852.2732.2919 INDIA - Cannon, VEAM ITT Corporation India Pvt Ltd Money Chamber, Unit No. 202 #6, KH Road Bangalore 560027 phone: +91 22 67843000 fax: +91 22 26783033 JAPAN - Cannon, VEAM 5-11-3, Hibarigaoka, Zama-shi Kanagawa 252-0003 phone: +81.462.57.2010 fax: +81.462.57.1680 SINGAPORE - Cannon, VEAM 10 Jalan Kilang #06-01 159410 Singapore phone: +65.62763693 ext 232 fax: +65.62763685 © 2012 ITT Corporation. The “ITT Engineered Blocks“ symbol, “Engineered for life”, “ITT”, “Cannon“, “Veam“ and “BIW“ are registered trademarks of ITT Corporation. Specification and other data are based on information available at the time of printing, and are subject to change without notice. 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