Cover headline Cover headline Nemesis Series

Cannon
Cover
headline
Cover
headline
Nemesis
Series
2
Nemesis
Series
By choosing the Nemesis range you will be reassured you are
working with a partner who has more than 90 years of
experience of connector design and manufacturing
excellence.
The Nemesis range is the most comprehensive small plan
form connector offering in the marketplace. Whether sealing,
weight reduction, contact durability or field cleanable are
high on your list of requirements, you will find all of these
features within the range.
Based upon our successful innovations for the military,
industrial, medical and marine marketplaces ITT is pushing
the boundaries of technology to ensure our customers
achieve the all important product differentiation over their
competitors.
The Nemesis range is strongly supported by ITT Cannon`s
global manufacturing presence whose common goal is to
decrease costs and increase the profitability of our customers.
3
ITT Cannon
ITT Corporation is a diversified leading manufacturer of
highly engineered critical components and customized
technology solutions for industrial end-markets in energy
infrastructure, electronics, aerospace and transportation.
Building on its heritage of innovation, ITT partners with its
customers to deliver enduring solutions to the key industries
that underpin our modern way of life. Founded in 1920, ITT
is headquartered in White Plains, N.Y., with employees in
more than 30 countries and sales from a total of 125
countries which generated a 2011 revenue of $2.1 billion.
Our connector portfolio remains the most extensive in the
industry, offering a reliable and cost effective range of
interconnect solutions with the brands of Cannon, VEAM
and BIW Connector Systems. Continuous investment in
technology and research & development have enabled ITT to
provide new, innovative products and solutions to markets
including:
• Automotive
• Computer & Consumer Electronics
• Industrial/Instrumentation
• Military & Aerospace
• Oil & Gas
• Telecommunications/Wireless Handheld Devices
• Transportation
When you specify a Cannon, VEAM or BIW Connector
Systems connector, you can rely on products that are
designed, developed, and manufactured to the highest
quality and reliability standards. This tradition of excellence
is based on ITT’s corporate culture of operating its
businesses under the principles of Six Sigma. At ITT, Six
Sigma is not just a quality philosophy but a complete
corporate culture that drives the entire business. Our Value
Based Management and Value Based Product Development
systems are two cornerstones that allow for the
development of both leadership and product
engineering principles, ensuring our industry leading
products are developed to the accepted market driven lead
times. These principles have allowed ITT to become the
market leader in all of our business portfolios.
Six Sigma Manufacturing
4
ITT operates manufacturing facilities in the United States,
Germany, Italy, Mexico, China, Japan and the UK, all of
which have particular product area strengths allowing ITT to
offer a truly global footprint to our customers. Our facilities
are world class and accommodate full vertical integration
utilizing the latest manufacturing technologies including:
Dimensions shown in inches (mm)
Specifications and dimensions subject to change
automated and robotic machining centers, Super Market
manufacturing cells, Kanban pull systems, and automated
electrical, mechanical, and optical test and inspection
equipment. The combination of our manufacturing strength
and our advanced manufacturing facilities allows ITT to
offer products at market driven prices. Our capabilities,
especially in robotics, computerized precision tooling,
Kaizen Project Management, Six Sigma tools, and testing,
give ITT the most optimized global manufacturing footprint
in the interconnect industry.
The Custom Difference
As the industry leader in harsh environment interconnect
applications, ITT’s world class engineering teams will work
directly with our customers to design and develop cost
effective solutions for their applications. In many cases we
may modify one of our standard designs to ensure a highly
reliable solution where timing is critical. Yet, in those cases
where a complete custom interconnect solution is required,
ITT will work with our customer’s Engineers to design an
interconnect solution which will be cost effective yet highly
reliable. As professional consultants, our Engineering teams
will provide a thorough systems and mechanical analysis of
any proposed solution. These analyses provide our
customers with sophisticated electrical signal and
mechanical characterizations to determine the best solution
for their application.
RoHS Compliance Information
ITT has implemented a strict parts control plan for
all ITT electronics plants worldwide that allows the
Cannon, VEAM, and BIW Connector Systems product
portfolios to meet the requirements of the European Union
Directive 2002/95/EC better known as the Reduction of
Hazardous Substances initiative. As appropriate, specific
Cannon, VEAM, and BIW Connector Systems products may
be ordered with an R prefix number which insures our
customers will receive RoHS compliant parts for their
commercial electronics applications and equipment. Since
most RoHS hazardous substances center around specific
metal plating and lead solder coatings, ITT’s products for
RoHS compliance are available in the following plating finishes: electroless nickel, stainless steel, anodize over aluminum
and gold plating. It should be noted that gold plating
would be recommended as the replacement for tin-lead
solder when ordering board mount connectors.
Nemesis
Features & Benefits
By announcing the Nemesis line of mini circular connectors, ITT Cannon proudly releases the most
comprehensive small circular connector offering to the marketplace.
With the ever increasing market trends of miniaturisation of
man worn and hand held equipment as well as the need for
increased sealing capability our innovative engineering design
team have produced a new connector range which ‘future
proofs’ our customer’s products for the 21st Century.
Because ‘The size of connectors define the size of the
equipment’ our Nemesis range can achieve a 60% equipment
size reduction for our customers whilst delivering a 50% lighter
and 100% sealed interconnect.
By choosing the Nemesis range you can be assured that you are
working with a partner who has over 90 years of experience of
connector design and manufacturing excellence.
Our offering provides sealability to either IP67 or IP68, a
lightweight and adaptable platform, and unique functionality
such as “Super Clean” plugs and “no profile” form factors,
ensuring the highest level of capability within demanding harsh
environment situations.
The unique capability afforded by the Nemesis product range
ensures application capability in a broad range of market
segments including but not limited to Defence, Medical,
Marine, Industrial and Audio & Broadcast.
Why customers benefit from choosing
ITT‘s Nemesis Series
• ITT Cannon pogo contact technology • Blind mating design
• RoHS plating meeting the latest environmental standards
• Human factors design considerations
• Rugged stainless steel construction • Enhanced strain relief
design • 500 hour salt spray resistant plating ensures
effective protection in marine applications
Applications
• Defence
- Ear Phones - Radios - GPS - Weapons - Computers
- Head Sets - Vision Systems - Communication Systems
- Batteries - PDA’s
• Medical
- Surgeons Equipment - Patient Monitoring Equipment
- Surgery Equipment - Diagnostic Equipment
• Marine
- - Dive Computers - GPS - Communication Systems
- Navigation Systems
• Industrial
- Ruggedized Computers - Hand Held Data Terminals
- Process Control Equipment - Display Equipment
• Audio & Broadcast
- Mixer Desks - Audio Consoles - Microphones
- Outside Broadcast Equipment
Lowest possible profile
4
Low
No profile
Taking interconnect profiles to a
minimum level, our industry leading
"no profile" "Space Saver" variant
enables the lowest possible profile
for ruggedized, wearable equipment.
Spring "breakaway" technology
4
Pogo pad receptacle technology
4
4
The Nemesis pogo pad receptacle
technology removes the harsh
environment "fouling" common to
non-pad receptacles. Further, this
exciting technology removes the
need for receptacle dust-caps.
Superior overmolding
techniques
Seamless and superior overmolding
techniques ensure sealability and
integrity of the connector shell and
cable interface, even within the
most demanding environments.
Our canted spring "breakaway"
technology allows for effective and
"tuned" interconnect disconnecting
while providing a full 360 degrees
of EMI shielding.
Draw back barrel design
4
Nemesis "Super Clean" provides the
ultimate in cleanability with its
unique patented draw back barrel
design, allowing the user to retract,
clean, and reconnect in seconds.
Fast & efficient assembly
4
Nemesis “Quick Term” and “Quick
Term High Speed” enables fast &
efficient assembly of cable harnesses
using normal work tools in the field.
Dimensions shown in inches (mm)
Specifications and dimensions subject to change
5
Nemesis Full Line Catalogue
Selector Guide
Series
High Mating
Quick Term
Commercial
Commercial
Snap-on/Breakaway
Snap-on/Breakaway
-55° to +125°C
-55° to +125°C
Stainless Steel
Stainless Steel
Finishes
Black Electroless Nickel &
Electroless Nickel
Black Electroless Nickel &
Electroless Nickel
Contact Type
Crimp & Straight PCB Tails
Solder Bucket
Contacts
Pogo Pins & Pads
Pogo Pins & Pads
Contact Plating
Gold over Nickel
Gold over Nickel
Layouts
7, 14 & 19 way
7, 14 & 19 way
Wire Size
24 - 32 AWG
22 - 32 AWG
Cable
Factory Fitted
Customer Terminated or
Factory Fitted
2 Amps continuous,
3 Amps peak
2 Amps continuous,
3 Amps peak
15 mOhm
15 mOhm
50 Volts DC
50 Volts DC
500 Volts
500 Volts
5,000 MOhm
5,000 MOhm
10,000
10,000
5 clocking positions:
N, A, B, C & D
5 clocking positions:
N, A, B, C & D
RoHS Compliance
Yes
Yes
Sealing
IP67
IP67
8
13
High Reliability Market
Coupling System
Maximum Temperature Range
Hardware
Contact Rating
Contact Resistance
Voltage Rating
Dielectric Withstand Voltage Sea Level
Insulation Resistance
Mating Cycles
Coding
Page No.
6
Dimensions shown in inches (mm)
Specifications and dimensions subject to change
Quick Term High Speed
Super Clean
Space Saver
Water Tight
Commercial
Commercial
Commercial
Commercial
Snap-on/Breakaway
Snap-on/Breakaway
Snap-on/Ripaway
Snap-on/Breakaway & Push Pull
-55° to +125°C
-55° to +125°C
-55° to +125°C
-40° to +100°C
Stainless Steel
Stainless Steel
Stainless Steel & Aluminium
Stainless Steel
Black Electroless Nickel &
Electroless Nickel
Black Electroless Nickel &
Electroless Nickel
Black Electroless Nickel &
Electroless Nickel
Black Electroless Nickel &
Electroless Nickel
Solder Bucket & Straight PCB Tails
Crimp & Straight PCB Tails
Solder & Straight PCB Tails
Crimp & Straight PCB Tails
Pogo Pins & Pads
Pogo Pins & Pads
Pogo Pins & Pads
Twist Pin & Sockets
Gold over Nickel
Gold over Nickel
Gold over Nickel
Gold over Nickel
8, 14 & 19 way
7, 14 & 19 way
7, 14 & 19 way
7, 14 & 19 way
22 - 32 AWG
24 - 32 AWG
24 - 32 AWG
24 - 32 AWG
Customer Terminated or
Factory Fitted
Factory Fitted
Factory Fitted
Factory Fitted
2 Amps continuous,
3 Amps peak
2 Amps continuous,
3 Amps peak
2 Amps continuous,
3 Amps peak
3 Amps
15 mOhm
15 mOhm
15 mOhm
8 mOhm
50 Volts DC
50 Volts DC
50 Volts DC
50 Volts DC
500 Volts
500 Volts
500 Volts
500 Volts
5,000 MOhm
5,000 MOhm
5,000 MOhm
5,000 MOhm
10,000
10,000
2,500
2,500, (500 Push Pull)
5 clocking positions:
N, A, B, C & D
5 clocking positions:
N, A, B, C & D
5 clocking positions:
N, A, B, C & D
5 clocking positions:
N, A, B, C & D
Yes
Yes
Yes
Yes
IP67
IP67
IP67
IP68, > 20m
16
23
27
31
Page
Nemesis – Accessories
Nemesis Connector Range
EMI Caps How to Order
Dust Caps How to Order
Receptacle Dust Cap
Plug Dust Cap
Jam Nut Tools
35
36
37
37
38
Weight Data
39
Cable for the Nemesis
Connector Range
Specification
How to Define
Contact Technology
Pogo Contact Technology
Twist Pin Contact Technology
Product Safety
Information
Page
40
41
42
42
43
Dimensions shown in inches (mm)
Specifications and dimensions subject to change
7
Nemesis High Mating
NEM-HM
Overview
ITT Cannon`s High Mating Connector is a lightweight, robust,
watertight solution designed for military, commercial and
industrial applications.
Cable receptacle & plug crimp,
Contacts
Plugs = pogo pins, receptacles = pogo pads
Contact Rating
Voltage Rating
Insulation Resistance
Jam nut receptacle & plug PCB
24 - 32 AWG
2 Amps continuous, 3 Amps peak
50 Vdc
5,000 Mohm minimum
Coupling
Snap-on/Breakaway
Coding Identification
Individual colors with colored dot on both
Coding
Boot
Dielectric Withstand Voltage 500 Volts
Sealing
Contact Resistance
Shell to Shell Resistance
Operating Temperature
-55°C to +125°C
Vibration
20 g’s in accordance with MIL-STD-1344
Shock
Durability
Plating
Receptacle Mounting**
Receptacle Sealing
EMI Shielding
8
Specifications
Contact Type
Wire Size
The connector features pogo pin technology utilizing ITT’s
unique spring probe pin/pad contact system for a durable
and long life connection.
15 mOhm maximum
Method 2005, Condition IV
50 g’s in accordance with MIL-STD-1344
Method 2004, Condition E
10,000 cycles
RoHS compliant 500 hour salt spray resistant
black zinc nickel or electroless nickel
Tamper proof jam nut
Using a conductive 'O' ring, non-conductive
'O' rings are available
50db attenuation 100Mhz to 1000Mhz in
terminated condition
Dimensions shown in inches (mm)
Specifications and dimensions subject to change
Layouts
Blind Mate
Cable
Cable Earth Termination
Snap-on/Breakaway Forces
Strain Relief
Materials
5 polarizing positions; N, A, B, C, and D
parts plus indication on the boot; N=blue,
A=red, B=green, C=grey and D=yellow
Cable dependant, either overmoulded or
adhered
IP67
7, 14, 19
<20 mOhm
Yes
ITT standard or customer specified
360° cable braid termination to the shell
30N
Designed to withstand a 10Kg pull off
force minimum
Shells - Stainless Steel
Insulators - Liquid Crystal Polymer
Seals - Fluorosilicone rubber
Contacts - Copper alloy with gold over
nickel plating
Nemesis High Mating
NEM-HM – How to Order
Product
Coupling Style:
NEM-HM
Plug
Receptacle
SB
Shell Style:
6
9
Contact Arrangement:
7
Termination Type:
Termination Code:
1
Cable Receptacle
7
Jam Nut Receptacle**
PP
N
T
-
XXX
B
Normal
Crimp Contacts
XXX
XXX
See Cable for the Nemesis Connector Range on page 40
T
B
N
Alternatives
Straight PCB Tails
Black Electroless Nickel
Electroless Nickel
High Mating plugs are intermateable with Super Clean receptacles. If this is
not suitable for your application non-preferred V, W, X, Y & Z coding may be
used, contact sales for availability
Nomenclature
N
Pogo Pad Contact
C***
B
PG
Pogo Contact
C
N
14
Jam Nut Plug **
A, B, C & D
Finish Code:
7
Cable Plug
A, B, C & D
T****
-
19
PG
N
Snap-on/Breakaway
HMSB
14
19
Polarising Positions:
SB
-
7
14
Contact Type:
NEM
** Requires special tool, see Jam Nut Tools on page 38
*** Crimp contacts for Cable receptacles only
**** Straight PC Tails for Jam Nut Plug only
Cable Receptacle
NEM-HMSB-17PPNC-001B
NEM-HMSB-114PPNC-004B
NEM-HMSB-119PPNC-007B
Description
Part Numbers
7 Way HM Cable Receptacle w 1m cable
14 Way HM Cable Receptacle w 1m cable
19 Way HM Cable Receptacle w 1m cable
078328-0000
078331-0000
078334-0000
Cable Plug
NEM-HMSB-67PGNC-001B
NEM-HMSB-614PGNC-004B
NEM-HMSB-619PGNC-007B
7 Way HM Cable Plug w 1m cable
14 Way HM Cable Plug w 1m cable
19 Way HM Cable Plug w 1m cable
Jam Nut Receptacle
NEM-HMSB-77PPNT-B
NEM-HMSB-714PPNT-B
NEM-HMSB-719PPNT-B
Jam Nut Plug
NEM-HMSB-97PGNT-B
NEM-HMSB-914PGNT-B
NEM-HMSB-919PGNT-B
Cable Length Part Number Suffixes
078335-0000
078338-0000
078341-0000
Polarisation/
Length of Cable
N 1m
A 1m
B 1m
C 1m
D 1m
N 3m
A 3m
B 3m
Suffix
-0000
-0001
-0002
-0003
-0004
-0005
-0006
-0007
7 Way HM Jam Nut Receptacle
14 Way HM Jam Nut Receptacle
19 Way HM Jam Nut Receptacle
078336-0000
078339-0000
078342-0000
Polarisation
N
A
B
Suffix
-0000
-0001
-0002
7 way HM Jam Nut Plug
14 way HM Jam Nut Plug
19 way HM Jam Nut Plug
078344-0000
078345-0000
078346-0000
Polarisation/
Length of Cable
C 3mD 3m
N 5m
A 5m
B 5m
C 5m
D 5m
Suffix
0008
-0009
-0010
-0011
-0012
-0013
-0014
Polarisation
C
D
Suffix
-0003
-0004
Dimensions shown in inches (mm)
Specifications and dimensions subject to change
9
Nemesis High Mating
NEM-HM
Dimension
A
0.472 (12.00)
14
0.591 (15.00)
19
0.630 (16.00)
Contact
arrangement
7
14
SEE NOTE
2.24 (56.9) REF SEE NOTE
0.591 (15.00)
0.699 (17.75)
19
Cable Plug Dimensions
Dimension
A
0.748 (19.00)
7
14
0.709 (18.00)
Jam Nut Receptacle Dimensions
0.768 (19.50)
0.085 (2.15)
0.100 (2.54)
0.080 (2.04)
Color Coding
Polarisation
letter
Color
coding
Contact
arrangement
A
Red
14
N
B
Green
D
Yellow
C
10
Blue
Grey
Dimensions shown in inches (mm)
Specifications and dimensions subject to change
7
19
MASTER KEY
0.670 (17.0)
PANEL THICKNESS
0.060 - 0.120
(1.5 - 3.0)
A
0.018 (0.46)
CONTACTS AND
GROUNDING PIN
19
PAINT DOT ORIENTATION
FEATURE FOR MATING
ALIGNMENT
Dimension
A
0.591 (15.00)
TACTILE ORIENTATION FEATURE
MASTER
KEYWAY
NOTE: Please refer to ‘How to
Order’ for cable lengths.
Contact
arrangement
SEE NOTE
7
A
Contact
arrangement
Cable Receptacle Dimensions
Dimension
A
0.457 (11.60)
0.575 (14.60)
0.634 (16.10)
CONDUCTIVE
SEALING RING
PAINT DOT
ORIENTATION
FEATURE FOR
MATING
ALIGNEMENT
Jam Nut Receptacle Panel Cut-out
Dimension
B
0.421 (10.70)
0.539 (13.70)
0.596 (15.15)
MASTER KEYWAY
ORIENTATION FLAT
(OPPOSITE MASTER KEY)
VIEW WITH
JAM NUT
NOT SHOWN
TAMPER PROOF
JAM NUT
Nemesis High Mating
NEM-HM
Jam Nut Receptacle PCB Layout
GROUND PIN
(see outline details for
all pin diameters)
51 6.4
72 6.9
MASTER KEYWAY
General tolerance + -0.001 (0.03) TYP, for ground pins + -0.002 (0.05) TYP. Standard contact layouts viewed from the mating face (not to scale).
Contact
arrangement
Dimension
A
7
14
19
Jam Nut Plug Dimensions
0.827 (21.00)
0.935 (23.75)
0.984 (25.00)
Standard contact layouts viewed from the
mating face
7 way
Contact
arrangement
7
14
19
Dimension
A
0.650 (16.50)
0.764 (19.40)
0.809 (20.55)
14 way
Dimension
B
19 way
Jam Nut Plug Panel Cut-out
0.673 (17.10)
0.791 (20.10)
0.831 (21.10)
Dimensions shown in inches (mm)
Specifications and dimensions subject to change
11
Nemesis High Mating
NEM-HM
Jam Nut Plug PCB Layout
General tolerance + -0.001 (0.03) TYP, for ground pins + -0.002 (0.05) TYP. Standard contact layouts viewed from the mating face (not to scale).
Contact Arrangements
Face View, Pogo Pin Contacts. Cavity identification numbers are for reference only; they do not appear on connectors.
12
Dimensions shown in inches (mm)
Specifications and dimensions subject to change
Nemesis Quick Term
NEM-QT
Overview
ITT Cannon’s Quick Term connector utilises the features &
benefits of the High Mating range and allows the termination
of the plugs & receptacles in the workshop or the field.
To assemble the product the user needs only normal workshop
tools however mounting fixtures for the front shells are
available. Please see pages 20 and 21 for the range of
backshells, cable ties & heat shrink boots, which must be
ordered seperately
Specifications
Contact Type
Plugs = pogo, receptacles = pogo pads
Coupling
Wire size
22 - 32 AWG
Coding identification
Contacts
Contact rating
Voltage rating
Insulation resistance
Solder bucket
2 Amps (3A peak)
50 Vdc
5,000 Mohm minimum
Boot
-55°C to +125°
Sealing
20 g’s in accordance with MIL-STD-1344
Shell to shell resistance
Dielectric Withstand Voltage 500 Volts
Operating temperature
Contact resistance
Vibration
Shock
Durability
Plating
Receptacle mounting
EMI shielding
Coding
15 mOhm maximum
Method 2005, Condition IV
50 g’s in accordance with MIL-STD-1344
Method 2004, Condition E
10,000 cycles
RoHS compliant black electroless nickel or
electroless nickel, 500 hour salt spray
Hexagonal or optional tamper proof nut
50dB attenuation 100MHz to 1000MHz
in terminated condition
Layouts
Blind mate
Snap-on / Breakaway
5 clocking positions, N, A, B, C & D
Individual colours with coloured dot on
both parts, N = blue, A = red, B = green,
C = grey & D = yellow
Designed for heat shrink boot or
overmoulded
IP67
7, 14 & 19
<20 mOhm
Yes
Snap-on / Breakaway Forces 30N
Materials
Shell assemblies – Stainless steel
Back shells – Brass
Insulators - Liquid Crystal Polymer
Seals – Fluorosilicone rubber
Contacts – Copper alloy with gold
over nickel plating
Dimensions shown in inches (mm)
Specifications and dimensions subject to change
13
Nemesis Quick Term
NEM-QT – How to Order
Product
NEM-QT
Plug
Coupling Style:
SB
Shell Style:
6
Contact Arrangement:
7
14
19
Contact Type:
Polarising Positions:
PG
Receptacle
SB
Snap-on/Breakaway
1
Cable Receptacle
7
Jam Nut Receptacle
7
14
PG
N
S
-
19
Pogo Contact
PP
Pogo Pad Contact
Normal
S
S
Solder Contacts
B
Black Electroless Nickel
B
-
7
N
N
QTSB
14
A, B, C & D
Finish Code:
-
Cable Plug
A, B, C & D
Termination Type:
N
NEM
N
Alternatives
Electroless Nickel
Quick Term is intermateable with High Mating and Super Clean
Nomenclature
Description
Part Numbers
NEM-QTSB-17PPNS-B
7 Way QT Cable Receptacle
078413-6000
N
NEM-QTSB-119PPNS-B
19 Way QT Cable Receptacle
078415-6000
B
Cable Receptacle
NEM-QTSB-114PPNS-B
Cable Plug
078414-6000
NEM-QTSB-67PGNS-B
7 Way QT Cable Plug
078377-6000
NEM-QTSB-619PGNS-B
19 Way QT Cable Plug
078379-6000
NEM-QTSB-614PGNS-B
Jam Nut Receptacle
14 Way QT Cable Plug
078378-6000
NEM-QTSB-77PPNS-B
7 Way QT Jam Nut Receptacle
078336-6000
NEM-QTSB-719PPNS-B
19 Way QT Jam Nut Receptacle
078342-6000
NEM-QTSB-714PPNS-B
14
14 Way QT Cable Receptacle
Dimensions shown in inches (mm)
Specifications and dimensions subject to change
14 Way QT Jam Nut Receptacle
078339-6000
Polarisation Suffix
Polarisation
Suffix
A
-6001
C
D
-6000
-6002
-6003
-6004
B
Nemesis Quick Term
NEM-QT
Contact
arrangement
7
14
19
Contact
arrangement
7
14
19
Contact
arrangement
7
14
Dimension
A
Thread
B
Dimension
A
Thread
B
0.590 (15.00) 7/16-28 UNEF-2A
0.709 (18.00)
9/16-28 UN-2A
0.768 (19.50)
5/8-28 UN-2A
Dimension
A
0.457 (11.60)
0.634 (16.10)
7 way
Color Coding
Polarisation
letter
Color
coding
A
Red
N
Dimension
B
Jam Nut Receptacle Dimensions
0.421 (10.70)
0.539 (13.70)
0.596 (15.15)
14 way
19 way
Contact Arrangements
Blue
B
Green
D
Yellow
C
Cable Plug Dimensions
0.590 (15.00) 7/16-28 UNEF-2A
0.699 (17.75)
9/16-28 UN-2A
0.748 (19.00)
5/8-28 UN-2A
0.575 (14.60)
19
Cable Receptacle Dimensions
Grey
Face View, Pogo Pin Contacts. Cavity identification numbers are for reference only; they do not appear on connectors.
Dimensions shown in inches (mm)
Specifications and dimensions subject to change
15
Nemesis Quick Term – High Speed
NEM-QTHS
Overview
ITT Cannon’s Quick Term High Speed connectors have been
designed to allow users to create ruggedized interconnects
for 10 Gigabit Ethernet and other High Speed protocols.
Specifications
Contact Type
Plugs = pogo, receptacles = pogo pads
Coupling
Wire size
22 - 32 AWG
Coding identification
Contacts
Contact rating
Voltage rating
Insulation resistance
Solder bucket
2 Amps (3A peak)
50 Vdc
Operating temperature
Contact resistance
Vibration
Shock
Durability
Plating
Receptacle mounting
EMI shielding
Coding
5,000 Mohm minimum
Boot
-55°C to +125°
Sealing
20 g’s in accordance with MIL-STD-1344
Shell to shell resistance
Dielectric Withstand Voltage 500 Volts
16
Based upon the QT range the QTHS uses the same backshells,
cable ties and heat shrink boots and has been utilised in USB,
HDMI and 10GBASE-T (CAT6) applications. Please see pages
20 and 21 for the range of backshells, cable ties & heat shrink
boots, which must be ordered seperately.
15 mOhm maximum
Method 2005, Condition IV
50 g’s in accordance with MIL-STD-1344
Method 2004, Condition E
10,000 cycles
RoHS compliant black electroless nickel or
electroless nickel, 500 hour salt spray
Hexagonal or optional tamper proof nut
50dB attenuation 100MHz to 1000MHz
in terminated condition
Dimensions shown in inches (mm)
Specifications and dimensions subject to change
Layouts
Blind mate
Snap-on / Breakaway
5 clocking positions, N, A, B, C & D
Individual colours with coloured dot on
both parts, N = blue, A = red, B = green,
C = grey & D = yellow
Designed for heat shrink boot or
overmoulded
IP67
7, 14 & 19
<20 mOhm
Yes
Snap-on / Breakaway Forces 30N
Materials
Shell assemblies – Stainless steel
Back shells – Brass
Insulators - Liquid Crystal Polymer
Seals – Fluorosilicone rubber
Contacts – Copper alloy with gold
over nickel plating
Nemesis Quick Term – High Speed
NEM-QTHS – How to Order
Product
NEM-QTHS
Plug
Coupling Style:
SB
Shell Style:
6
Contact Arrangement:
8
14
19
Contact Type:
PG
Polarising Positions:
N
NEM
Receptacle
SB
Snap-on/Breakaway
1
Cable Receptacle
7
Jam Nut Receptacle
14
PG
N
S
-
B
19
PP
Pogo Contact
Pogo Pad Contact
A, B, C & D
S
S
Solder Contacts
B
Black Electroless Nickel
B
7
8
A, B, C & D
N
-
14
Normal
Finish Code:
QTHSSB
Cable Plug
N
Termination Type:
-
T
N
Alternatives
PCB Tails
Electroless Nickel
Quick Term High Speed is not intermateable with High Mating and Super Clean
Nomenclature
Cable Receptacle
NEM-QTHSSB-18PPNS-B
NEM-QTHSSB-114PPNS-B
NEM-QTHSSB-119PPNS-B
Cable Plug
NEM-QTHSSB-68PGNS-B
NEM-QTHSSB-614PGNS-B
NEM-QTHSSB-619PGNS-B
Jam Nut Receptacle
NEM-QTHSSB-78PPNS-B
Description
Part Numbers
A
-7001
N
19 Way QTHS Cable Receptacle
078415-7000
B
14 Way QTHS Cable Receptacle
078414-7000
8 Way QTHS Cable Plug
078380-7000
19 Way QTHS Cable Plug
078379-7000
14 Way QTHS Cable Plug
8 Way QTHS Jam Nut Receptacle Solder Contacts
8 Way QTHS Jam Nut Receptacle PCB Tail
078381-8000
19 Way QTHS Jam Nut Receptacle PCB Tail
078342-8000
14 Way QTHS Jam Nut Receptacle PCB Tail
D
-7002
-7003
-7004
078381-7000
NEM-QTHSSB-78PPNT-B
19 Way QTHS Jam Nut Receptacle Solder Contacts
C
-7000
078378-7000
078339-7000
NEM-QTHSSB-719PPNT-B
Suffix
078416-7000
14 Way QTHS Jam Nut Receptacle Solder Contacts
NEM-QTHSSB-714PPNT-B
Polarisation
8 Way QTHS Cable Receptacle
NEM-QTHSSB-714PPNS-B
NEM-QTHSSB-719PPNS-B
Polarisation Suffix
078342-7000
078339-8000
Polarisation
Suffix
A
-8001
N
B
C
D
-8000
-8002
-8003
-8004
Dimensions shown in inches (mm)
Specifications and dimensions subject to change
17
Nemesis Quick Term – High Speed
NEM-QTHS
Contact
arrangement
8
14
19
Contact
arrangement
8
14
19
Dimension
A
Thread
B
Dimension
A
Thread
B
0.590 (15.00) 7/16-28 UNEF-2A
0.709 (18.00)
9/16-28 UN-2A
0.768 (19.50)
5/8-28 UN-2A
Cable Plug Dimensions
0.590 (15.00) 7/16-28 UNEF-2A
0.699 (17.75) 9/16-28 UN-2A
0.748 (19.00)
5/8-28 UN-2A
Contact
arrangement
Dimension
A
8
0.591 (15.00)
19
0.768 (19.50)
14
Jam Nut Receptacle Dimensions Solder Contacts
0.709 (18.00)
8 way
18
Cable Receptacle Dimensions
Dimensions shown in inches (mm)
Specifications and dimensions subject to change
14 way
19 way
Nemesis Quick Term – High Speed
NEM-QTHS
Jam Nut Receptacle Dimensions PCB Tail & PCB Layout
Contact
arrangement
8
14
19
Dimension
A
0.457 (11.60)
0.575 (14.60)
0.634 (16.10)
Color Coding
Polarisation
letter
Color
coding
A
Red
N
Jam Nut Receptacle Panel Cut-out
0.421 (10.70)
0.539 (13.70)
0.596 (15.15)
Contact Arrangements
Blue
B
Green
D
Yellow
C
Dimension
B
Grey
Face View, Pogo Pin Contacts. Cavity identification numbers are for reference only; they do not appear on connectors.
Dimensions shown in inches (mm)
Specifications and dimensions subject to change
19
Nemesis Quick Term – Backshells
NEM-QTBS – How to Order
Product
NEM-BS
Contact Arrangement:
7
14
19
Shell Size:
1
2
3
4
5
6
7
8
9
Finish Code:
N
NEM
Electroless Nickel
Nomenclature
Quick Term Backshells
NEM-BS-71-N
NEM-BS-72-N
NEM-BS-73-N
NEM-BS-144-N
NEM-BS-145-N
NEM-BS-146-N
NEM-BS-197-N
NEM-BS-198-N
NEM-BS-199-N
Contact
arrangement
7/8
7/8
7/8
14
14
14
19
19
19
20
Dimension
A
0.528 (13.40)
0.528 (13.40)
0.528 (13.40)
0.652 (16.55)
0.652 (16.55)
0.652 (16.55)
0.717 (18.20)
0.717 (18.20)
0.717 (18.20)
Description
Part Numbers
7 / 8 Way Backshell size 1
7 / 8 Way Backshell size 2
7 / 8 Way Backshell size 3
14 Way Backshell size 4
14 Way Backshell size 5
14 Way Backshell size 6
19 Way Backshell size 7
19 Way Backshell size 8
19 Way Backshell size 9
448-7873-001
448-7873-002
448-7873-003
448-7873-004
448-7873-005
448-7873-006
448-7873-007
448-7873-008
448-7873-009
Dimension
B
0.236 (6.00)
0.264 (6.70)
0.291 (7.40)
0.315 (8.00)
0.354 (9.00)
0.394 (10.00)
0.364 (9.25)
0.404 (10.25)
0.443 (11.25)
Dimensions shown in inches (mm)
Specifications and dimensions subject to change
Dimension
C
Backshell
Thread
D
0.299 (7.60) 7/16-28 UNEF-2B
0.327 (8.30) 7/16-28 UNEF-2B
0.354 (9.00) 7/16-28 UNEF-2B
0.378 (9.60)
9/16-28 UN-2B
0.417 (10.60) 9/16-28 UN-2B
0.457 (11.60) 9/16-28 UN-2B
0.427 (10.85)
5/8-28 UN-2B
0.467 (11.85)
5/8-28 UN-2B
0.506 (12.85)
5/8-28 UN-2B
-
BS
-
14
5
-
N
Nemesis Quick Term –
Heat Shrink Boots, Cable Ties & Tools
Part
number
Contact
arrangement
Dimension
A
252-7689-001
14 / 19 way
2.16 (55)
252-7689-000
7 / 8 way
Heat Shrink Boot Dimensions
Dimension
B
2.16 (55)
0.63 (16)
0.94 (24)
Description
Number of ways
Band-it Tool
7, 8, 14 & 19
Band-it Cable Tie
QT/QTHS Cable Plug Support Tool
Part Numbers
7, 8, 14 & 19
317-7998-734
7&8
T4918
19
T4920
QT/QTHS Cable Plug Support Tool
14
QT/QTHS Cable Plug Support Tool
T4924
T4919
QT/QTHS Cable Receptacle Support Tool
7&8
T4921
QT/QTHS Cable Receptacle Support Tool
19
T4923
QT/QTHS Cable Receptacle Support Tool
14
T4922
Cable Tie Tool
Support Tool Material: Silver Steel
Contact
arrangement
Dimension
A
Dimension
B
QT/QTHS Cable Receptacle Support Tool Dimensions
Dimension
C
Dimension
D
7/8
1.364 (34.65)
0.577 (14.65)
0.445 (11.30)
0.295 (7.50)
19
1.364 (34.65)
0.577 (14.65)
0.630 (16.00)
0.295 (7.50)
14
Contact
arrangement
7/8
14
19
1.364 (34.65)
Dimension
A
1.362 (34.60)
1.362 (34.60)
1.362 (34.60)
Cable Tie
0.577 (14.65)
Dimension
B
0.575 (14.60)
0.575 (14.60)
0.575 (14.60)
0.553 (14.05)
0.295 (7.50)
QT/QTHS Cable Plug Support Tool Dimensions
Dimension
C
0.492 (12.50)
0.610 (15.50)
0.650 (16.50)
Dimension
D
0.295 (7.50)
0.295 (7.50)
0.295 (7.50)
Dimensions shown in inches (mm)
Specifications and dimensions subject to change
21
Nemesis Quick Term –
Assembly instructions
Tooling required :1) Band-it tool - tie-dex 2
2) Front shell support tool :T4918 - 7 way plug T4921 - 7 way receptacle
T4919 - 14 way plug T4922 - 14 way receptacle
T4920 - 19 way plug T4923 - 19 way receptacle
Front shell assembly
Backshell
1
2
Band-it
Heat shrink boot
Slide boot and backshell onto cable (these can be put
on later if building a pigtail assembly). Trim outer
jacket back to dimension shown, exposing braid,
being careful not to nick or damage it.
Fold the braid back over the jacket, this can be
taped back in position whilst carrying out the wire
termination. Trim back the wire insulation to the
dimension shown, if a stranded center conductor,
ensure the twist is tight and tin dip the wire ends in
preparation for soldering to contacts.
3
Fit the apropriate support tool to a vice and plug on
front shell assembly. Offer up the wires, one at a
time, to the required contact and solder to position.
4
Slide the backshell over the wires and screw onto the
front shell to a torque of 30 / 35 lb.ins. (3.40 / 3.95
nm). Flare the braid over the tube of the backshell. If
the cable has a strain relief, this should be wrapped
and secured under the Band-it. Load the Band-it to
the tool, note - the Band-it should be wrapped twice,
locate the Band-it over the braid (there is a u'cut on
the tube to indicate the position of the Band-it) and
operate the tool to secure the Band-it around the
braid. Trim the braid and strain relief (if fitted) approx.
flush with the edge of the Band-it.
5
Slide the boot fully over the backshell and apply heat
to shrink in position.
22
Dimensions shown in inches (mm)
Specifications and dimensions subject to change
Nemesis Super Clean
NEM-SC
Overview
ITT Cannon’s Super Clean Connector is a lightweight, robust,
watertight and field cleanable** solution designed for
military, commercial and industrial applications.
The connector features pogo pin technology utilizing ITT’s
unique spring probe pin/pad contact system for a durable
and long life connection.
Cable receptacle & plug crimp,
Contacts
Plug = pogo pins, receptacle = pogo pads
Contact Rating
Voltage Rating
Insulation Resistance
**Patent Pending
Specifications
Contact Type
Wire Size
The cleanable feature allows users to maintain their systems
in the field even in the dirtiest of environments.
Jam nut receptacle PCB
24 - 32 AWG
Coupling
Snap-on/Breakaway
Coding Identification
Individual colors with colored dot on
Coding
2 Amps continuous, 3 Amps peak
50 Vdc
Boot
Operating Temperature
-55°C to +125°C
Sealing
Vibration
20 g’s in accordance with MIL-STD-1344
Shell to Shell Resistance
Contact Resistance
Shock
Durability
Cleaning Durability
Plating
Receptacle Mounting**
Receptacle Sealing
EMI Shielding
15 mOhm maximum
Method 2005, Condition IV
50 g’s in accordance with MIL-STD-1344
Method 2004, Condition E
10,000 cycles
2,500 cycles
RoHS compliant 500 hour salt spray resistant
black zinc nickel or electroless nickel
Tamper proof jam nut
Using a conductive 'O' ring, non-conductive
'O' rings are available
50db attenuation 100Mhz to 1000Mhz
in terminated condition
both parts plus indication on the boot;
N=blue, A=red, B=green, C=grey
5,000 Mohm minimum
Dielectric Withstand Voltage 500 Volts
5 polarizing positions; N, A, B, C, and D
Layouts
Blind Mate
Cable
Cable Earth Termination
Snap-on/Breakaway Forces
Strain Relief
Materials
and D=yellow
Cable dependant, either overmoulded
or adhered
IP67
7, 14, 19
<20 mOhm
Yes
ITT standard or customer specified
360° cable braid termination to the shell
30N
Designed to withstand a 10Kg pull off
force minimum
Shells - Stainless Steel
Insulators - Liquid Crystal Polymer
Seals - Fluorosilicone rubber
Contacts - Copper alloy with gold over
nickel plating
Dimensions shown in inches (mm)
Specifications and dimensions subject to change
23
Nemesis Super Clean
NEM-SC – How to Order
Product
Coupling Style:
NEM-SC
Cable Plug
SB
Shell Style:
6
7
Contact Arrangement:
7
14
19
Contact Type:
PG
Polarising Positions:
Receptacle
NEM
SB
Snap-on/Breakaway
1
Cable Receptacle
Cable Plug
Jam Nut Receptacle**
SCSB
PP
Termination Type:
C
C***
T
Crimp Contacts
Straight PCB Tails
Termination Code:
XXX
XXX
See Cable for the Nemesis Connector Range on page 40
B
N
B
N
Part Numbers
NEM-SCSB-17PPNC-001B
7 Way SC Cable Receptacle w 1m cable
078337-0000
NEM-SCSB-119PPNC-007B
19 Way SC Cable Receptacle w 1m cable
14 Way SC Cable Receptacle w 1m cable
078340-0000
078343-0000
NEM-SCSB-67PGNC-001B
7 Way SC Cable Plug w 1m cable
078326-0000
NEM-SCSB-619PGNC-007B
19 Way SC Cable Plug w 1m cable
078332-0000
Jam Nut Receptacle
14 Way SC Cable Plug w 1m cable
078329-0000
NEM-SCSB-77PPNT-B
7 Way SC Jam Nut Receptacle
078327-0000
NEM-SCSB-719PPNT-B
19 Way SC Jam Nut Receptacle
078333-0000
NEM-SCSB-714PPNT-B
N
T
-
XXX
B
** Requires special tool, see Jam Nut Tools on page 38
*** Crimp contacts for Cable Receptacle only
Description
NEM-SCSB-614PGNC-004B
PG
Black Electroless Nickel
Electroless Nickel
Nomenclature
Cable Plug
14
Normal
Alternatives
Super Clean plugs are intermateable with High Mating receptacles.
NEM-SCSB-114PPNC-004B
7
Pogo Contact
Pogo Pad Contact
N
A, B, C & D
Cable Receptacle
-
7
14
19
N
A, B, C & D
Finish Code:
24
-
14 Way SC Jam Nut Receptacle
Dimensions shown in inches (mm)
Specifications and dimensions subject to change
078330-0000
Cable Length Part Number Suffixes
Polarisation/
Length of Cable Suffix
Polarisation/
Length of Cable Suffix
C 3m
N 1m
-0000
B 1m
-0002
N 5m
-0004
B 5m
A 1m
C 1m
D 1m
-0001
-0003
N 3m
-0005
B 3m
-0007
-0008
D 3m
-0009
A 5m
-0011
C 5m
-0013
-0010
-0012
-0006
D 5m
Polarisation
Suffix
Polarisation
Suffix
A
-0001
D
-0004
A 3m
N
B
-0000
-0002
C
-0014
-0003
Nemesis Super Clean
NEM-SC
Contact
arrangement
7
14
Cable Receptacle Dimensions
Dimension
A
0.472 (12.00)
0.591 (15.00)
0.630 (16.00)
Contact
arrangement
7
Dimension
A
SEE NOTE
3.09 (78.5) SEE NOTE
0.591 (15.00)
1.153 (29.3)
0.699 (17.75)
19
0.748 (19.00)
A
14
Cable Plug Dimensions
MASTER KEYWAY
NOTE: Please refer to ‘How to
Order’ for cable lengths.
Contact
arrangement
Jam Nut Receptacle Dimensions
Dimension
A
0.591 (15.00)
0.709 (18.00)
0.768 (19.50)
Color Coding
Polarisation
letter
Color
coding
A
Red
N
Blue
B
Green
D
Yellow
C
TACTILE
ORIENTATION
FEATURE
PAINT DOT
ORIENTATION
FEATURE FOR
MATING
ALIGNMENT
BARREL SHOWN
IN RECTRACTED
POSITION
FOR EASY
CLEANING
0.085 (2.15)
0.100 (2.54)
0.080 (2.04)
Contact
arrangement
7
14
19
MASTER KEY
0.670 (17.0)
PANEL THICKNESS
0.060 - 0.120
(1.5 - 3.0)
A
0.018 (0.46)
CONTACTS AND
GROUNDING PIN
7
14
19
SEE NOTE
19
CONDUCTIVE
SEALING RING
PAINT DOT
ORIENTATION
FEATURE FOR
MATING
ALIGNMENT
Dimension
A
0.457 (11.60)
0.575 (14.60)
0.634 (16.10)
ORIENTATION FLAT
(OPPOSITE MASTER KEY)
VIEW WITH
JAM NUT
NOT SHOWN
TAMPER PROOF
JAM NUT
Jam Nut Receptacle Panel Cut-out
Dimension
B
MASTER KEYWAY
0.421 (10.70)
0.539 (13.70)
0.596 (15.15)
Grey
Dimensions shown in inches (mm)
Specifications and dimensions subject to change
25
Nemesis Super Clean
NEM-SC
Jam Nut Receptacle PCB Layout
72 6.9
MASTER KEYWAY
51 6.4
GROUND PIN
(see outline details for
all pin diameters)
General tolerance + -0.001 (0.03) TYP, for ground pins + -0.002 (0.05) TYP. Standard contact layouts viewed from the mating face (not to scale).
Contact Arrangements
Face View, Pogo Pin Contacts. Cavity identification numbers are for reference only; they do not appear on connectors.
26
Dimensions shown in inches (mm)
Specifications and dimensions subject to change
Nemesis Space Saver
NEM-SS
Overview
ITT’s Space Saver Connector takes interconnects to an industry leading lowest possible profile for ruggedized wearable
equipment.
Cable Plug = solder,
Contacts
Plug= pogo pads, receptacle = pogo pins
Contact Rating
Patent Pending
Specifications
Contact Type
Wire Size
The connector features pogo pin technology utilizing ITT’s
unique spring probe pin/pad contact system for a durable and
long life connection.
jam nut receptacle = PC tails
24 - 32 AWG
Coding Identification
Boot
5,000 Mohm minimum
Sealing
Operating Temperature
-55°C to +125°C
Shell to Shell Resistance
Vibration
In accordance with MIL STD 810G min
Insulation Resistance
50 Vdc
Dielectric Withstand Voltage 500 Volts
Contact Resistance
Shock
Durability
Plating
Receptacle Mounting**
Receptacle Sealing
EMI Shielding
Coupling
Coding
15 mOhm maximum
integrity exposure & US Highway
Tested to 65g 6ms ½ sine wave pulse
2,500 cycles
RoHS compliant 500 hour salt spray resistant
Layouts
Blind Mate
Cable
Cable Earth Termination
Snap-on/Breakaway Forces
black electroless nickel or electroless nickel
Strain Relief
Using a conductive 'O' ring, non-conductive
Materials
Tamper proof jam nut
'O' rings are available
50db attenuation 100Mhz to 1000Mhz
in terminated condition
Snap-on/Rip-away
5 polarizing positions; N, A, B, C, and D
both parts plus indication on the boot;
N=blue, A=red, B=green, C=grey
2 Amps continuous, 3 Amps peak
Voltage Rating
Individual colors with colored dot on
and D=yellow
Cable dependant, either overmoulded
or adhered
IP67
7,14 & 19
<20 mOhm
No
ITT standard or customer specified
360° cable braid termination to the shell
70-105N/13-23N dependent upon layout.
Disconnect force applied 25.4 mm
from center
Designed to withstand a 10Kg pull off
force minimum
Shells- Stainless Steel & Aluminum
Insulators - Liquid Crystal Polymer
Seals - Fluorosilicone rubber
Contacts - Copper alloy with gold over
nickel plating
Dimensions shown in inches (mm)
Specifications and dimensions subject to change
27
Nemesis Space Saver
NEM-SS – How to Order
Product
NEM-SS
Plug
Coupling Style:
SR
Shell Style:
6
Contact Arrangement:
7
Snap-on/Rip-away
7
Jam Nut Receptacle**
PG
N
A, B, C & D
S
N
A, B, C & D
T
L
Termination Code:
Finish Code:
-
7
14
PG
N
T
-
XXX
B
Cable Plug
19
PP
Termination Type:
SR
SSSR
14
19
Polarising Positions:
Receptacle
-
7
14
Contact Type:
NEM
XXX
XXX
B
B
N
N
Pogo Pad Contact
Pogo Contact
Normal
Alternatives
Solder Contacts
Straight PCB Tails
Straight PCB Tails with Location Pegs
See Cable for the Nemesis Connector Range on page 40
Black Electroless Nickel
Electroless Nickel
** Requires special tool, see Jam Nut Tools on page 38
Nomenclature
Cable Plug
NEM-SSSR-67PPNS-001B
NEM-SSSR-614PPNS-004B
NEM-SSSR-619PPNS-007B
28
Description
Part Numbers
Cable Length Part Number Suffixes
Polarisation/
Length of Cable
N 1m
A 1m
B 1m
C 1m
D 1m
N 3m
A 3m
B 3m
Suffix
-0010
-0011
-0012
-0013
-0014
-0020
-0021
-0022
Polarisation/
Length of Cable
C 3m
D 3m
N 5m
A 5m
B 5m
C 5m
D 5m
Suffix
-0023
-0024
-0030
-0031
-0032
-0033
-0034
7 Way SS Cable Plug w 1m cable
14 Way SS Cable Plug w 1m cable
19 Way SS Cable Plug w 1m cable
078360-0010
078362-0010
078364-0010
Jam Nut Receptacle
NEM-SSSR-77PGNT-B
NEM-SSSR-714PGNT-B
NEM-SSSR-719PGNT-B
7 Way SS Jam Nut Receptacle
14 Way SS Jam Nut Receptacle
19 Way SS Jam Nut Receptacle
078359-0000
078361-0000
078363-0000
Polarisation
N
A
B
Suffix
-0000
-0001
-0002
Polarisation
C
D
Suffix
-0003
-0004
Jam Nut Receptacle
Location Pegs
NEM-SSSR-77PGNL-B
NEM-SSSR-714PGNL-B
NEM-SSSR-719PGNL-B
7 Way SS Jam Nut Receptacle Location Pegs
14 Way SS Jam Nut Receptacle Location Pegs
19 Way SS Jam Nut Receptacle Location Pegs
078319-0100
078321-0100
078323-0100
Polarisation
N
A
B
Suffix
-0100
-0101
-0102
Polarisation
C
D
Suffix
-0103
-0104
Dimensions shown in inches (mm)
Specifications and dimensions subject to change
Nemesis Space Saver
NEM-SS
Contact
arrangement ø A
7 Way
0.630
(16.00)
14 Way
0.709
(18.00)
19 Way
0.787
(20.00)
Dimension
B
C
D
1.015 0.565 0.154
(25.77) (14.35) (3.90)
1.064 0.581 0.154
(27.02) (14.75) (3.90)
1.103 0.581 0.154
(28.02) (14.75) (3.90)
Cable Plug Dimensions
E
1.950
(49.52)
2.038
(51.77)
2.117
(53.77)
NOTE: Please refer to ‘How to Order’ for cable lengths.
Contact
arrangement
7
14
19
Dimension
A
0.270 (6.85)
0.328 (8.34)
0.348 (8.85)
Jam Nut Receptacle Dimensions (without Location Pegs)
Dimension
B
0.827 (21.00)
0.935 (23.75)
0.984 (25.00)
Recommended maximum panel thickness =
2.4 mm customer cable requirements
Standard contact layouts viewed from the
mating face
Contact
arrangement
7
14
19
Dimension
A
0.270 (6.85)
0.328 (8.34)
0.348 (8.85)
Dimension
B
Jam Nut Receptacle Dimensions (Location Peg option)
0.827 (21.00)
0.935 (23.75)
0.984 (25.00)
Recommended maximum panel thickness =
2.4 mm customer cable requirements
Standard contact layouts viewed from the
mating face
Dimensions shown in inches (mm)
Specifications and dimensions subject to change
29
Nemesis Space Saver
NEM-SS
Jam Nut Receptacle PCB Layout
7 way
14 way
General tolerance ± 0.03 TYP, for ground pins ±0.05 TYP
19 way
Jam Nut Receptacle PCB Layout- Location Pegs
7 way
Contact
arrangement
7
14
19
Dimension
A
0.685 (17.40)
0.793 (20.15)
0.843 (21.40)
14 way
General tolerance ± 0.03 TYP, for ground pins ±0.05 TYP
Jam Nut Receptacle Panel Cut-outs
19 way
Color Coding
Dimension
B
Polarisation
letter
Color coded
paint mark
0.323 (8.20)
0.343 (8.70)
A
Red
0.263 (6.67)
N
B
Green
D
Yellow
C
Contact Arrangements
Face View, Pogo Pin Contacts. Cavity identification numbers are for reference only; they do not appear on connectors.
30
Dimensions shown in inches (mm)
Specifications and dimensions subject to change
Dark blue
Grey
Nemesis Water Tight
NEM-WT
Overview
ITT Cannon’s Water Tight connector is a lightweight, robust
and watertight solution designed for military, marine, medical
and industrial application.
Contact Type
Cable plug and cable receptacle crimp,
Contacts
Cable plug and free jam nut receptacle
Wire Size
Contact Rating
Voltage Rating
Insulation Resistance
The connector features micro twist pin contact technology
and as its name implies the connector is rated for an
immersion depth of greater than 20 meters of water.
Specifications
jam nut receptacle PCB
micro twist pin, receptacle micro socket
Coupling
Snap-on/Breakaway & push pull
Coding Identification
Individual colors with colored dot on
Coding
24 - 32 AWG
3 Amps
50 Vdc
5,000 Mohm minimum
Boot
Sealing
Contact Resistance
Shell to Shell Resistance
-40°C to +100°C
Vibration
20 g’s in accordance with MIL-STD-1344
Shock
Durability
Shell Plating
Receptacle Mounting**
Receptacle Sealing
EMI Shielding
8 mOhm maximum
Method 2005, Condition IV
50 g’s in accordance with MIL-STD-1344
Method 2004, Condition E
2,500 cycles (500 cycles Push Pull)
RoHS compliant 500 hour salt spray resistant
black zinc nickel or electroless nickel
Tamper proof jam nut
Using a conductive 'O' ring, non-conductive
'O' rings are available
50db attenuation 100Mhz to 1000Mhz
in terminated condition
both parts plus indication on the boot;
N=blue, A=red, B=green, C=grey
Dielectric Withstand Voltage 500 Volts
Operating Temperature
5 polarizing positions; N, A, B, C, and D
Layouts
Blind Mate
Cable
Cable Earth Termination
Snap-on/Breakaway Forces
Strain Relief
Materials
and D=yellow
Cable dependant, either overmoulded
or adhered
IP68, >20m
3 layouts, 7, 14 & 19 contacts
<20 mOhm
Yes
ITT standard or customer specified
360° cable braid termination to the shell
30N
Designed to withstand a 10Kg pull off
force minimum
Shells - Stainless Steel
Insulators - Liquid Crystal Polymer
Seals - Fluorosilicone rubber
Contacts - Copper alloy with gold over
nickel plating
Dimensions shown in inches (mm)
Specifications and dimensions subject to change
31
Nemesis Water Tight
NEM-WT– How to Order
Product
NEM-WT
Coupling Style:
Plug
Receptacle
PP
PP
SB
Shell Style:
6
Contact Arrangement:
7
Snap-on/Breakaway
1
Cable Receptacle (PP not available)
7
Jam Nut Receptacle**
14
S
N
T
-
XXX
B
Cable Plug
N
N
Normal
A, B, C & D
Termination Type:
C
C***
Termination Code:
XXX
XXX
T
B
B
N
Pin Contact
Socket Contact
N
Alternatives
Crimp Contacts
Straight PCB Tails
See Cable for the Nemesis Connector Range on page 40
Black Electroless Nickel
Electroless Nickel
* 7, 14 & 19 way connectors use the same colour coding system but have
different polarization. Where duplicate contact layouts are required on the
same equipment it is recommended different polarization is used.
32
7
Push Pull
S
A, B, C & D
Nomenclature
-
19
P
Finish Code:
WTSB
14
19
Polarising Positions:
SB
-
7
14
Contact Type:
NEM
** Requires special tool, see Jam Nut Tools on page 38
***Crimp contacts for Cable Receptacle only.
Cable Receptacle
NEM-WTSB-17SNC-001B
NEM-WTSB-114SNC-004B
NEM-WTSB-119SNC-007B
Description
Part Numbers
7 Way WT Cable Receptacle w 1m cable
14 Way WT Cable Receptacle w 1m cable
19 Way WT Cable Receptacle w 1m cable
078312-0000
078313-0000
078314-0000
Cable Plug
NEM-WTSB-67PNC-001B
NEM-WTPP-67PNC-001B
NEM-WTSB-614PNC-004B
NEM-WTPP-614PNC-004B
NEM-WTSB-619PNC-007B
NEM-WTPP-619PNC-007B
7 Way WT SB Cable Plug w 1m cable
7 Way WT PP Cable Plug w 1m cable
14 Way WT SB Cable Plug w 1m cable
14 Way WT PP Cable Plug w 1m cable
19 Way WT SB Cable Plug w 1m cable
19 Way WT PP Cable Plug w 1m cable
078281-0000
078354-0000
078282-0000
078355-0000
078283-0000
078356-0000
Jam Nut Receptacle
NEM-WTSB-77SNT-B
NEM-WTPP-77SNT-B
NEM-WTSB-714SNT-B
NEM-WTPP-714SNT-B
NEM-WTSB-719SNT-B
NEM-WTPP-719SNT-B
7 Way WT SB Jam Nut Receptacle
7 Way WT PP Jam Nut Receptacle
14 Way WT SB Jam Nut Receptacle
14 Way WT PP Jam Nut Receptacle
19 Way WT SB Jam Nut Receptacle
19 Way WT PP Jam Nut Receptacle
078280-0000
078353-0000
078280-0005
078353-0005
078280-0010
078353-0010
Dimensions shown in inches (mm)
Specifications and dimensions subject to change
Cable Length Part Number Suffixes
Polarisation/
Length of Cable
N 1m
A 1m
B 1m
C 1m
D 1m
N 3m
A 3m
B 3m
Suffix
-0000
-0001
-0002
-0003
-0004
-0005
-0006
-0007
Polarisation
7 way N
7 way A
7 way B
7 way C
7 way D
14 way N
14 way A
14 way B
Suffix
-0000
-0001
-0002
-0003
-0004
-0005
-0006
-0007
Polarisation/
Length of Cable
C 3m
D 3m
N 5m
A 5m
B 5m
C 5m
D 5m
Suffix
-0008
-0009
-0010
-0011
-0012
-0013
-0014
Polarisation
14 way C
14 way D
19 way N
19 way A
19 way B
19 way C
19 way D
Suffix
-0008
-0009
-0010
-0011
-0012
-0013
-0014
Nemesis Water Tight
NEM-WT
SEE NOTE
2.089 (53.06) SEE NOTE
PAINT DOT ORIENTATION
FEATURE FOR MATING
ALIGNMENT
0.450
(10.29)
0.354 (8.99)
SEE NOTE
MATING
FACE
0.542 (13.77)
MASTER
KEYWAY
Cable Receptacle Snap-on/Breakaway Dimensions
0.210 (5.33)
Note: Please refer to ‘How to Order’ for cable lengths.
SEE NOTE
2.331 (59.21) SEE NOTE
0.621 (15.77)
SEE NOTE
MATING FACE
0.335
(8.51)
PAINT DOT ORIENTATION
FEATURE FOR MATING
ALIGNMENT
0.072 (1.83)
0.665 (16.89)
Cable Plug Dimensions - Push Pull
SEE NOTE
0.7774 (19.66)
MASTER
KEYWAY
2.657 (67.50) SEE NOTE
0.725 (18.42)
SEE NOTE
MASTER
KEYWAY
Cable Plug Dimensions - Snap-on/Breakaway
TACTILE ORIENTATION
FEATURE
COLOUR BAND
ON FRONT FACE
PAINT DOT ORIENTATION
FEATURE FOR MATING
ALIGNEMENT
Jam Nut Receptacle Dimensions - Snap-on/Breakaway
Dimensions shown in inches (mm)
Specifications and dimensions subject to change
33
Nemesis Water Tight
NEM-WT
Jam Nut Receptacle Dimensions - Push Pull
Polarisation
letter
Color
coding
A
Red
N
Blue
B
Green
D
Yellow
C
Grey
General tolerance
7 way
19 way
14 way
For ground pins
± 0.001 (0.03)
± 0.001 (0.03)
Contact
arrangement
7
14
19
Dimension
A
0.455 (11.56)
0.455 (11.56)
0.455 (11.56)
Jam Nut Receptacle Panel Cut-outs
Dimension
B
0.501 (12.73)
0.501 (12.73)
0.501 (12.73)
B MIN
Color Coding
MIN A/F`s
A
Jam Nut Receptacle PCB Layout
GROUND PIN (SEE OUTLINE DETAILS)
FOR ALL PIN DIAMETERS
MASTER KEY TYP
± 0.0015 (0.038)
±0.002 (0.05)
Contact Arrangements
Face View, Pin Contacts. Cavity identification numbers are for reference only; they do not appear on connectors.
34
Dimensions shown in inches (mm)
Specifications and dimensions subject to change
Nemesis Accessories – EMI Caps
How to order
Product Nemesis EMI Caps for HM/QT/QTHS/SC/SS
Receptacle
SB
Snap-on / Breakaway (HM/QT/QTHS/SC)
SS
Space Saver
Coupling Style:
Cap Style:
EC
Shell Style:
7
Contact Arrangement:
Finish Code:
NEM
B
7
14
-B
Black Electroless Nickel
EMI Caps
NEM-SB-EC-77-B
NEM-SB-EC-714-B
NEM-SB-EC-719-B
Part Numbers
7 / 8 Way Snap-on/Breakaway EMI Cap
14 Way Snap-on/Breakaway EMI Cap
19 Way Snap-on/Breakaway EMI Cap
078418-0000
078418-1000
078418-2000
NEM-SS-EC-77-B
NEM-SS-EC-714-B
NEM-SS-EC-719-B
7 Way Space Saver EMI Cap
14 Way Space Saver EMI Cap
19 Way Space Saver EMI Cap
078417-0000
078417-1000
078417-2000
Dimension
A
Dimension
B
7
14
19
0.669 (17.00)
0.776 (19.70)
0.827 (21.00)
0.472 (12.00)
0.591 (15.00)
0.650 (16.50)
Contact
arrangement
Dimension
A
Dimension
B
7/8
14
19
EC
Way
Description
Contact
arrangement
SB -
EMI cap
7, 14,19
Nomenclature
-
0.709 (18.00)
0.827 (21.00)
0.866 (22.00)
Notes: 1. Dimensions are nominal
unless stated otherwise.
Snap-on / Breakaway Receptacle EMI Caps
Space Saver Receptacle EMI Caps
0.685 (17.40)
0.803 (20.40)
0.843 (21.40)
2. Material: Cap – Stainless Steel
Cord – Polyester
Ring – Stainless Steel
Crimp Rings – Copper
3. Finish: Black Electroless Nickel
Dimensions shown in inches (mm)
Specifications and dimensions subject to change
35
Nemesis Accessories – Dust Caps
How to order
Product Nemesis Dust Caps for HM/QT/QTHS/SC/WT
Plug
Receptacle
WTSB
WT
Water Tight Snap-on / Breakaway
Cap Style:
DC
DC
Dust cap
Shell Style:
6
7
7, 14,19
7, 14,19
Coupling Style:
WTPP
WT
SB
Contact Arrangement:
Nomenclature
36
SB
NEM
-
WTPP -
DC
6
Water Tight Push Pull
Snap-on / Breakaway (HM/QT/QTHS/SC)
Way
Cable Plug Dust Cap
NEM-WTPP-DC-6-7
NEM-WTPP-DC-6-14
NEM-WTPP-DC-6-19
NEM-WTSB-DC-6-7
NEM-WTSB-DC-6-14
NEM-WTSB-DC-6-19
NEM-SB-DC-6-7
NEM-SB-DC-6-14
NEM-SB-DC-6-19
Description
Part Numbers
Quantity
7 Way Water Tight Push Pull Cable Plug
14 Way Water Tight Push Pull Cable Plug
19 Way Water Tight Push Pull Cable Plug
7 Way Water Tight Snap-on/Breakaway Cable Plug
14 Way Water Tight Snap-on/Breakaway Cable Plug
19 Way Water Tight Snap-on/Breakaway Cable Plug
7 Way Snap-on/Breakaway Cable Plug
14 Way Snap-on/Breakaway Cable Plug
19 Way Snap-on/Breakaway Cable Plug
078411-0000
078411-1000
078411-2000
078409-0000
078409-1000
078409-2000
078405-0000
078405-1000
078405-2000
25
25
25
25
25
25
25
25
25
Jam Nut Receptacle
NEM-WT-DC-77
NEM-WT-DC-714
NEM-WT-DC-719
NEM-SB-DC-77
NEM-SB-DC-714
NEM-SB-DC-719
7 Way Water Tight Push Pull & Snap-on/Breakaway Jam Nut Receptacle
14 Way Water Tight Push Pull & Snap-on/Breakaway Jam Nut Receptacle
19 Way Water Tight Push Pull & Snap-on/Breakaway Jam Nut Receptacle
7 Way Snap-on/Breakaway Jam Nut Receptacle
14 Way Snap-on/Breakaway Jam Nut Receptacle
19 Way Snap-on/Breakaway Jam Nut Receptacle
078410-0000
078410-0000
078410-0000
078406-0000
078406-1000
078406-2000
25
25
25
25
25
25
Dimensions shown in inches (mm)
Specifications and dimensions subject to change
7
Nemesis Accessories – Dust Caps
TYPE
Dimension
A
Water Tight Push Pull
1.071 (27.2)
Water Tight Push Pull
1.071 (27.2)
Water Tight Push Pull
1.071 (27.2)
Water Tight Snap-on / Breakaway 0.906 (23.0)
Water Tight Snap-on / Breakaway 0.906 (23.0)
Water Tight Snap-on / Breakaway 0.906 (23.0)
High Mating / Super Clean
0.787 (20.0)
High Mating / Super Clean
0.906 (23.0)
High Mating / Super Clean
0.945 (24.0)
TYPE
Dimension
A
Dimension
Contact
B
arrangement
0.217 (5.5)
7
0.307 (7.8)
14
0.315 (8.0)
19
0.217 (5.5)
7
0.307 (7.8)
14
0.315 (8.0)
19
0.217 (5.5)
7
0.307 (7.8)
14
0.315 (8.0)
19
Dimension
B
Water Tight Push Pull &
0.695 (17.65) 0.528 (13.40)
Snap-on / Breakaway
High Mating / Super Clean 0.537 (13.65) 0.472 (12.00)
High Mating / Super Clean 0.646 (16.4) 0.591 (15.00)
High Mating / Super Clean 0.736 (18.7) 0.650 (16.50)
Notes: 1. Dimensions are nominal
unless stated otherwise.
Cable Plug Dust Caps
Jam Nut Receptacle Dust Caps
Contact
arrangement
7,14,19
7
14
19
2. Material: Cap – Santoprene
Cord – Polyester
Ring – Stainless Steel
Crimp Rings – Copper
Dimensions shown in inches (mm)
Specifications and dimensions subject to change
37
Nemesis – Accessories
Jam Nut Tools
Product
Water Tight
High Mating Super Clean
Jam Nut Receptacle
High Mating Super Clean
Jam Nut Receptacle
High Mating Super Clean
Jam Nut Receptacle
High Mating Jam Nut Plug
High Mating Jam Nut Plug
High Mating Jam Nut Plug
Space Saver
Space Saver
Space Saver
Material: Silver Steel
Finish: Nickel
Product Range
HM
QT
QTHS
SC
SS
WT
38
Number
of ways
Tool part
number
Diameter
A
Jam Nut Tools
Diameter
B
7, 14, 19
7
T4909/01
T4909/02
0.505 (12.83)
0.443 (11.25)
0.625 (15.88)
0.625 (15.88)
14
T4909/03
0.568 (14.43)
0.740 (18.80)
19
T4909/04
0.630 (16.00)
0.800 (20.32)
7
14
19
7
14
19
T4910/01
T4910/02
T4910/03
T4910/01
T4910/02
T4910/03
0.675 (17.15)
0.792 (20.12)
0.832 (21.13)
0.675 (17.15)
0.792 (20.12)
0.832 (21.13)
0.835 (21.21)
0.943 (23.95)
0.992 (25.20)
0.835 (21.21)
0.943 (23.95)
0.992 (25.20)
Torque Settings
Number of ways
7,14 & 19
7,14 & 19
8,14 & 19
7,14 & 19
7,14 & 19
7,14 & 19
Dimensions shown in inches (mm)
Specifications and dimensions subject to change
Torque Setting
15/18 lb.ins. (1.70/2.03 NM)
15/18 lb.ins. (1.70/2.03 NM)
15/18 lb.ins. (1.70/2.03 NM)
15/18 lb.ins. (1.70/2.03 NM)
27/29 lb.ins (3.10/3.30 NM)
15/18 lb.ins. (1.70/2.03 NM)
Nemesis Connector Range –
Weight Data
Cable Plug
(Includes overmould, less cable.)
High Mating
Number
of ways
Weight
(grammes)
Jam Nut Receptacle
7
16.50
High Mating
19
24.00
High Mating
High Mating
14
Quick Term / Quick Term High Speed
7
19
High Mating
Quick Term / Quick Term High Speed
14
Super Clean
7
19
Quick Term / Quick Term High Speed
Super Clean
14
Space Saver
7
19
Super Clean
Space Saver
14
Water Tight Snap-on / Breakaway
7
19
Space Saver
Water Tight Snap-on / Breakaway
14
Water Tight Push Pull
7
19
Water Tight Snap-on / Breakaway
Water Tight Push Pull
Water Tight Push Pull
Nemesis Connector Range – Weight
14
22.00
Number
of ways
Weight
(grammes)
7
8.60
19
15.10
High Mating
14
7.80
Quick Term / Quick Term High Speed
7
8.60
14.00
Quick Term / Quick Term High Speed
19
14.70
11.50
Quick Term / Quick Term High Speed
14
25.00
Super Clean
7
42.00
Super Clean
30.50
12.50
12.20
8.60
Super Clean
14
12.50
9.60
Space Saver
7
10.20
14.80
Space Saver
19
19.00
11.60
19
Space Saver
14
21.50
Water Tight Snap-on / Breakaway
7
25.25
Water Tight Snap-on / Breakaway
25.00
15.10
17.40
11.25
Water Tight Snap-on / Breakaway
14
11.35
36.00
Water Tight Push Pull
7
12.60
40.25
Water Tight Push Pull
40.00
Water Tight Push Pull
19
14
19
11.40
13.10
13.45
Dimensions shown in inches (mm)
Specifications and dimensions subject to change
39
Cable for the Nemesis Connector Range –
Specification
7, 14, 19 Position Conductors
Strain member
Primary screen
Contact
layout
7
Calculated
weight
39 KG/KM
14
82 KG/KM
19
83 KG/KM
Specifications
19/0.10 mm (0.15 sqmm) tinned copper
Insulated to 0.90 mm
1.2 mm Braided polyester cord
Overall helical 12/12μm Ali/PET
foil laminate
Screen, minimum overlap 25% aluminium
Face OUT
Minimum
ultimate
tensile strength
32 KGF (314 N)
30 KGF (196 N)
32 KGF (314 N)
001
No.
of Cores
7
Length
(Meters)
1
003
7
5
002
7
004
14
006
14
005
14
007
19
008
19
009
19
11 KGF (108 N)
15 KGF (147 N)
11 KGF (108 N)
Jacket ∆
5.2±0.20
7.5±0.20
7.6±0.20
Minimum
recommended
bend radius
Static:33mm Dynamic:55mm
Secondary screen
tinned copper
wire braid
nominal coverage
80%
Jacket thermoplastic
vulcanite 70 shore
A RTI non-reflective
matt finish
16/7/0.127mm
1.00mm
Static:50mm Dynamic:92mm
Static:50mm Dynamic:82mm
16/6/0.10mm
0.80mm
24/7/0.127mm
1.00mm
Nomenclature Generation
Cable for the Nemesis
Connector Range –
Termination Codes
Code
Maximum
recommended
pulling force
Maximum conductor resistance 138 /km @ 20°C
Minimum insulation resistance Core-core > 500 M /KM @ 500V
Core screen > 250 M /KM @ 500V
Maximum working voltage
500 Vrms
3
1
Example - NEM-WTSB-614PNC-005B =
Water Tight, Snap-on/Breakaway, Plug, 14 Way, Pin contact,
Black Electroless Nickel finish.
Normal keyway, Crimp contact, 3M cable,
Series:
Water Tight (WT), Super Clean (SC) or High Mate (HM)
Shell Style:
Free Receptacle (1), Plug (6), Jam Nut receptacle (7) or RA Plug (8)
Coupling Style:
Snap-on/Breakaway (SB) or Push Pull (PP)
Contact Arrangement: 7, 14 or 19 Contacts
3
5
Contact Type:
Pin (P), Socket (S), Pogo Pin (PG), Pogo Pad (PP)
Termination Type:
Crimp (C) or Straight PCB Tails (T)
Finish Code:
Black Electroless Nickel (B) or Electroless Nickel Plating (N)
Polarising Positions:
1
3
5
Termination Code:
Cable Cut length
tolerance (mm)
1m=±20, 3m=±30, 5m=±40
Normal, A, B, C & D
XXX Cable Description
Connection Systems
Connector pin out detail – 7 Way:
Pin
Pin
Pin
Pin
40
1.
2.
3.
4.
Red
Black
White
Yellow
Pin
Pin
Pin
5. Green
6. Orange
7. Blue
Dimensions shown in inches (mm)
Specifications and dimensions subject to change
Connector pin out detail – 14 Way:
Pin
Pin
Pin
Pin
Pin
Pin
Pin
1.
2.
3.
4.
5.
6.
7.
Pink
Orange
Dark Blue
Dark Brown
Red
Light Green
Dark Green
Pin
Pin
Pin
Pin
Pin
Pin
Pin
8.
9.
10.
11.
12.
13.
14.
Grey
Black
Yellow
Violet
Light Brown
White
Light Blue
Connector pin out detail – 19 Way:
Pin 1.
Pin 2.
Pin 3.
Pin 4.
Pin 5.
Pin 6.
Pin 7.
Pin 8.
Pin 9.
Pin 10.
Dark Blue
Pink
Violet
Light Blue
Orange
Light Green
Burgundy
Turquoise
Yellow
Light Grey
Pin
Pin
Pin
Pin
Pin
Pin
Pin
Pin
Pin
11.
12.
13.
14.
15.
16.
17.
18.
19.
Dark Green
Red
Lavender
Dark Grey
Black
Cream
White
Dark Brown
Light Brown
Cable for the Nemesis Connector Range –
How to Define Customer Configured Cable Harnesses
The following cable design considerations are available from ITT Cannon's commercial cable range and can be defined using this template
for a customer configured cable harnesses. Please photocopy this template and complete the various fields and then send it to your local
ITT Cannon sales office in addition to your contact details. Please ensure you complete all of the fields ensuring the proposal ITT Cannon
supply will meet your requirements. If this template does not accommodate your specific harness requirements please contact your local
ITT Cannon sales office for support.
Type of Wire
Solid
Stranded
Copper
Silver
Aluminium
Conductor Material
Signal Conductors
Tick Box
Number
AWG
Number
AWG
Power Conductors
Number
AWG
Unshielded Twisted Pairs
Number
AWG
Number
Overall Screen
Individual Screen *
Identification Sleeve *
Strain Member
AWG
AWG
Impedance
Shielded Twisted Pairs
Number
AWG
Impedance
Drain Wire
COAX
Number
AWG
Impedance
Drain Wire
Number
AWG
Impedance
AWG
Impedance
Braid
Double Braid
Foil
Drain Wire
Yes
No
Yes
No
Overmould
Heat Shrink Boot
No Overmould or Boot
Impedance
Number
Number
Link Wires*
Resistors*
Other*
Drain Wire
* Please provide position & details in the notes box below
Drain Wire
Customer configured cable harnesses will be supplied with :
• Voltage Rating (VR) of 50Vdc • Insulation Resistance (IR) of 5,000 M Ohms minimum
• Thermoplastic Vulcanite (TPV) Jacket Material (preferred for overmould, PVC & PU are also available)
• Strain Relief of 10kg
Note conductor colours will be defined by ITT Cannon unless specifically requested otherwise
Connector A
Description
Tick Box
Braid
Double Braid
Foil
Drain Wire
Connector B
Description
Cable
Length of Cable
Plug
Connector A
Pin No.
1
2
3
4
5
6
7
8
9
10
Coding
Connector B
Pin No.
Receptacle
Connector A
Pin No.
11
12
13
14
15
16
17
18
19
Plug
Connector B
Pin No.
Coding
Receptacle
Please add any additional notes in this box
The data contained in this template is subject to regular change to ensure
compatibility with the latest system & cable specifications
Dimensions shown in inches (mm)
Specifications and dimensions subject to change
41
Nemesis Pogo Contact Technology
3
1
2
5
4
The heart of the Nemesis High Mating, Quick Term & Super
Clean connector solutions is ITT’s unique spring probe pin/pad
contact system. ITT’s spring probe contact design utilizes an
internal clip mechanism that stays in constant contact with
the contact itself. This design helps to reduce electrical
resistance. In addition, the spring probe contact system
accommodates misalignment issues, making the contact
system much more forgiving. This feature along with the high
durability of mating cycles allows this contact system to offer
higher performance in harsh environments.
The unique ITT spring probe system mates with individual
touch pad contact areas. This design allows for a very effective
electrical engagement point of contact. Further, the spring
probe contact system and touch pads allow for ease of
cleanability in the field where dirt, moisture, mud, sand, and
other contaminants may be present. The individual touch
1. Contact interface
2. Spring
3. Spring contact
4. Cut away for clarity
5. Cable crimp area
pad contacts incorporate no crevices for contaminants to
accumulate, a desirable feature in harsh environment field
conditions.
The Nemesis High Mating, Quick Term & Super Clean
connectors using spring probe contact technology offer the
highest reliability for interconnects meeting the toughest
performance standards in harsh environments. They have
been tested through extensive Military and customer specific
test programs to ensure that their design and manufacturability
features have indeed met all reliability and field performance
requirements. Because ITT’s spring probe contact/connectors
have been designed and manufactured to exceed various
thermal shock, vibration, random shock, and signal
performance spectrums this connector technology is
becoming one of the technologies of choice in harsh
environment electronic systems.
Nemesis Twist Pin Contact Technology
4
3
1
2
6
5
The Nemesis Water Tight connector uses the twist pin
contact system. This system was originally developed in the
early 1960s and ITT was one of the original interconnect
companies to license this technology and improve it. Our
forty-five years of experience in manufacturing and
establishing a fully automated manufacturing system for this
contact has truly given ITT the foremost knowledge in twist
pin contact technology.
As the core of the Water Tight connector, the twist pin contact offers a superior electrical and mechanical system that
outperforms traditional machined or stamped electrical contact systems. ITT’s twist pin system consists of the Micro Socket and the Micro Pin or Twist Pin.
42
The twist pin contact system consists of several stranded
cores making up the wire bundle. The strands are
subsequently heat treated and a weld is performed on the
tip of each contact. Crimp sleeves are then inserted over the
contact and crimp areas are defined to produce a seamless
crimp system. The entire twist pin system is referred by ITT
1. Welded Tip
2. Wire bundle
3. + 4. Crimp area
5. Sleeve
6. Wire
as a Pos-A-Line contact alignment system. Our reference to
this system identifies that the flexible twist pin is recessed
into the insulator and the rigid socket is exposed thus
reversing the traditional positions of the pin and socket.
During the mating sequence, the socket is guided into the
pin insulator by the lead-in chamfer. The pin is kept from
flexing beyond the socket capture radius by the walls of the
cavity. The hemispherical weld of controlled radius at the tip
of the pin combines with the lead-in chamfer of the socket
contact and the pin insulator to cam the pin into alignment.
ITT has developed a very robust Six Sigma manufacturing
process that controls the welding process as well as the
dimensions of the socket contact and insulator material. The
net result is a contact system that makes it impossible for
the recessed pin to escape the socket capture radius.
The advantages of ITT’s twist pin contact system are many
and have been field proven in the most demanding
applications and environments for over forty-five years.
Product Safety
Information
1. MATERIAL CONTENT AND PHYSICAL FORM
Electrical connectors do not usually contain hazardous materials.
They contain conducting and non-conducting materials and can
be divided into two groups.
a) Printed circuit types and low cost audio types which
employ all plastic insulators and casings.
b) Rugged, Fire Barrier and High Reliability types with metal casings and either natural rubber, synthetic rubber, plastic or glass
insulating materials. Contact materials vary with type of connector and also application and are usually manufactured
from either: Copper, copper alloys, nickel, alumel, chromel or
steel. In special applications, other alloys may be specified.
2. FIRE CHARACTERISTICS AND ELECTRIC SHOCK
HAZARD
There is no fire hazard when the connector is correctly wired and
used within the specified parameters. Incorrect wiring or assembly
of the connector or careless use of metal tools or conductive
fluids, or transit damage to any of the component parts may
cause electric shock or burns. Live circuits must not be broken by
separating mated connectors as this may cause arcing, ionization
and burning. Heat dissipation is greater at maximum resistance in
a circuit. Hot spots may occur when resistance is raised locally by
damage, e.g. cracked or deformed contacts, broken strands of
wire. Local overheating may also result from the use of the
incorrect application tools or from poor quality soldering or slack
screw terminals. Overheating may occur if the ratings in the
product Data Sheet/Catalog are exceeded and can cause
breakdown of insulation and hence electric shock. If heating is
allowed to continue it intensifies by further increasing the local
resistance through loss of temper of spring contacts, formation
of oxide film on contacts and wires and leakage currents through
carbonization of insulation and tracking paths. Fire can then
result in the presence of combustible materials and this may
release noxious fumes. Overheating may not be visually apparent.
Burns may result from touching overheated components.
3. HANDLING
Care must be taken to avoid damage to any component parts of
electrical connectors during installation and use. Although there
are normally no sharp edges, care must be taken when handling
certain components to avoid injury to fingers. Electrical
connectors may be damaged in transit to the customers, and
damage may result in creation of hazards. Products should
therefore be examined prior to installation/use and rejected if
found to be damaged.
4. DISPOSAL
Incineration of certain materials may release noxious or even toxic
fumes.
5. APPLICATION
Connectors with exposed contacts should not be selected for use
on the current supply side of an electrical circuit, because an
electric shock could result from touching exposed contacts on an
unmated connector. Voltages in excess of 30 V ac or 42.5 V dc
are potentially hazardous and care should be taken to ensure that
such voltages cannot be transmitted in any way to exposed metal
parts of the connector body. The connector and wiring should be
checked, before making live, to have no damage to metal parts or
insulators, no solder blobs, loose strands, conducting lubricants,
swarf, or any other undesired conducting particles. Circuit
resistance and continuity check should be made to make certain
that there are no high resistance joints or spurious conducting
paths. Always use the correct application tools as specified in the
Data Sheet/Catalog. Do not permit untrained personnel to wire,
assemble or tamper with connectors. For operation voltage please
see appropriate national regulations.
IMPORTANT GENERAL INFORMATION
(i) Air and creepage paths/Operating voltage. The admissible
operating voltages depend on the individual applications and the
valid national and other applicable safety´regulations. For this
reason the air and creepage path data are only reference values.
Observe reduction of air and creepage paths due to PC board
and/or harnessing.
(ii) Temperature
All information given are temperature limits. The operation
temperature depends on the individual application.
(iii) Other important information
Cannon continuously endeavors to improve their products.
Therefore, Cannon products may deviate from the description,
technical data and shape as shown in this catalog and
data sheets.
ITT Cannon, is a division of ITT Corporation who manufactures
the highest quality products available in the marketplace;
however these products are intended to be used in accordance
with the specifications in this publication. Any use or application
that deviates from the stated operating specifications is not
recommended and may be unsafe. No information and data
contained in this publication shall be construed to create any
liability on the part of Cannon. Any new issue of this publication
shall automatically invalidate and supersede any and all previous
issues.
Product Warranty
A limited warranty applies to Cannon products. In general, except
for obligations assumed by Cannon under this warranty, Cannon
shall not be liable for any loss, damage, cost of repairs, incidental
or consequential damages of any kind, whether or not based on
express or implied warranty, contract, negligence or strict liability
arising in connection with the design, manufacture, sale, use or
repair of the products. Product availability, prices and delivery
dates are exclusively subject to our respective order confirmation
form; the same applies to orders based on development samples
delivered. Please refer to www.ittcannon. com (General Terms of
Sale) for the complete text of Cannon’s applicable Terms and
Conditions, including Warranty.
This publication is not to be construed as an offer. It is intended
merely as an invitation to make an offer. By this publication,
Cannon does not assume responsibility or any liability for any
patent infringements or other rights of third parties which may
result from its use.
Reprinting this publication is generally permitted, indicating the
source. However, Cannon’s prior consent must be obtained in all
cases. “Engineered for life” is a registered trademark of ITT
Corporation ©2012. All other trademarks or registered
trademarks are property of their respective owners. All data
subject to change without notice.
This document does not contain technical data whose export is
restricted by the Arms Export Control Act (Title 22, U.S.C., App
2401 et. Seq.)
43
Visit our website at
www.ittcannon.com
ITT Interconnect Solutions
Cannon, VEAM,
BIW Connector Systems
Global Design &
Manufacturing
Customer Support
North America
MEXICO - Cannon, VEAM
Av.Libre Comercio s/n
entre Calzada Industrial
Nuevo Nogales y Calzada del Raquet Club,
Parque Industrial Nuevo Nogales
84093 Nogales, Sonora
phone: +52.631.3110050
fax:
+52.631.3110060
USA - Cannon
666 East Dyer Road
Santa Ana, CA 92705
toll free: +1.800.854.3028
phone: +1.714.557.4700
fax:
+1.714.628.2142
USA - BIW Connector Systems
500 Tesconi Circle
Santa Rosa, CA 95401
phone: +1.707.523.2300
fax:
+1.707.523.3567
USA - VEAM
100 New Wood Road
Watertown, CT 06795
phone: +1.860.274.9681
fax:
+1.860.274.4963
Europe & Middle East
FRANCE - Cannon, VEAM
15, Boulevard Robert Thiboust
77700 Serris
phone: +33.1.60.04.93.93
fax:
+33.1.60.04.93.90
GERMANY - Cannon, VEAM
ITT Cannon GmbH
Cannonstrasse 1
71384 Weinstadt
phone: +49.7151.699.0
fax:
+49.7151.699.217
ITALY - Cannon, VEAM
Corso Europa 41/43
20020 Lainate (MI)
phone: +39.02938721
fax:
+39.0293872300
LEBANON - BIW Connector Systems
P.O. Box 199
Jounieh
Lebanon
phone: +961.9.911.560
fax:
+961.9.912.126
UK - Cannon, VEAM
Jays Close, Viables Estate
Basingstoke
RG22 4BA
phone: +44.1256.311200
fax:
+44.1256.323356
Asia
CHINA - Cannon, VEAM
Tuopandun Industrial Area,
Jinda Cheng, Xiner Village, Shajing Town,
Baoan District, Shenzhen City,
Guangdong Province, 518125
phone: +86.755.2726.7238
fax:
+86.755.2726.7515
HONG KONG - Cannon, VEAM
Units 2405-6, 24/F, ING Tower
308 Des Voeux Road Central
Hong Kong
phone: +852.2732.2720
fax:
+852.2732.2919
INDIA - Cannon, VEAM
ITT Corporation India Pvt. Ltd.
Money Chamber, Unit No. 202
#6, KH Road
Bangalore 560027
phone: +91.80.41465632
fax:
+91.80.41465631
JAPAN - Cannon, VEAM
5-11-3 Hibarigaoka, Zama-shi
Kanagawa 252-0003
phone: +81.462.57.2010
fax:
+81.462.57.1680
SINGAPORE - Cannon, VEAM
10 Jalan Kilang #06-01
159410 Singapore
phone: +65.62763693 ext 232
fax:
+65.62763685
The „ITT Engineered Blocks“ symbol, „Engineered for life”, „ITT”, „Cannon“, „Veam“ and
„BIW Connector Systems“ are registered trademarks of ITT Corporation. Specification and other data
are based on information available at the time of printing, and are subject to change without notice.
© 2012 ITT Corporation