IPC01-Presentation - Micropac Industries

Micropac Industries, Inc.
Industrial Power Controllers
Switch – Protect – Manage
1Q2014
Micropac at a Glance
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• Public company, 125 employees, $20M
• Located in Garland, TX (Dallas suburb)
• Optoelectronics, Power Management & Controls, Sensors &
Displays
• Celebrating 50 years of providing products and innovative
electronic packaging solutions for the aerospace, military,
industrial and medical markets
• MIL-PRF-19500, MIL-PRF-38534, AS9100, SSQ-25000, ISO9001
certified, NASA Core Supplier
• Wide range of product applications
• 200°C, high vibration environment – electronics in oil services
industry
• Medical “mission critical” – blood oxygen content sensor for open
heart surgery
• Radiation environment – spacecraft electronics, cancer radiation
treatment electronics
• Military – Wide range of electronics in ship, ground vehicle, aircraft
and missile applications
Customer
Focused
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Industrial Power Controller Legacy
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• Micropac has designed and built aerospace
qualified solid state power controllers
(SSPCs) since the late 1980’s
• The IPC is a repackaged version of a NASA
selected SSPC currently on the SDO, LRO,
LCROSS, MMS and GPM space programs
Customer
Focused
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What is an Industrial Power Controller?
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Combine the Circuit Breaker and Solid
State Relay Functionality
Plus!
• TTL/CMOS compatible control and fault
status reporting
• An option for -55°C to +125°C operation!
Customer
Focused
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Notional Application
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BENEFITS:
• Controls Power to Loads
• I2t Provides Fast Protection For Loads During Overcurrent Conditions
• Remotely Controlled Reset
• Fault / Trip Status Indication
• 100% Solid State – Long Term Reliability
• Extended Operating Temperature Option
Customer
Focused
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Typical Panel Usage
CONTROL PANEL
ON
TRIP
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UL 508 (IPC)
OFF
LOAD #1
IPC
Load #1
IPC
Load #2
IPC
Load #3
IPC
Load #4
LOAD #2
LOAD #3
LOAD #4
UL 489
Main Circuit
Breaker
Main Circuit Breaker Open
No Power Applied
Customer
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Power-Up
CONTROL PANEL
ON
TRIP
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UL 508 (IPC)
OFF
LOAD #1
IPC
Load #1
IPC
Load #2
IPC
Load #3
IPC
Load #4
LOAD #2
LOAD #3
LOAD #4
UL 489
Main Circuit
Breaker
Main Circuit Breaker Closed
IPCs Power Up in the “Off” State
Customer
Focused
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IPCs Turned On
CONTROL PANEL
ON
TRIP
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UL 508 (IPC)
OFF
LOAD #1
IPC
Load #1
IPC
Load #2
IPC
Load #3
IPC
Load #4
LOAD #2
LOAD #3
LOAD #4
UL 489
Main Circuit
Breaker
IPCs Commanded “On”
Customer
Focused
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IPC Trip
CONTROL PANEL
ON
TRIP
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UL 508 (IPC)
OFF
LOAD #1
IPC
Load #1
IPC
Load #2
IPC
Load #3
IPC
Load #4
LOAD #2
LOAD #3
LOAD #4
UL 489
Main Circuit
Breaker
Overcurrent Detected on Load #2
IPC #2 Disables Load #2 and Reports “Trip” to Main
Controller
Other IPCs Stay “On”
Customer
Focused
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Reset IPC
CONTROL PANEL
ON
TRIP
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UL 508 (IPC)
OFF
LOAD #1
IPC
Load #1
IPC
Load #2
IPC
Load #3
IPC
Load #4
LOAD #2
LOAD #3
LOAD #4
UL 489
Main Circuit
Breaker
IPC #2 Reset
Command “Off”
Customer
Focused
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Operation Resumes
CONTROL PANEL
ON
TRIP
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UL 508 (IPC)
OFF
LOAD #1
IPC
Load #1
IPC
Load #2
IPC
Load #3
IPC
Load #4
LOAD #2
LOAD #3
LOAD #4
UL 489
Main Circuit
Breaker
IPC #2 Reset
Command “On”
Customer
Focused
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Data Center Application
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Provides Individualized Rack Power Switching,
Overload Protection and Output Status Reporting
Customer
Focused
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Typical Usage - Benefits
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• Switch
• Remote power switching
• Protect
• Protects wiring, source and loads
from over current conditions
• Manage
• More effectively manage your
power distribution needs through
status reporting, overload
protection and switching all in one
package
Customer
Focused
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Typical Trip Profile
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• Load fault protection is similar to a slow blow fuse –
time / current function approximates an I2T curve
• Instant trip for shorted loads
• Useful to switch capacitive loads – high inrush current
Customer
Focused
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IPC01 Overview
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• UL508 / CSA 22.2 Recognized
• UL94V-0 approved clear IP20
touch safe protection cover
• AC and DC versions available
•
•
•
•
Customer
Focused
0 - 280VAC / 5A
0 - 40VAC / 10A
0 - 400VDC / 5A
0 - 75VDC / 10A
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SSR vs. IPC
Crydom
DCL Series
Micropac
IPC01 Series
100, 200, 400 or 500VDC
75 or 400VDC
-40°C to 80°C
-55°C to 125°C (ET Option)
-40°C to 80°C (Standard)
Feature
Maximum Load Voltage
Operating Temperature Range
Rated Load Current vs Maximum Load Current @
80°C With No Heatsink
Maximum On-State Voltage Drop
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Rated
7A
12A
20A
40A
@ 80°C
3.5A
5A
6A
12A
Rated
5A
10A
@ 80°C
5A
10A
4.2V (400V device)
0.8V (400V device)
300µA
100µA
Maximum Input to Output Capacitance
50pF
25pF
Current Overload Protection
None
I2T and Instant Trip
Output Status
None
CMOS / TTL Compatible Signal
$77 (40A Rated / 12A Derated)
$85 (10A Rated / 10A Derated)
Maximum Off-State Leakage Current @ 25°C
Budgetary Low Volume Pricing
Customer
Focused
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Typical Uses
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• Replace circuit breaker (or fuse) and solid state
relay (or mechanical relay or switch)
• Provides both features in one package
• Replace solid state (or mechanical) relay
• Adds overload protection
• Replace switch
• Adds overload protection and remote switch capability
• New design
•
•
•
•
Customer
Focused
Highest level of overload protection on each service
Remote control
Output status reporting provides overload indication
Resettable
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Features & Benefits
Compact
•
Compact
• Combines a circuit breaker and solid state relay in
the same solid state relay package
• Familiar Hockey-Puck package
• Multiple load voltage and current ratings in the
same package footprint simplifies system layout
considerations
Interface
•
•
Safety
•
•
Self protecting
• Instant trip when commanded “On” into a short
• Overload protection without nuisance tripping due
to in-rush current demand
• Repeated turn-on into an overload condition
results in quicker trip response due to “thermal
memory” feature
Slip on cover protects equipment / people from
potentially hazardous voltages
Customer
Focused
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Computer / Controller Friendly
• TTL / CMOS compatible output enable and output
status
• Trip reset by cycling output enable
• Output status provides positive notification of an
overload condition
“System Designer Friendly”
• Initial protection during Integration & Test
• Thermal and power derating
• Controlled turn-on soft start
Reliability
•
Reliable and Designed for Harsh Industrial
Environments
• No moving parts
• No contacts to bounce, wear or arc
• -40°C to +80°C with a option for -55°C to +125°C
• Full power and thermal derating over the entire
operating temperature range
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Typical Applications
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• Electrical panel / power distribution
systems
• Industrial, commercial, high end residential
• Equipment, factory automation, robotic
• Lighting
• Safety conscientious
• Redundant, fault tolerant systems
• Interlock intensive systems
• Transportation systems
• Marine, train, aircraft, trucking
• Ground support systems
• Aircraft ground carts
• Satellite dish installations
• Laboratory and Integration & Test
• Engineering labs
• Equipment integration & test flow
• Diagnostic equipment
Customer
Focused
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Example Applications
Customer
Focused
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Example Applications
Customer
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Example Applications
Customer
Focused
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Example – Replace SSR with IPC
Customer
Focused
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Custom IPC Products
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Custom IPC Spinoffs
Additional Features
Customer
Focused
Specialized Packaging
Application Specific Functionality
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Micropac Industries, Inc
905 E. Walnut St.
Garland, TX 75040
www.micropac.com
Customer
Focused
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IPC01 Family
Part Number
Customer
Focused
Description
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Rating
IPC01-75VDC10A-ST
IPC01-75VDC10A-ET
Up to 75VDC applications; I2T and instant trip
overload protection; Output enable; Output status; 40°C to +80°C ; -55°C to +125°C ET Option (Consult
Factory)
VI-O 1,500V
VO 75V;
IO 10 A DC
IPC01-400VDC5A-ST
IPC01-400VDC5A-ET
Up to 400VDC applications; I2T and instant trip
overload protection; Output enable; Output status; 40°C to +80°C ; -55°C to +125°C ET Option (Consult
Factory)
VI-O 1,500V
VO 400V;
IO 5 A DC
IPC01-40VAC10A-ST
IPC01-40VAC10A-ET
Up to 40VAC applications; I2T and instant trip
overload protection; Output enable; Output status; 40°C to +80°C ; -55°C to +125°C ET Option (Consult
Factory)
VI-O 1,500V
VO 40V RMS;
IO 10 A AC
IPC01-280VAC5A-ST
IPC01-280VAC5A-ET
Up to 280VAC applications; MIL-STD-704 and MILSTD-1760E compliant I2T and instant trip overload
protection; Output enable; Output status; -40°C to
+80°C ; -55°C to +125°C ET Option (Consult Factory)
VI-O 1,500V
VO 280V RMS;
IO 5 A AC
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