Test Report: GST90A15-P1M 90W AC-DC High Reliability Industrial Adaptor DESIGN VERIFY TEST Output Function Test Input Function Test Protection Function Test Component Stress Test SAFETY & E.M.C. TEST Safety Test E.M.C. Test RELIABILITY TEST ENVIRONMENT TEST GST90A 90W AC-DC High Reliability Industrial Adaptor series DESIGN VERIFY TEST OUTPUT FUNCTION TEST NO 1 3 4 5 6 7 8 9 10 TEST ITEM SPECIFICATION TEST CONDITION RESULT RIPPLE & NOISE(Max ) V1:150mVp-p I/P:230VAC O/P:FULL LOAD Ta:25℃ V1: I/P: 100VAC /264VAC O/P:FULL/ MIN. LOAD Ta:25℃ V1: -0.703 %~ 0.703% I/P: 100VAC~ 264VAC O/P:FULL LOAD Ta:25℃ V1: 0 %~ 0% I/P: 230VAC O/P:FULL ~MIN LOAD Ta:25℃ V1: -0.703 %~ 0.703 % 230VAC/1000ms 115VAC/1000ms I/P： 230 VAC I/P： 115 VAC O/P：FULL LOAD Ta：25℃ 230VAC/ 393.147 ms 115VAC/ 336.279 ms 230VAC/50ms 115VAC/50ms I/P： 230 VAC I/P： 115 VAC O/P：FULL LOAD Ta：25℃ 230VAC/ 14.248 ms 115VAC/ 14.112 ms I/P： 230 VAC I/P： 115 VAC O/P：FULL LOAD Ta：25℃ 230VAC/ 34.376 ms 115VAC/ 22.973 ms OUTPUT VOLTAGE(Max) TOLERANCE V1: -5%~ 5% LINE REGULATION (Max) V1: -1%~ 1% LOAD REGULATION(Max) SET UP TIME(Max) RISE TIME (Max) HOLD UP TIME(Typ ) V1: -5%~ 5% 230VAC/20ms 115VAC/20ms OVER/UNDERSHOOT TEST DYNAMIC LOAD < +5% V1: 1500mVp-p 110mVp-p (Max ) P P P P I/P: 230VAC O/P:FULL LOAD Ta:25℃ I/P: 230VAC O/P(1)FULL /Min LOAD 90%DUTY / 1KHZ (2) (1)FULL /Min LOAD 90%DUTY / 3KHZ (3)FULL /Min LOAD 90%DUTY / 5KHZ (4)FULL /Min LOAD 50%DUTY / 120HZ Ta:25℃ VERDICT P P P < +5% P 748mVp-p 708mVp-p 708mVp-p 892mVp-p P Model: GST90A15-P1M Test Report 2 / 7 GST90A 90W AC-DC High Reliability Industrial Adaptor series INPUT FUNCTION TEST NO 1 2 3 4 5 6 7 8 TEST ITEM SPECIFICATION INPUT VOLTAGE RANGE INPUT FREQUENCY RANGE 100VAC~264VAC EFFICIENCY(TYP) INRUSH CURRENT(Typ) LEAKAGE CURRENT NO LOAD CONSUMPTION RESULT I/P:TESTING O/P:FULL LOAD Ta:25℃ VERDICT 59.200 V~264V I/P: (1)LOW-LINE-3V=87 V HIGH-LINE+15%=300 V O/P:FULL/MIN LOAD ON: 30 Sec OFF: 30 Sec 10MIN (2)230Vac ON: 0.5 Sec OFF: 0.5 Sec 20MIN (3)230Vac ON:3Sec OFF:3Sec 12HOURS ( POWER ON/OFF NO DAMAGE ) TEST:OK I/P:100 VAC ~264 VAC O/P:FULL~MIN LOAD Ta:25℃ TEST: 0.91/ 230VAC 0.95/115VAC I/P： 230 VAC I/P： 115 VAC O/P：FULL LOAD Ta：25℃ PF=0.965/230VAC PF=0.991/115VAC 89.5% I/P:230 VAC O/P:FULL LOAD Ta:25℃ 47HZ ~63 HZ NO DAMAGE POWER FACTOR(TYP) INPUT CURRENT (Typ) TEST CONDITION P OK P 89.69% P 230V/ 0.6A 115V/ 1.3A I/P： 230 VAC I/P： 115 VAC O/P：FULL LOAD Ta：25℃ I =0.449A/ 230VAC I =0.882A/ 115VAC 230V/70A COLD START I/P： 230 VAC O/P：FULL LOAD Ta：25℃ I = 42.5 A/ 230VAC I/P： 240 VAC O/P：Min LOAD Ta：25℃ L-FG： 0.45 N-FG： 0.45 I/P：115VAC I/P：230VAC O/P：NO LOAD Ta：25℃ < < < < 1 0.15 mA / 240 VAC W P P P Model: GST90A15-P1M mA mA P 0.0454W 0.0618W P Test Report 3 / 7 90W AC-DC High Reliability Industrial Adaptor GST90A series PROTECTION FUNCTION TEST NO 1 2 3 4 TEST ITEM SPECIFICATION OVER LOAD PROTECTION OVER VOLTAGE PROTECTION OVER PROTECTION TEMPERATURE SHORT PROTECTION 105%~ 150% CH:15.75V~20.25V NO DAMAGE SHORT EVERY OUTPUT 1 HOUR NO DAMAGE TEST CONDITION RESULT VERDICT I/P: 230VAC I/P: 115VAC O/P:TESTING Ta:25℃ 143.0%/ 230VAC 138.5%/115VAC Hiccup Mode I/P: 230VAC I/P: 115VAC O/P:MIN LOAD Ta:25℃ 17.7V/ 230VAC I/P: 230 VAC O/P:FULL LOAD O.T.P. Active Shunt down Re-power ON P I/P: 264VAC O/P: FULL LOAD Ta:25℃ NO DAMAGE Hiccup Mode P P 17.8V/ 115VAC Shut down Re- power ON P COMPONENT STRESS TEST NO 1 2 TEST ITEM SPECIFICATION TEST CONDITION RESULT PWM Transistor ( D to S) or (C to E) Peak Voltage Q32 Rated 11A/700V I/P:High-Line +3V =267V AC ON/OFF O/P: (1)Full Load (2)Output Short (3) Full Load Continue Ta:25℃ (1) 608V (2) 486V (3) 580V I/P:High-Line +3V =267 V AC ON/OFF O/P: (1)Full Load (2)Output Short (3)0%→400% Load. Q101: (1) 94.8V (2) 78.0V (3) 96.8V (4) 94.8V Diode Peak Voltage Q101 Rated 62A/100V VERDICT P P (4).NO LOAD Ta:25℃ 3 4 Input Capacitor Voltage Control IC Voltage Test C5 Rated: : 100u/400V 105℃ PWM IC U1 Rated 28 V(MAX.) I/P:High-Line +3V =267 V O/P: (1)Full Load input on/off (2) Min load input on /Off (3)Full Load /Min load Change Ta:25℃ (1) 400V (2)390V (3) 400V P I/P:High-Line +3V =267 V AC ON/OFF O/P(1)FULL LOAD (2) Output Short (3)O.L.P (4)O.V.P. (5)NO LOAD VR MIN LOW (1) 18.9V (2) 15.4V (3) 18.0V (4) 20.1V (5) 17.3V P LINE Ta:25℃ 6 P.F.C Transistor ( D to S) or (C to E) Peak Voltage Q31 Rated 15.8A/600V I/P:High-Line +3V =267 V AC ON/OFF O/P: (1)Full Load (2)Output Short (3) Full Load Continue Ta:25℃ (1) (2) (3) 436V 414V 418V Model: GST90A15-P1M P Test Report 4 / 7 GST90A 90W AC-DC High Reliability Industrial Adaptor 7 8 P.F.C DIODE Clamp Diode Peak Voltage D1 Rated 4A/600V D30 Rated： 800V/ 2A I/P:High-Line +3V =267 V AC ON/OFF O/P: (1)Full Load (2)Output Short (3)Dynamic Load 100% Load/ Min. Load 50%Duty/120Hz Ta:25℃ (1) (2) (3) I/P：High-Line +3V = 267 V (1) (2) AC ON/OFF O/P： (1) Dynamic Load series 412V 414V 426V P 550 540 V V P 90%Duty/1KHz (2)Full load continue Ta：25℃ SAFETY TEST NO 1 2 3 TEST ITEM SPECIFICATION TEST CONDITION RESULT WITHSTAND VOLTAGE I/P-O/P: 3KVAC/min I/P-FG :2KVAC/min O/P-FG:0.5KVAC/min I/P-O/P: 3.6 KVAC/min I/P-FG: 2.4 KVAC/min O/P-FG:0.6 KVAC/min Ta:25℃ I/P-O/P: 1.472mA I/P-FG:1.994 mA O/P-FG: 0.451mA NO DAMAGE P I/P-O/P:500VDC>100MΩ I/P-FG: 500VDC>100MΩ O/P-FG:500VDC>100MΩ I/P-O/P: 500 VDC I/P-FG: 500 VDC O/P-FG: 500 VDC Ta:25℃ I/P-O/P: 9999MΩ I/P-FG: 9999MΩ O/P-FG: 9999MΩ NO DAMAGE P FG(PE) TO CHASSIS OR TRACE < 100 mΩ 40A / 2min Ta:25℃ ISOLATION RESISTANCE GROUNDING CONTINUITY VERDICT 16 mΩ BY PCB P E.M.C TEST NO 1 2 3 4 5 6 TEST ITEM SPECIFICATION TEST CONDITION RESULT HARMONIC EN61000-3-2 CLASS A I/P:230VAC/50HZ O/P:100%,75%,50%OAD Ta:25℃ PASS EN55022 CLASS B I/P： 230 VAC (50HZ) O/P：FULL/50% LOAD Ta：25℃ PASS Test by certified Lab P EN55022 CLASS B I/P： 230 VAC (50HZ) O/P：FULL LOAD Ta：25℃ PASS Test by certified Lab P EN61000-4-2 LIGHT INDUSTRY AIR：8KV / Contact：4KV I/P： 230 VAC/50HZ O/P：FULL LOAD Ta：25℃ CRITERIA A EN61000-4-4 LIGHT INDUSTRY INPUT： 1KV I/P： 230 VAC/50HZ O/P：FULL LOAD Ta：25℃ CRITERIA A IEC61000-4-5 I/P： 230 VAC/50HZ O/P：FULL LOAD Ta：25℃ CRITERIA A CONDUCTION RADIATION E.S.D E.F.T SURGE LIGHT INDUSTRY L-N ：1KV L,N-PE：2KV 7 VERDICT P P P P Test by certified Lab ＆ Test Report Prepare Model: GST90A15-P1M Test Report 5 / 7 GST90A 90W AC-DC High Reliability Industrial Adaptor series RELIABILITY TEST ENVIRONMENT TEST NO 1 2 3 4 5 TEST ITEM SPECIFICATION TEMPERATURE RISE TEST MODEL：GST90A15-P1M 1. ROOM AMBIENT BURN-IN：1 HRS I/P： 230VAC O/P： FULL LOAD Ta=22.5℃ 2. HIGH AMBIENT BURN-IN： 1 HRS I/P： 230VAC O/P： FULL LOAD Ta=44.9℃ TEST CONDITION RESULT ROOM AMBIENT HIGH AMBIENT Ta=22.5℃ Ta=44.9℃ NO Position 1 LF1 59.7℃ 78.2℃ 2 LF2 57.5℃ 77.2℃ 3 BD1 60.7℃ 80.1℃ 4 LF3 63.6℃ 83.0℃ 5 L2 65.3℃ 84.3℃ 6 C5 65.9℃ 85.2℃ 7 D1 69.5℃ 85.7℃ 8 Q31 65.4℃ 84.9℃ 9 Q32 67.3℃ 87.0℃ 10 D30 77.8℃ 97.8℃ 11 C52 66.8℃ 86.2℃ 12 T1 75.2℃ 94.7℃ 13 RTH30 65.3℃ 84.7℃ 14 Q101 64.6℃ 83.9℃ 15 CASE 50.8℃ 71.0℃ 16 Q102 61.5℃ 81.4℃ 17 C109 64.5℃ 84.3℃ 18 U2 63.8℃ 83.0℃ 19 R56 67.2℃ 84.5℃ 20 R64 67.2℃ 86.7℃ 21 R58 70.4℃ 90.2℃ 22 LF101 58.7℃ 79.3℃ NO DAMAGE 1 HOUR ( MIN ) I/P： 230 VAC O/P：126﹪LOAD Ta：25℃ TEST：OK LOW TEMPERATURE TURN ON TEST TURN ON AFTER 2 HOUR I/P： 264VAC/100VAC O/P： 100 ﹪LOAD Ta=-30℃ TEST：OK HIGH HUMIDITY HIGH TEMPERATURE HIGH VOLTAGE TURN ON TEST AFTER 12 HOURS IN CHAMBER ON CONTROL 40℃ I/P： 272 VAC O/P：FULL LOAD Ta=40℃ TEST：OK NO DAMAGE HUMIDITY= 95 %R.H OVER LOAD BURN-IN TEST TEMPERATURE COEFFICIENT +0.03%/℃(0~40℃) VERDICT I/P： 230 VAC O/P：FULL LOAD P P P P +0.012%/℃(0~40℃) P Model: GST90A15-P1M Test Report 6 / 7 GST90A 90W AC-DC High Reliability Industrial Adaptor 6 7 8 9 10 11 STORAGE TEMPERATURE TEST THERMAL SHOCK TEST VIBRATION TEST CAPACITOR LIFE CYCLE MTBF DMTBF/Accelerated Life Test 1. 2. 3. 4. 5. Thermal shock Temperature： -40℃~ +85℃ Temperature change rate ：25℃ / MIN Dwell time low and high temperature ： 30 MIN/EACH Total test cycle：5 CYCLE Input/Output condition： STATIC TEST：OK 1. 2. 3. 4. 5. Thermal shock Temperature： -30℃~ +70℃ Temperature change rate ：25℃ / MIN Dwell time low and high temperature ： 30 MIN/EACH Total test cycle：10 CYCLE Input/Output condition： 230VAC/Full Load AC ON/OFF TEST turn on 58sec；turn off 2sec TEST：OK 1 Carton & 1 Set (1) Waveform： Sine Wave (2) Frequency：10~500Hz (3) Sweep Time：12min/sweep cycle (4) Acceleration：2G (5) Test Time：60min in each axis (X.Y.Z) (6) Ta：25℃ SUPPOSE C109 IS THE MOST CRITICAL COMPONENT (1) I/P： 230VAC O/P：FULL LOAD Ta=25℃ LIFE TIME (2) I/P： 230VAC O/P：FULL LOAD Ta=40℃ LIFE TIME (3) I/P： 230VAC O/P：75% LOAD Ta=40℃ LIFE TIME (4) I/P： 230VAC O/P：50% LOAD Ta=40℃ LIFE TIME MIL-HDBK-217F TOTAL FAILURE RATE：348.7KHRS series P P TEST：OK P (1) (2) (3) (4) 171060 HRS 72452 HRS 127834 HRS 240196 HRS P P Demonstration Mean Time Between Failure (Expected Life): Above 50,000 hours @ TA 50℃ P TEST RESULT TESTER APPROVAL PASS FRANK WANGDZ 2007/3/20 A50-S014 Model: GST90A15-P1M Test Report 7 / 7