Test Report: GST120A48-R7B

Test Report: GST120A48-R7B
120W AC-DC Single Output Desktop
 DESIGN VERIFY TEST
Output Function Test
Input Function Test
Protection Function Test
Component Stress Test
 SAFETY & E.M.C. TEST
Safety Test
E.M.C. Test
 RELIABILITY TEST
ENVIRONMENT TEST
120W AC-DC Single Output Desktop
GST120A
series
 DESIGN VERIFY TEST
OUTPUT FUNCTION TEST
NO
1
3
4
5
6
7
8
9
10
TEST ITEM
SPECIFICATION
TEST CONDITION
RESULT
RIPPLE & NOISE(Max )
V1:240mVp-p
I/P:230VAC
O/P:FULL LOAD
Ta:25℃
V1:
I/P: 100VAC /264VAC
O/P:FULL/ MIN. LOAD
Ta:25℃
V1: -0.183%~0.183%
I/P: 100VAC~ 264VAC
O/P:FULL LOAD
Ta:25℃
V1:
I/P: 230VAC
O/P:FULL ~MIN LOAD
Ta:25℃
V1: -0.183%~0.183%
230VAC/2000ms
115VAC/2500ms
I/P： 230 VAC
I/P： 115 VAC
O/P：FULL LOAD
Ta：25℃
230VAC/
115VAC/
352.870ms
554.011ms
230VAC/30ms
115VAC/30ms
I/P： 230 VAC
I/P： 115 VAC
O/P：FULL LOAD
Ta：25℃
230VAC/
115VAC/
26.227ms
26.872ms
I/P： 230 VAC
I/P： 115 VAC
O/P：FULL LOAD
Ta：25℃
230VAC/
115VAC/
42.201ms
27.877ms
OUTPUT VOLTAGE(Max)
TOLERANCE
V1: -2.5%~ 2.5%
LINE REGULATION (Max)
V1: -1%~ 1%
LOAD REGULATION(Max)
SET UP TIME(Max)
RISE TIME (Max)
HOLD UP TIME(Typ )
V1: -2.5%~ 2.5%
230VAC/20ms
115VAC/20ms
OVER/UNDERSHOOT TEST
DYNAMIC LOAD
< +5%
V1:
4800mVp-p
38.2mVp-p
P
P
0%~ 0.013%
P
P
I/P: 230VAC
O/P:FULL LOAD
Ta:25℃
I/P: 230VAC
O/P(1)FULL /Min LOAD
90%DUTY / 1KHZ
(2) (1)FULL /Min LOAD
90%DUTY / 3KHZ
(3)FULL /Min LOAD
90%DUTY / 5KHZ
(4)FULL /Min LOAD
50%DUTY / 120HZ
Ta:25℃
VERDICT
P
P
P
< +5%
P
676mVp-p
538mVp-p
628mVp-p
884mVp-p
P
Model: GST120A48-R7B
Test Report
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GST120A
120W AC-DC Single Output Desktop
series
INPUT FUNCTION TEST
NO
1
2
3
4
5
6
7
8
TEST ITEM
SPECIFICATION
INPUT VOLTAGE RANGE
INPUT FREQUENCY RANGE
100VAC~264VAC
EFFICIENCY(TYP)
INRUSH CURRENT(Typ)
LEAKAGE CURRENT
NO LOAD CONSUMPTION
RESULT
I/P:TESTING
O/P:FULL LOAD
Ta:25℃
TEST:OK
I/P:100 VAC ~264 VAC
O/P:FULL~MIN LOAD
Ta:25℃
TEST:
0.93/ 230VAC
0.97/115VAC
I/P： 230 VAC
I/P： 115 VAC
O/P：FULL LOAD
Ta：25℃
PF= 0.945/230VAC
PF=0.988 /115VAC
91%
I/P:230 VAC
O/P:FULL LOAD
Ta:25℃
P
OK
P
P
I/P： 230 VAC
I/P： 115 VAC
O/P：FULL LOAD
Ta：25℃
I = 0.593A/ 230VAC
I = 1.142A/ 115VAC
230V/70A
COLD START
I/P： 230 VAC
O/P：FULL LOAD
Ta：25℃
I=
I/P： 240 VAC
O/P：Min LOAD
Ta：25℃
L-FG： 0.421mA
N-FG： 0.421mA
I/P：115VAC
I/P：230VAC
O/P：NO LOAD
Ta：25℃
<
<
<
0.75
0.15
mA / 240 VAC
W
P
91.58%
230V/ 0.7A
115V/ 1.4A
<
VERDICT
65.193V~264V
I/P:
(1)LOW-LINE-3V=87 V
HIGH-LINE+15%=300 V
O/P:FULL/MIN LOAD
ON: 30 Sec OFF: 30 Sec 10MIN
(2)230Vac
ON: 0.5 Sec OFF: 0.5 Sec 20MIN
(3)230Vac
ON:3Sec OFF:3Sec 12HOURS
( POWER ON/OFF NO DAMAGE )
47HZ ~63 HZ
NO DAMAGE
POWER FACTOR(TYP)
INPUT CURRENT (Typ)
TEST CONDITION
P
44.695A/ 230VAC
P
P
0.0560W
0.0858W
Model: GST120A48-R7B
P
Test Report
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GST120A
120W AC-DC Single Output Desktop
series
PROTECTION FUNCTION TEST
NO
1
2
3
TEST ITEM
SPECIFICATION
OVER LOAD PROTECTION
OVER VOLTAGE PROTECTION
OVER
PROTECTION
TEMPERATURE
105%~ 160%
CH:50.4V~64.8V
NO DAMAGE
TEST CONDITION
RESULT
VERDICT
I/P: 230VAC
I/P: 115VAC
O/P:TESTING
Ta:25℃
136.4%/ 230VAC
128.8%/115VAC
Hiccup Mode
I/P: 230VAC
I/P: 115VAC
O/P:MIN LOAD
Ta:25℃
58.0V/ 230VAC
58.4V/ 115VAC
Shut down Re- power ON
I/P: 230 VAC
O/P:FULL LOAD
P
P
O.T.P. Active
Shut down o/p volotage，re-power
P
on to recover
4
SHORT PROTECTION
SHORT EVERY OUTPUT
1 HOUR NO DAMAGE
I/P: 264VAC
O/P: FULL LOAD
Ta:25℃
NO DAMAGE
Hiccup Mode
P
COMPONENT STRESS TEST
NO
1
2
3
4
6
TEST ITEM
SPECIFICATION
TEST CONDITION
RESULT
PWM Transistor
( D to S) or (C to E) Peak Voltage
Q32 Rated
11A/700V
I/P:High-Line +3V =267V
AC ON/OFF
O/P: (1)Full Load
(2)Output Short
(3) Full Load Continue
Ta:25℃
(1) 588V
(2) 450V
(3) 600V
I/P:High-Line +3V =267 V
AC ON/OFF
O/P: (1)Full Load
(2)Output Short
(3) Dynamic Load Full Load/
Min. Load 90%Duty/5KHz
(4)Dynamic Load 100% Load/
Min. Load 50%Duty/120Hz
Ta:25℃
Q101:
(1) 250V
(2) 240V
(3) 262V
(4) 267V
P
I/P:High-Line +3V =267 V
O/P: (1)Full Load input on/off
(2) Min load input on /Off
(3)Full Load /Min load Change
Ta:25℃
(1) 405V
(2) 413V
(3) 407V
P
I/P:High-Line +3V =267 V
AC ON/OFF
O/P(1)FULL LOAD
(2) Output Short
(3)NO LOAD VR MIN LOW LINE
Ta:25℃
(1)
(2)
(3)
I/P:High-Line +3V =267 V
AC ON/OFF
O/P: (1)Full Load
(2)Output Short
(3) Full Load Continue
Ta:25℃
(1)
(2)
(3)
460V
432V
460V
I/P:High-Line +3V =267 V
AC ON/OFF
(1)
(2)
436V
414V
Diode Peak Voltage
Input Capacitor Voltage
Control IC Voltage Test
P.F.C Transistor
( D to S) or (C to E) Peak Voltage
7
P.F.C DIODE
Q102
Rated
20A/300V
C5 Rated:
: 120u/420V 105℃
PWM IC U1 Rated
28 V
Q31 Rated
15.8A/600V
D1
Rated
9A/600V
VERDICT
P
21.4V
15.2V
20.1V
Model: GST120A48-R7B
P
P
P
Test Report
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GST120A
120W AC-DC Single Output Desktop
8
Clamp Diode Peak Voltage
D30
Rated： 800V/ 3A
O/P: (1)Full Load
(2)Output Short
(3)Dynamic Load 100% Load/
Min. Load 50%Duty/120Hz
Ta:25℃
(3)
438V
I/P：High-Line +3V = 267 V
(1)
(2)
556
558
AC ON/OFF
O/P： (1) Dynamic Load
series
V
V
P
90%Duty/1KHz
(2)Full load continue
Ta：25℃
SAFETY TEST
NO
1
2
TEST ITEM
SPECIFICATION
TEST CONDITION
RESULT
WITHSTAND VOLTAGE
I/P-O/P: 3KVAC/min
I/P-O/P: 3.6 KVAC/min
Ta:25℃
I/P-O/P: 3.219mA
NO DAMAGE
I/P-O/P: 500 VDC
Ta:25℃
I/P-O/P: 9999MΩ
NO DAMAGE
ISOLATION RESISTANCE
I/P-O/P:500VDC>100MΩ
VERDICT
P
P
E.M.C TEST
NO
1
2
3
4
5
6
7
TEST ITEM
SPECIFICATION
TEST CONDITION
RESULT
HARMONIC
EN61000-3-2
CLASS A
I/P:230VAC/50HZ
O/P:100%,75%,50%OAD
Ta:25℃
PASS
EN55022
CLASS B
I/P： 230 VAC (50HZ)
O/P：FULL/50% LOAD
Ta：25℃
PASS
Test by certified Lab
P
EN55022
CLASS B
I/P： 230 VAC (50HZ)
O/P：FULL LOAD
Ta：25℃
PASS
Test by certified Lab
P
EN61000-4-2
LIGHT INDUSTRY
AIR：8KV / Contact：4KV
I/P： 230 VAC/50HZ
O/P：FULL LOAD
Ta：25℃
CRITERIA A
EN61000-4-4
LIGHT INDUSTRY
INPUT： 1KV
I/P： 230 VAC/50HZ
O/P：FULL LOAD
Ta：25℃
CRITERIA A
IEC61000-4-5
LIGHT INDUSTRY
L-N ：1KV
L,N-PE：2KV
I/P： 230 VAC/50HZ
O/P：FULL LOAD
Ta：25℃
CRITERIA A
CONDUCTION
RADIATION
E.S.D
E.F.T
SURGE
VERDICT
P
P
P
P
Test by certified Lab ＆ Test Report Prepare
Model: GST120A48-R7B
Test Report
5 / 7
GST120A
120W AC-DC Single Output Desktop
series
RELIABILITY TEST
ENVIRONMENT TEST
NO
1
TEST ITEM
SPECIFICATION
TEMPERATURE RISE TEST
MODEL：GST120A24-R7B
1. ROOM AMBIENT BURN-IN：2 HRS
I/P： 230VAC O/P： FULL LOAD Ta=24.7℃
2. HIGH AMBIENT BURN-IN：2 HRS
I/P： 230VAC O/P： FULL LOAD Ta=44.4 ℃
TEST CONDITION
NO
2
3
4
5
6
OVER LOAD BURN-IN TEST
Position
ZNR1
61.5℃
77.1℃
2
RTH30
68.1℃
85.0℃
3
LF2
62.1℃
79.0℃
4
L1
62.8℃
79.5℃
5
L2
64.2℃
81.1℃
6
D6
65.4℃
81.9℃
7
D30
75.9℃
92.2℃
8
C5
67.1℃
83.1℃
9
C52
74.6℃
90.9℃
10
T1
85.0℃
101.5℃
11
BD1
64.1℃
80.5℃
12
D1
65.1℃
81.6℃
13
Q31
65.2℃
82.0℃
14
Q32
66.7℃
83.5℃
15
Q102
69.3℃
86.1℃
16
C110
69.0℃
85.5℃
17
LF1
62.8℃
78.7℃
18
U2
71.2℃
85.9℃
19
D33
82.1℃
100.6℃
20
CASE
53.5℃
70.3℃
I/P： 230 VAC
O/P：136﹪LOAD
Ta：25℃
TEST：OK
I/P： 264VAC/100VAC
O/P： 100 ﹪LOAD
Ta= -30 ℃
TEST：OK
TEST：OK
LOW TEMPERATURE
TURN ON TEST
TURN ON AFTER 2
HIGH HUMIDITY
HIGH TEMPERATURE
HIGH VOLTAGE
TURN ON TEST
AFTER 12 HOURS
IN CHAMBER ON
CONTROL45℃
I/P： 272 VAC
O/P：FULL LOAD
Ta= 45 ℃
NO DAMAGE
HUMIDITY= 95 %R.H
+ 0.03
STORAGE TEMPERATURE TEST
1.
2.
3.
4.
5.
HOUR
%/℃(0~45℃)
VERDICT
ROOM AMBIENT HIGH AMBIENT
Ta=24.7℃
Ta=44.4℃
1
NO DAMAGE
1 HOUR ( MIN )
TEMPERATURE
COEFFICIENT
RESULT
P
P
P
P
I/P： 230 VAC
O/P：FULL LOAD
+ 0.009%/℃(0~45℃)
P
Thermal shock Temperature： -40℃~ +85℃
Temperature change rate ：25℃ / MIN
Dwell time low and high temperature ： 30 MIN/EACH
Total test cycle：5 CYCLE
Input/Output condition： STATIC
OK
Model: GST120A48-R7B
P
Test Report
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GST120A
120W AC-DC Single Output Desktop
7
8
9
10
11
THERMAL SHOCK TEST
VIBRATION TEST
CAPACITOR
LIFE CYCLE
MTBF
DMTBF/Accelerated Life Test
1.
2.
3.
4.
5.
Thermal shock Temperature： -30℃~ +70℃
Temperature change rate ：25℃ / MIN
Dwell time low and high temperature ： 30 MIN/EACH
Total test cycle：10 CYCLE
Input/Output condition： 230VAC/Full Load AC ON/OFF TEST
turn on 58sec；turn off 2sec
1 Carton & 1 Set
(1) Waveform： Sine Wave
(2) Frequency：10~500Hz
(3) Sweep Time：12min/sweep cycle
(4) Acceleration：2G
(5) Test Time：60min in each axis (X.Y.Z)
(6) Ta：25℃
SUPPOSE C110
IS THE MOST CRITICAL COMPONENT
(1) I/P： 230VAC O/P：FULL LOAD Ta=25℃ LIFE TIME
(2) I/P： 230VAC O/P：FULL LOAD Ta=45℃ LIFE TIME
(3) I/P： 230VAC O/P：75% LOAD Ta=45℃ LIFE TIME
(4) I/P： 230VAC O/P：50% LOAD Ta=45℃ LIFE TIME
MIL-HDBK-217F
TOTAL FAILURE RATE：368.75 KHRS
series
OK
P
TEST：OK
P
(1)
(2)
(3)
(4)
145886HRS
45558HRS
80925HRS
121817HRS
P
P
Demonstration Mean Time Between Failure (Expected Life): Above 50,000 hours @ TA 50℃
P-
TEST RESULT
TESTER
APPROVAL
PASS
Frank
Wangdz
2007/3/20
Model: GST120A48-R7B
A50-S014
Test Report
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