Quality Engineering Test Report SERIES: AD-55 SAMPLE: NO 1 2 55W AC-DC SINGLE OUTPUT WITH CHARGER A.AD-55A TEST ITEM AC INPUT VOLTAGE RANGE +V1: 13.8V / 3.5A +V2:13.4V /0.23A I/P:TESTING O/P:FULL LOAD SPEC:88~264VAC I/P:88V~264VAC O/P:FULL LOAD SPEC: A :+V1 :±0.5% +V2 :-----% B :+V1 :±0.5% +V2 :-----% LINE REGULATION A :+V1 : ±0.5% +V2 : -----% LOAD REGULATION B : +V1 : ±0.5% +V2 : -----% I/P:88~264VAC A :+V1 : ±1% +V2 : ---% OUTPUT VOLTAGE TOLERANCE B : +V1 : ±1% +V2 : ---% 5 RIPPLE&NOISE AC INPUT CURRENT I/P:230VAC 6 7 MAX. INRUSH CURREN I/P:230VAC 8 O/P VOLTAGE ADJ.RANGE SPEC: A :+V1 :100mV +V2 :-----mV A :+V1 :100mV +V2 :-----mV SPEC:40A SET UP TIME 10 HOLD UP TIME 11 EFFICIENCY 12 OVER LOAD PROTECTION 14 GROUND LEAKAGE CURRENT SPEC: O/P:MIN. LOAD A: V1:12V~14.5V 15 INSULATION RESISTANCE I/P:230VAC O/P:FULL LOAD SPEC:800mS I/P:230VAC O/P:FULL LOAD I/P:230VAC O/P:FULL LOAD I/P:230VAC O/P:TESTING SPEC:60mS I/P:240VAC SPEC: A:71% B:74% SPEC:105%~135% SPEC: L-FG--<1mA N-FG--<1mA SPEC: O/P-FG 500VDC/100M Ohms MIN. I/P-O/P 500VDC/100M Ohms MIN. I/P-FG 500VDC/100M Ohms MIN. SPEC: DIELECTRIC / 16 WITHSTAND VOLTAGE I/P- O/P: I/P - FG: O/P - FG: P A: +V1: -0.04%~-0.04% +V2: ----%~----% B: +V1: -0.02%~+0% +V2: -----%~-----% P A: +V1: -0.043%~+0% +V2: -----%~-----% B: +V1: +0.02%~+0.02% +V2: ------%~------% P A: +V1: -0.028%~-0.11% +V2: -----%~-----% B: +V1: -0.02%~+0.02% +V2: -----%~-----% P A: +V1: 12mV +V2: ---mV B: +V1: 14mV +V2: ---mV P A:0.607A P A:35.57A O/P: FULL LOAD B: V1:24V~29V 9 A:63.16VAC~264VAC SPEC:1A O/P:FULL LOAD I/P:230VAC VERDICT SPEC: O/P:MIN. TO FULL LOAD I/P:230VAC O/P:FULL LOAD RESULT SPEC: O/P:MIN. TO FULL LOAD 4 +V1:27.6V /1.8A +V2:26.5V/0.16A TEST CONDITION / SPECIFICATION I/P:230VAC 3 B.AD-55B 3000VAC/ 1 min. (10mA CUT-OFF) 1500VAC/ 1 min. (10mA CUT-OFF) 500VAC/ 1 min. (10mA CUT-OFF) A: 11.634V~16.016V B: 23.98V~32.8V P P A: 502.1mS P A: 122.4mS P A:77.5% B:81% P A:119% B:122% P A: L-FG:0.48mA N-FG:0.48mA P A: O/P-FG >100M Ohms I/P-O/P >100M Ohms I/P-FG >100M Ohms P A: I/P-O/P 4.52mA I/P-FG :3.74mA O/P-FG 3.62mA P NO 17 18 TEST ITEM BATTERY LOW PROTECTION BURN-IN TEST TEST CONDITION / SPECIFICATION I/P:230VAC RESULT SPEC: A:10~11.5V B:20~22V O/P FULL LOAD I/P: 230VAC O/P100% LOAD with 17.8CFM FAN VERDICT A: 10.6V B: 21.7V P A: NON BREAK P TA:26.5ºC BURN-IN DURATION :1.5 hrs 1.LOW TEMPERATURE TEST I/P:230 VAC A: AFTER 2.5 hrs POWER ON OK O/P:100% LOAD AMBIENT TEMPERATURE:-9.8ºC 2.HIGH AMBIENT TEMPERATURE FULL LOAD TEST I/P:230VAC 19 ENVIRONMENT TEST A: AFTER 3.5 hrs NON BREAK O/P:FULL LOAD P AMBIENT TEMPERATURE:59.1ºC with 17.8CFM FAN 3.HIGH HUMIDITY HIGH VOLTAGE ON/OFF TEST I/P:264VAC A: AFTER14 hrs POWER ON/OFFNON BREAK O/P:FULL LOAD AMBIENT TEMPERATURE：25ºC AMBIENT HUMIDITY：95% A: 20 I/P :230VAC AFTER 2 hr BURN-IN O/P :70%LOAD TA:26.5ºC with 17.8CFM FAN POSITION P/N TEMP T rise BD1 BRIDGE DIODE 30.4ºC 3.9ºC Q1 MAIN TRANSISTOR 35.4ºC 8.9ºC T1 MAIN TRANSFORMER 42.4ºC 15.9ºC D20 O/P DIODE 48.7ºC 22.2ºC C17 O/P FILTER CAPACITOR 40.4ºC 13.9ºC C5 I/P FILTER CAPACITOR 30.5ºC TEMPERATURE RISE TEST T rise OF PARTS P 4ºC A: SUPPOSE C17 IS THE MOST CRITICAL COMPONENT with 17.8CFM FAN 21 LIFE CYCLE I/P:230VAC O/P:100% LOAD Ta:25ºC Tc:38.9ºC I/P:230VAC O/P:100% LOAD Ta:60ºC Tc:72.4ºC A: 22 CRITICAL COMPONENT RECORD ( FOR QC INSPECTION REFERENCE ONLY ) DATE Life:547008hrs P Life:53648hrs FUSE BRIDGE DIODE LINE FILTER TRANSFOMER POWER SWITCHER OUTPUT DIODE : F 3A/250V CHARGER 15AL/250V : D3SB60 : TF-484-R2 EE-25 : TF-688 EER-28L : 2SK2645 TO-3P : BYQ-28X-200 OUTPUT CAPACITOR : RUBYCON 470uF/25V YXG 105ºC INPUT CAPACITOR P.C.B : RUBYCON 150uF/400V 85ºC : ADD-55-R1 SAMPLE TEST RESULT 20001007 RD SAMPLE PASS VINCENT Max Lin 20001116 A011B25 AD55A AD55B PASS VINCENT Max Lin PASS VINCENT Max Lin 20010706 A106B23A AD55A TEST APPROVAL