RSP-3000 series 3000W Single Output Power Supply MODEL：RSP-3000-12 OUTPUT FUNCTION TEST NO 1 2 3 4 5 6 7 8 9 10 TEST ITEM SPECIFICATION RIPPLE & NOISE V1： 150 mVp-p (Max ) OUTPUT VOLTAGE ADJUST RANGE CH1： 10.8 V~ 13.2 V OUTPUT VOLTAGE TOLERANCE V1： 1 %~ -1 % (Max) LINE REGULATION LOAD REGULATION SET UP TIME RISE TIME HOLD UP TIME V1： 0.5 %~ -0.5 % (Max) V1： 0.5 %~ -0.5 % (Max) 230VAC： 230VAC： 80 230VAC： OVER/UNDERSHOOT TEST DYNAMIC LOAD 1000 10 ms (Max) ms (Max) ms (TYP) < +5% V1： 1200 mVp-p TEST CONDITION RESULT I/P： 230VAC O/P：FULL LOAD Ta：25℃ V1： I/P： 230 VAC O/P：MIN LOAD Ta：25℃ 10.221 10.217 I/P： 180VAC / 264 VAC O/P：FULL/ MIN LOAD Ta：25℃ V1： I/P：180VAC ~ 264 VAC O/P：FULL LOAD Ta：25℃ V1： I/P： 230 VAC O/P：FULL ~MIN LOAD Ta：25℃ V1： VERDICT 84 P V~ V~ 0.08 12.820 13.807 V/ 230 VAC V/ 180 VAC %~ -0.08 P % P 0.05 %~ -0.05 % P 0.05 %~ -0.05 % P I/P： 230 VAC O/P：FULL LOAD Ta：25℃ 230VAC/ I/P： 230 VAC O/P：FULL LOAD Ta：25℃ 230VAC/ I/P： 230 VAC O/P：FULL LOAD Ta：25℃ 230VAC/ I/P： 230 VAC O/P：FULL LOAD Ta：25℃ TEST： I/P： 230 VAC O/P：FULL /Min LOAD 90%DUTY/ mVp-p (Max ) 484 ms P 57 ms P 26 ms P <5 % P 493 mVp-p P 1KHZ Ta：25℃ Model: RSP-3000-12 Test Report 1 / 7 RSP-3000 series 3000W Single Output Power Supply INPUT FUNCTION TEST NO 1 TEST ITEM SPECIFICATION TEST CONDITION INPUT VOLTAGE RANGE 180VAC~264 VAC I/P：TESTING O/P：FULL LOAD Ta：25℃ I/P： RESULT VERDICT 173V~264V TEST： OK LOW-LINE-3V= 177 V HIGH-LINE+15%=300 V O/P：FULL/MIN LOAD ON： 30 Sec . OFF： 30 Sec 10MIN P ( AC POWER ON/OFF NO DAMAGE ) 2 3 4 5 6 INPUT FREQUENCY RANGE 47HZ ~63 HZ NO DAMAGE OSC POWER FACTOR 0.95 EFFICIENCY INPUT CURRENT INRUSH CURRENT / 230 VAC(TYP) LEAKAGE CURRENT 230V/ 16 A (TYP) 180V/ 20 A (TYP) 230V/ 60 A (TYP) < 2 TEST： OK I/P： 230 VAC O/P：FULL LOAD Ta：25℃ PF= P mA / 240 VAC 0.988 / 230 VAC P I/P： 230 VAC O/P：FULL LOAD Ta：25℃ 86% (TYP) COLD START 7 I/P： 180 VAC ~ 264 VAC O/P：FULL~MIN LOAD Ta：25℃ 87.6 % P I/P： 230 VAC I/P： 180 VAC O/P：FULL LOAD Ta：25℃ I= 12.26 A/ 230 VAC I= 15.76 A/ 180 VAC I/P： 230 VAC O/P：FULL LOAD Ta：25℃ I= 52 A/ 230 VAC I/P： 264 VAC O/P：Min LOAD Ta：25℃ L-FG： 1.25 mA N-FG： 1.3 mA P P P PROTECTION FUNCTION TEST NO 1 2 3 TEST ITEM SPECIFICATION TEST CONDITION RESULT OVER LOAD PROTECTION 100%~112 % I/P： 230 VAC O/P：TESTING Ta：25℃ 106.6 %/ 230 VAC Constant Current Limiting P I/P： 230 VAC O/P：MIN LOAD Ta：25℃ 15.09 V/ 230 VAC Shut down Re- power ON P I/P： 230 VAC O/P：FULL LOAD O.T.P. Active Shut down o/p voltage，recovers OVER VOLTAGE PROTECTION OVER TEMPERATURE PROTECTION CH1：13.8V~ 16.8V SPEC： TSW1： 90 + 5℃ O.T.P detect on heatsink of power transistor automatically goes down VERDICT after temperature P TSW2： 90 + 5℃ O.T.P detect on heatsink of O/P diode NO DAMAGE 4 SHORT PROTECTION SHORT EVERY OUTPUT 1 HOUR NO DAMAGE I/P： 264 VAC O/P：FULL LOAD Ta：25℃ NO DAMAGE CN3 PIN9-10 SHORT: Shut down Re-power ON CN3 PIN9-10 OPEN: Current Limit Model: RSP-3000-12 P Test Report 2 / 7 RSP-3000 series 3000W Single Output Power Supply CONTROL FUNCTION TEST NO 1 2 TEST ITEM SPECICATION TEST CONDITION AUXILIARY POWER (AUX) 12V @ 0.1A (Only for Remote ON/OFF control ) I/P： 230 VAC O/P：FULL LOAD Ta：25℃ REMOTE CONTROL Table1.1 Fig1.2(a)(b)(c) Specification of Remote ON/OFF I/P： 230 VAC O/P：FULL LOAD Ta：25℃ RESULT 11.865V P Connection Method SW Logic 3 ALARM SIGNAL OUTPUT Table2.1 Explanation of alarm Function P OK Description The signal is "Low" when the power supply is 80% of the rated output voltage-Power OK I/P： 230 VAC O/P：FULL LOAD Ta：25℃ The signal turns to be "High" when the power supply is under 80% of the rated output voltage-Power Fail 4 OUTPUT VOLTAGE TRIM (1) (2) 5 CURRENT SHARING Adjustment of output voltage is possible between 20~110%(Typ.) of the rated output which is shown in Fig. 3.1 Connecting a resistor externally between PV and-S on CN1 or CN2 that is shown in Fig. 3.2 PSU1-PSU2 < 10% VERDICT Fig1.2(a) Fig1.2(b) Fig1.2(c) Output on SW Open SW Open SW Close Output off SW Close SW Close SW Open P Output of alarm Output of alarm (P OK, relay contact) (P OK2, TTL Signal) Low Low (0.5V max at 500mA) (0.5V max at 10mA) High or open (External applied voltage 500mA max.) High or open (External applied voltage 10mA max.) I/P： 230 VAC O/P：NOL LOAD Ta：25℃ PV=1V , Vout= PV=3V , Vout= PV=5V , Vout= PV=5.5,Vout= I/P： 230 VAC O/P：90%/50% LOAD Ta：25℃ O/P：90% LOAD PSU1： 178.4A PSU2： 179.5A PSU3： 183.5A 2.420 7.224 12.035 13.249 P V V V V P P O/P：50% PSU1： 99.6A PSU2： 98.2A PSU3： 102.9A 6 7 REMOTE SENSE FAN SPEED CONTROL >0.25V ------- I/P： 230 VAC O/P：FULL LOAD Ta：25℃ > I/P： 230 VAC O/P：FULL /NOLOAD Ta：25℃ NO LOAD Fan Voltage= 6.715 100% LOAD Fan Voltage= 12.345 0.25 V P Model: RSP-3000-12 V V P Test Report 3 / 7 RSP-3000 series 3000W Single Output Power Supply ENVIRONMENT TEST NO 1 TEST ITEM TEMPERATURE RISE TEST SPECIFICATION TEST CONDITION MODEL：RSP-3000-12 1. ROOM AMBIENT BURN-IN：1.5 HRS I/P： 230VAC O/P： FULL LOAD Ta= 36.7 ℃ 2. HIGH AMBIENT BURN-IN： 2 HRS I/P： 230VAC O/P： FULL LOAD Ta= 47.6 ℃ RESULT VERDICT ROOM AMBIENT HIGH AMBIENT Ta= 36.7 ℃ Ta= 47.6 ℃ 65.8℃ 80.1℃ NO Position P/N 1 LF1 TR807 2 LF2 TR807 65.0℃ 78.2℃ 3 BD1 25A/600V GLASS D25XB60 72.9℃ 84.5℃ 4 BD2 25A/600V GLASS D25XB60 66.9℃ 79.2℃ 5 T1 TF905 41.9℃ 54.7℃ 6 L1 TF1804 54.0℃ 65.7℃ 7 T1 TF905 41.3℃ 54.2℃ 8 D2 STTH3006DPI 30A/600V 65.5℃ 78.3℃ 64.7℃ 9 Q5 TK40J60T 40A/600V 52.0℃ 10 C5 470u/420V 105℃ 30*45 HU 49.8℃ 62.8℃ 11 C7 470u/420V 105℃ 30*45 HU 52.9℃ 65.4℃ 12 U900 UCC2818 48.6℃ 61.8℃ 13 C83 10u/50V 5*11 YXM 54.0℃ 67.5℃ 14 U1 TNY280PN 62.0℃ 75.7℃ 15 C82 470u/25V 10*12.5 ZLH 58.4℃ 72.3℃ 16 ZD80 TVS P6KE200A 65.0℃ 78.4℃ 80.4℃ 17 T2 TF1806 61.9℃ 18 C303 470u/25V 10*12.5 ZLH 61.2℃ 75.6℃ 19 C306 47u/25V 5*11 YXM 62.4℃ 77.5℃ 20 RG1 RG L7812CV 1.0A/12V 62.4℃ 77.5℃ 21 T6 TF1813 59.8℃ 73.8℃ 22 T7 TF1813 60.5℃ 74.6℃ 23 Q51 FCH47N60F 47A/600V 58.1℃ 73.1℃ 24 D980 BYC8-600 8A/600V 54.6℃ 68.5℃ 98.1℃ 25 L2 TF1805 84.1℃ 26 D981 BYC8-600 8A/600V 57.7℃ 71.9℃ 27 T5 TF1810 83.3℃ 98.5℃ 28 D100 S60SC6MT 60A/60V 59.7℃ 75.7℃ 29 D104 S60SC6MT 60A/60V 84.1℃ 102.2℃ 30 L101 TF1807 58.5℃ 110.9℃ 31 C110 2200u/25V 12.5*30 ZLH 59.7℃ 75.1℃ 32 C114 2200u/25V 12.5*30 ZLH 73.8℃ 90.9℃ 87.6℃ 33 C116 2200u/25V 12.5*30 ZLH 70.9℃ 34 C510 47u/25V 5*11 YXM 62.8℃ 78.0℃ 35 C512 47u/25V 5*11 YXM 63.0℃ 78.1℃ 36 Q530 STP60NF06L 60A/60V 61.8℃ 77.2℃ 37 C701 680u/25V 10*16 ZLH 40.1℃ 53.0℃ 38 Q702 TIP42C -5A/100V 42.0℃ 54.9℃ 39 TSW2 ST-22 90℃ 75.1℃ 91.3℃ 40 D3 GAS TUBE 200V±20% 56.9℃ 71.6℃ TSW1 ST-22 90℃ 57.6℃ 74.3℃ 41 Model: RSP-3000-12 P Test Report 4 / 7 RSP-3000 series 3000W Single Output Power Supply 2 3 4 NO DAMAGE 1 HOUR ( MIN ) I/P： 230 VAC O/P： 103 ﹪LOAD Ta：25℃ TEST：OK LOW TEMPERATURE TURN ON TEST TURN ON AFTER 2 HOUR I/P： 230 VAC O/P： 100﹪LOAD Ta= -20℃ TEST：OK HIGH HUMIDITY HIGH TEMPERATURE HIGH VOLTAGE TURN ON TEST AFTER 12 HOURS IN CHAMBER ON CONTROL 50 ℃ I/P： 272 VAC O/P：FULL LOAD Ta= 50 ℃ TEST：OK NO DAMAGE + 0.05 %(0~50℃) HUMIDITY= 95 %R.H I/P： 230 VAC O/P：FULL LOAD OVER LOAD BURN-IN TEST 5 TEMPERATURE COEFFICIENT 6 VIBRATION TEST 1 Carton & 1 Set (1) Waveform： Sine Wave (2) Frequency：10~500Hz (3) Sweep Time：10min/sweep cycle (4) Acceleration：2G (5) Test Time：1 hour in each axis (X.Y.Z) (6) Ta：25℃ P P P + 0.016 %(0~50℃) P TEST：OK P SAFETY TEST NO 1 2 TEST ITEM SPECIFICATION TEST CONDITION RESULT WITHSTAND VOLTAGE I/P-O/P： 3 KVAC/min I/P-FG： 1.5 KVAC/min O/P-FG： 0.5 KVAC/min I/P-O/P： 3.6 KVAC/min I/P-FG： 1.8 KVAC/min O/P-FG： 0.6 KVAC/min Ta：25℃ I/P-O/P： 11.19 mA I/P-FG： 10.28 mA O/P-FG： 7.86 mA I/P-O/P： 500 VDC I/P-FG： 500 VDC O/P-FG： 500 VDC Ta：25℃/70%RH I/P-O/P： 2.70 GΩ I/P-FG： 1.99 GΩ O/P-FG： 4.85 GΩ ISOLATION RESISTANCE 3 GROUNDING CONTINUITY 4 APPROVAL I/P-O/P：500VDC>100MΩ I/P-FG： 500VDC>100MΩ O/P-FG：500VDC>100MΩ FG(PE) TO CHASSIS OR TRACE < 100 mΩ TUV： Certificate NO ： UL： File NO ： 40 A / 2min Ta：25℃ / 70%RH VERDICT P NO DAMAGE P NO DAMAGE 20 mΩ P N/A Model: RSP-3000-12 Test Report 5 / 7 RSP-3000 series 3000W Single Output Power Supply E.M.C TEST NO TEST ITEM SPECIFICATION TEST CONDITION RESULT 1 HARMONIC EN61000-3-2,-3 CLASS A I/P： 230 VAC/50HZ O/P：FULL LOAD Ta：25℃ PASS EN55022 CLASS B I/P： 230 VAC (50HZ) O/P：FULL/50% LOAD Ta：25℃ PASS Test by certified Lab P EN55022 CLASS B I/P： 230 VAC (50HZ) O/P：FULL LOAD Ta：25℃ PASS Test by certified Lab P EN61000-4-2 LIGHT INDUSTRY AIR：8KV / Contact：4KV I/P： 230 VAC/50HZ O/P：FULL LOAD Ta：25℃ CRITERIA A EN61000-4-4 LIGHT INDUSTRY INPUT： 1KV I/P： 230 VAC/50HZ O/P：FULL LOAD Ta：25℃ CRITERIA A IEC61000-4-5 LIGHT INDUSTRY L-N ：1KV L,N-PE：2KV I/P： 230 VAC/50HZ O/P：FULL LOAD Ta：25℃ CRITERIA A 2 3 4 5 6 7 CONDUCTION RADIATION E.S.D E.F.T SURGE VERDICT P P P P Test by certified Lab ＆ Test Report Prepare M.T.B.F & LIFE CYCLE CALCULATION NO TEST ITEM SPECIFICATION TEST CONDITION CAPACITOR LIFE CYCLE RSP-3000-12：SUPPOSE C114 I/P： 230VAC O/P：FULL LOAD I/P： 230VAC O/P：FULL LOAD I/P： 230VAC O/P：75% LOAD IS THE MOST CRITICAL COMPONENT Ta= 25 ℃ LIFE TIME= 227287 HRS Ta= 50 ℃ LIFE TIME=26145 HRS Ta= 50 ℃ LIFE TIME=85523 HRS 2 MTBF MIL-HDBK-217F NOTICES2 PARTS COUNT TOTAL FAILURE RATE： 104.5K HRS 3 DMTBF/Accelerated Life Test Demonstration Mean Time Between Failure : Above 50,000 hours @ TA 50℃ 1 RESULT VERDICT P P Model: RSP-3000-12 P Test Report 6 / 7 RSP-3000 series 3000W Single Output Power Supply COMPONENT STRESS TEST NO 1 TEST ITEM SPECIFICATION TEST CONDITION RESULT VERDICT Power Transistor ( D to S) or (C to E) Peak Voltage Q50 Rated FCH47N60F 47A/600V I/P：High-Line +3V = 267 V O/P：(1)Full Load Turn on (1) 458 V (2) 444 V (1) 47.2 V (2) 43.6 V I/P：High-Line +3V = 267 V O/P：(1)Full Load Turn on /Off (1) 392.2 V (2) 392.1 V (2) Min load Turn on /Off (3)Full Load /Min load Change Ta：25℃ (3) 392.1 V I/P：High-Line +3V = 267 V O/P：(1)Full Load Turn on /Off (1) 12.869 V (2) 12.873 V (3) 12.873 V (1) (2) 564 438 V V P (2) Output Short Ta：25℃ 2 Diode Peak Voltage D100 Rated S60SC6MT 60A/60V I/P：High-Line +3V = 267 V O/P：(1)Full Load Turn on P (2)Output Short Ta：25℃ 3 4 Input Capacitor Voltage C5 Rated 470u/420V 105℃ 30*45 HU Control IC Voltage Test U223 Rated UCC2895DW：11.8V~17V (2) Min load Turn on /Off (3)Full Load /Min load Change Ta：25℃ 5 Power Transistor ( D to S) or (C to E) Peak Voltage Q5 Rated TK40J60T 40A/600V I/P：High-Line +3V = 267 V O/P：(1)Full Load Turn on P P P (2) Output Short Ta：25℃ DATE 2008/12/3 2009/3/11 2009/6/10 SAMPLE TEST RESULT TESTER APPROVAL RD SAMPLE PASS SANFORD SU VINCENT TSENG PASS SANFORD SU VINCENT TSENG PASS SANFORD SU VINCENT TSENG PRODUCT SAMPLE W0812E52 PRODUCT SAMPLE W0904A38 2003/12/12 A50-F023 Model: RSP-3000-12 Test Report 7 / 7