RPSG-160 series

RPSG-160 series
160W Single Output with Medical Type
MODEL:RPSG-160-48
OUTPUT FUNCTION TEST
NO
1
TEST ITEM
SPECIFICATION
TEST CONDITION
RIPPLE & NOISE
V1:250
I/P: 230VAC
mVp-p (Max )
RESULT
V1:
VERDICT
98
mVp-p (Max )
O/P:FULL LOAD
P
Ta:25℃
2
OUTPUT VOLTAGE
CH1: 43.2 V~ 52.8 V
ADJUST RANGE
I/P: 230 VAC
42.37
V~
55.24
V/ 230 VAC
I/P: 115 VAC
42.36
V~
55.23
V/ 115 VAC
V1:
0.02
%~
-0.02
P
O/P:MIN LOAD
Ta:25℃
3
OUTPUT VOLTAGE
V1: 2 %~ -2 % (Max)
I/P: 100 VAC / 264 VAC
O/P:FULL/ MIN
TOLERANCE
%
LOAD
P
Ta:25℃
4
LINE REGULATION
V1: 0.5 %~ -0.5 % (Max)
I/P:100 VAC ~ 264 VAC
V1:
0
%~
0
%
O/P:FULL LOAD
P
Ta:25℃
5
LOAD REGULATION
V1: 1 %~
-1
% (Max)
I/P: 230 VAC
V1:
0.02
%~
-0.02
%
O/P:FULL ~MIN LOAD
P
Ta:25℃
7
SET UP TIME
230VAC:
1200
ms (Max)
I/P: 230 VAC
230VAC/
954
ms
115VAC:
2500
ms (Max)
I/P: 115 VAC
115VAC/
1908
ms
O/P:FULL LOAD
P
Ta:25℃
8
230VAC:
RISE TIME
30
115VAC:
30
ms (Max)
I/P: 230 VAC
230VAC/
13
ms
ms (Max)
I/P: 115 VAC
115VAC/
13
ms
O/P:FULL LOAD
P
Ta:25℃
9
HOLD UP TIME
230VAC:
16
ms (TYP)
I/P: 230 VAC
230VAC/
34
ms
115VAC:
16
ms (TYP)
I/P: 115 VAC
115VAC/
78
ms
TEST:
<5
%
O/P:FULL LOAD
P
Ta:25℃
10
OVER/UNDERSHOOT
I/P: 230 VAC
< +5%
O/P:FULL LOAD
TEST
P
Ta:25℃
11
DYNAMIC
LOAD
V1:
4800
mVp-p
I/P: 230 VAC
170
mVp-p
O/P:FULL /Min LOAD
P
90%DUTY/1KHZ
Ta:25℃
Model: RPSG-160-48
Test Report
1 / 6
160W Single Output with Medical Type
RPSG-160 series
INPUT FUNCTION TEST
NO
1
TEST ITEM
SPECIFICATION
TEST CONDITION
INPUT VOLTAGE RANGE
100VAC~264 VAC
I/P:TESTING
RESULT
VERDICT
73V~264V
O/P:FULL LOAD
Ta:25℃
I/P:
TEST: OK
LOW-LINE-3V= 97V
P
HIGH-LINE+15%=300 V
O/P:FULL/MIN LOAD
ON: 30 Sec . OFF: 30 Sec 10MIN
( AC POWER ON/OFF NO DAMAGE )
2
INPUT FREQUENCY RANGE
I/P: 100 VAC ~ 264 VAC
47HZ ~63 HZ
TEST: OK
O/P:FULL~MIN LOAD
NO DAMAGE OSC
P
Ta:25℃
3
POWER FACTOR
0.93
/ 230 VAC(TYP)
0.98
/ 115 VAC(TYP)
I/P: 230 VAC
I/P: 115 VAC
O/P:FULL LOAD
PF=
0.96
/ 230 VAC
PF=
0.99
/ 115 VAC
P
Ta:25℃
4
EFFICIENCY
I/P: 230 VAC
88% (TYP)
89.2%
O/P:FULL LOAD
P
Ta:25℃
5
INPUT CURRENT
230V/
1.1
A (TYP)
I/P: 230 VAC
I=
0.8
A/ 230 VAC
115V/
2
A (TYP)
I/P: 115 VAC
I=
1.6
A/ 115 VAC
O/P:FULL LOAD
P
Ta:25℃
6
INRUSH CURRENT
230V/
115V/
7
LEAKAGE CURRENT
70
35
A (TYP)
I/P: 230 VAC
I=
55
A/ 230 VAC
A(TYP)
I/P: 115 VAC
I=
28
A/ 115 VAC
COLD START
O/P:FULL LOAD
EARTH LEAKAGE
I/P: 264 VAC
FOR EARTH:
CURRENT<300 uA
O/P:Min LOAD
L-FG:
140
uA
Ta:25℃
N-FG:
140
uA
Ta:25℃
PATIENT LEAKAGE
CURRENT<100 uA
8
No load power consumption
<0.75W/240VAC
P
I/P: 264 VAC
P
FOR PATIENT
L-FG: 78
uA
N-FG:
uA
78
0.26W/240VAC
O/P:NO LOAD
P
PS/ON –GND SHORT
Ta:25℃
Model: RPSG-160-48
Test Report
2 / 6
RPSG-160 series
160W Single Output with Medical Type
PROTECTION FUNCTION TEST
NO
1
TEST ITEM
SPECIFICATION
OVER LOAD PROTECTION
105 %~ 135 %
TEST CONDITION
RESULT
I/P: 230 VAC
I/P: 115 VAC
O/P:TESTING
VERDICT
128%/ 230 VAC
126%/ 115 VAC
Hiccup Mode
P
Ta:25℃
2
CH1: 55.2 V~ 64.8 V
OVER VOLTAGE PROTECTION
I/P: 230 VAC
55.28V/ 230 VAC
I/P: 115 VAC
55.36V/ 115 VAC
O/P:MIN LOAD
3
OVER TEMPERATURE PROTECTION
SPEC:
TSW1: 105 + 5℃ O.T.P.
P
Ta:25℃
Shut down Re- power ON
I/P: 230 VAC
O.T.P. Active
1、Shut down o/p voltage,recovers
O/P:FULL LOAD
NO DAMAGE
TSW2:90 + 5℃ O.T.P.
automatically
after
temperature
goes down
P
NO DAMAGE
2、Shut down Re-power ON
4
SHORT PROTECTION
SHORT EVERY OUTPUT
I/P: 264 VAC
NO DAMAGE
1 HOUR NO DAMAGE
O/P:FULL LOAD
Hiccup Mode
Ta:25℃
P
CONTROL FUNCTION TEST
NO
1
TEST ITEM
SPECIFICATION
TEST CONDITION
POWER GOOD SIGNAL
DELAY 10ms ~ 500ms
I/P: 230 VAC
RESULT
78ms/ 230 VAC
VERDICT
I/P: 115 VAC
78ms/ 115 VAC
P
O/P:FULL LOAD
Ta:25℃
2
POWER FAIL SIGNAL
>
1ms
I/P: 230 VAC
4ms/ 230 VAC
I/P: 115 VAC
4ms/ 115 VAC
P
O/P:FULL LOAD
Ta:25℃
3
PS-ON INPUT SIGNAL
Power on:PS-ON=”Hi” or ”>2V”
I/P: 230 VAC
PS-ON=
1.5
V
Power off:PS-ON=”Low” or “<0.5V”
O/P:FULL LOAD
PS-ON=
1.4
V
P
Ta:25℃
Model: RPSG-160-48
Test Report
3 / 6
RPSG-160 series
160W Single Output with Medical Type
ENVIRONMENT TEST
NO
1
TEST ITEM
SPECIFICATION
TEMPERATURE RISE TEST
MODEL:RPSG-160-24 WITH FAN
TEST CONDITION
1. ROOM AMBIENT BURN-IN: 1
RESULT
VERDICT
HRS
I/P: 230VAC O/P: FULL LOAD Ta= 27.8 ℃
2. HIGH AMBIENT BURN-IN: 1
HRS
I/P: 230VAC O/P: FULL LOAD Ta=33.5 ℃
2
OVER LOAD BURN-IN TEST
ROOM AMBIENT HIGH AMBIENT
Ta= 27.8 ℃ Ta= 33.5 ℃
45.7℃
51.1℃
NO
Position
P/N
1
BD1
4A/800V US4KB80R
2
L3
TF1669-R2
45.6℃
50.1℃
3
LF2
TR865
40.2℃
45.5℃
4
Q1
IRFP460A 20A/500V
44.5℃
50.5℃
5
Q4
2SK3568 12A/500V
54.9℃
61.2℃
6
T2
TR816-R1
49.6℃
56.1℃
7
D1
BYC10X-600 10A/600V
46.7℃
52.7℃
8
U1
CM6800GIP
36.9℃
43.0℃
9
T1
TF1674-R1 EI-33
61.5℃
65.7℃
10
Q101
IRFP460A 20A/500V
63.7℃
68.1℃
11
C5
120u/420V 105℃ PT
42.8℃
49.2℃
12
C105
680u/35V UL10Kh ZLH
49.7℃
54.7℃
13
L100
TR766
82.2℃
87.0℃
14
C61
22u/50V L5Kh KY
36.0℃
41.9℃
15
ZD901
TVS ST02D-200
82.1℃
90.5℃
16
U903
TNY275PN DIP-8C
79.8℃
93.3℃
58.1℃
17
C911
10u/50V L5Kh 5*11 YXF
52.8℃
18
C955
220U/25V ZLH
52.1℃
55.4℃
19
C956
100U/25V KY
50.0℃
52.7℃
20
TSW1
ST-22 105℃
38.3℃
43.7℃
21
TSW2
ST-22 90℃
50.7℃
55.8℃
NO DAMAGE
I/P: 230 VAC
1 HOUR ( MIN )
O/P: 125 ﹪LOAD
P
TEST:OK
P
Ta:25 ℃
3
LOW TEMPERATURE
TURN ON AFTER
2 HOUR
I/P: 230 VAC
Ta:-25
4
HIGH HUMIDITY
HIGH TEMPERATURE
HIGH VOLTAGE
TURN ON TEST
5
TEMPERATURE
VIBRATION TEST
P
℃
AFTER 12 HOURS
I/P: 272 VAC
IN CHAMBER ON
CONTROL 50 ℃
O/P:FULL LOAD
NO DAMAGE
+ 0.03 %(0~50℃)
HUMIDITY= 95 %R.H
I/P: 230 VAC
TEST:OK
P
Ta: 50 ℃
+ 0.003 %(0~50℃)
P
O/P:FULL LOAD
COEFFICIENT
6
TEST:OK
O/P: 100 ﹪LOAD
TURN ON TEST
1 Carton & 1 Set
(1) Waveform: Sine Wave
TEST:OK
(2) Frequency:10~500Hz
(3) Sweep Time:10min/sweep cycle
P
(4) Acceleration:2G
(5) Test Time:1 hour in each axis (X.Y.Z)
(6) Ta:25℃
Model: RPSG-160-48
Test Report
4 / 6
RPSG-160 series
160W Single Output with Medical Type
SAFETY TEST
NO
1
TEST ITEM
SPECIFICATION
TEST CONDITION
RESULT
WITHSTAND VOLTAGE
I/P-O/P: 4 KVAC/min
I/P-O/P:4.4 KVAC/min
I/P-O/P:
1.89
mA
I/P-FG: 1.5 KVAC/min
I/P-FG: 1.8 KVAC/min
I/P-FG:
O/P-FG: 0.6 KVAC/min
2.544
mA
O/P-FG: 0.5 KVAC/min
O/P-FG:
0.228
mA
Ta:25℃
2
ISOLATION RESISTANCE
I/P-O/P:500VDC>100MΩ
I/P-O/P: 500
VDC
I/P-O/P:
30
GΩ
I/P-FG: 500VDC>100MΩ
I/P-FG:
500
VDC
O/P-FG:500VDC>100MΩ
O/P-FG: 500
VDC
I/P-FG:
30
GΩ
O/P-FG:
30
GΩ
4
GROUNDING CONTINUITY
FG(PE) TO CHASSIS
APPROVAL
OR TRACE < 100 mΩ
TUV: Certificate NO :
P
NO DAMAGE
Ta:25℃/70%RH
3
VERDICT
P
NO DAMAGE
40 A / 2min
Ta:25℃ / 70%RH
7
mΩ
P
N/A
UL: File NO :
E.M.C TEST
NO
1
2
TEST ITEM
SPECIFICATION
TEST CONDITION
RESULT
HARMONIC
EN61000-3-2
I/P: 230 VAC/50HZ
PASS
CLASS A
O/P:FULL LOAD
CLASS D
Ta:25℃
CONDUCTION
EN55022
EN55011
CLASS B
VERDICT
P
I/P: 230 VAC (50HZ)115V/60HZ
PASS
O/P:FULL/50% LOAD
Test by certified Lab
P
Ta:25℃
3
RADIATION
EN55022
EN55011
CLASS B
I/P: 230 VAC (50HZ)
PASS
O/P:FULL LOAD
Test by certified Lab
P
Ta:25℃
4
5
E.S.D
E.F.T
EN61000-4-2
I/P: 230 VAC/50HZ
MEDICAL
AIR:8KV / Contact:6KV
O/P:FULL LOAD
EN61000-4-4
I/P: 230 VAC/50HZ
MEDICAL
O/P:FULL LOAD
CRITERIA A
P
Ta:25℃
CRITERIA A
P
Ta:25℃
6
SURGE
IEC61000-4-5
I/P: 230 VAC/50HZ
MEDICAL
O/P:FULL LOAD
CRITERIA A
P
Ta:25℃
7
Test by certified Lab & Test Report Prepare
M.T.B.F & LIFE CYCLE CALCULATION
NO
TEST ITEM
SPECIFICATION
1
CAPACITOR
RPSG-160-24 WITH FAN:SUPPOSE
LIFE CYCLE
I/P: 230VAC
O/P:FULL LOAD Ta= 25 ℃ LIFE TIME= 687786 HRS
I/P: 230VAC
O/P:FULL LOAD Ta= 50 ℃ LIFE TIME=127626 HRS
2
MTBF
3
DMTBF/Accelerated Life Test
TEST CONDITION
C106
RESULT
VERDICT
IS THE MOST CRITICAL COMPONENT
P
MIL-HDBK-217F NOTICES2 PARTS COUNT
TOTAL FAILURE RATE: 230.5 k HRS
Demonstration Mean Time Between Failure : Above 30,000 hours @ TA 40℃
Model: RPSG-160-48
P
P
Test Report
5 / 6
RPSG-160 series
160W Single Output with Medical Type
COMPONENT STRESS TEST
NO
1
TEST ITEM
SPECIFICATION
TEST CONDITION
RESULT
Power Transistor
Q 3 Rated
I/P:High-Line +3V = 267 V
(1)
444
V
O/P: (1)Full Load Turn on
(2)
460
V
I/P:High-Line +3V = 267 V
(1)
340
V
O/P: (1)Full Load Turn on
(2)
342
V
I/P:High-Line +3V = 267 V
(1)
426
V
O/P: (1)Full Load Turn on
(2)
410
V
I/P:High-Line +3V = 267 V
(1)
380.3
V
O/P: (1)Full Load Turn on /Off
(2)
382.7
V
(3)
382.7
V
( D to S) or (C to E) Peak Voltage
2SK3568 12A/500V
VERDICT
P
(2) Output Short
Ta:25℃
2
Diode Peak Voltage
Q101 Rated
FCF10A40 10A/400V
P
(2)Output Short
Ta:25℃
3
PFC Transistor
Q 1 Rated
( D to S) or (C to E) Peak Voltage
IRFP460A 20A/500V
P
(2) Output Short
Ta:25℃
4
Input Capacitor Voltage
C 5 Rated
120u/420V 105℃
(2) Min load Turn on /Off
(3)Full Load /Min load Change
Ta:25℃
5
Control IC Voltage Test
U 1 Rated
FAN4801:12V~30V
P
I/P:High-Line +3V = 267 V
(1)
14.31
V
O/P: (1)Full Load Turn on /Off
(2)
14.34
V
(3)
14.34
V
I/P:High-Line +3V = 267 V
(1)
412
V
O/P: (1)Full Load Turn on
(2)
414
V
(2) Min load Turn on /Off
P
(3)Full Load /Min load Change
Ta:25℃
6
Boost Diode Voltage
D 1 Rated
BYC10X-600:10A/600V
(2)Dynamic Load 90% Duty/
P
1Khz
Ta:25℃
DATE
2008/9/17
2009/3/11
2009/3/25
SAMPLE
TEST RESULT
TESTER
APPROVAL
RD SAMPLE
PASS
SANFORD SU
VINCENT TSENG
PASS
SANFORD SU
VINCENT TSENG
PASS
SANFORD SU
VINCENT TSENG
PRODUCT SAMPLE
W0810A12
PRODUCT SAMPLE
W0902B22
2003/12/12
Model: RPSG-160-48
A50-F023
Test Report
6 / 6