Datamate Specification Materials Mechanical Mouldings:Glass-filled thermoplastic UL94V-0 Female contacts:Brass shell, with Beryllium Copper inner contact Male contacts: Copper alloy Finish: See individual pages Durability: 500 operations 400 operations (Trio-Tek) Insertion force (max):2.8N Withdrawal force (min):0.2N Signal crimp accommodation:22 AWG to 32 AWG BS 3G 210 Type A, MIL-W-16878 Electrical Voltage Proof (at sea level 1013 mbar): Contact resistance (initial): Contact resistance (after conditioning): Insulation resistance (initial): Insulation resistance (after conditioning): Environmental classification: 55/125/56 days at 95% RH Operational temperature: -55ºC to +125ºC *Vibration sensitivity:10Hz to 2000Hz, 0.75mm, 98m/s2 (10G), duration 6h *Bump severity:390m/s2 (40G), 4000 ±10 bumps *Shock severity: 981m/s2 (100G) for 6ms *Acceleration severity: 490m/s2 (50G) 1,200V DC or ACrms 20 mΩ max 25 mΩ max 1,000 MΩ min * Tested with connectors with Jackscrews. All preferred sizes of this range are held in stock. Check www.harwin.com for availability. 100 MΩ min Pin Numbering Double Row 7 1 14 8 HM1396: M80 J-Tek Contact Orientation Contact numbering is shown looking onto mating face of male connector. www.harwin.com 35 Datamate J-TEK Environmental Current (individual contacts in isolation):3.3A max (at 25°C) 2.6A max (at 85°C) All contacts simultaneously:3.0A max (at 25°C) 2.2A max (at 85°C) Working Voltage (at sea level 1013 mbar): 800V DC or ACrms Mating Profiles FEMALE MALE VERTICAL PC TAIL VERTICAL PC TAIL VERTICAL SMT 7.70 7.70 7.30 DATAMATE J-TEK 10.00 10.00 10.40 10.40 CRIMP 9.75 max max 12.60 12.60 max HORIZONTAL PC TAIL VERTICAL SMT 7.95 7.55 7.55 10.10 max max 12.00 11.60 11.60 14.20 max max HORIZONTAL SMT 12.05 max max CRIMP CRIMP 1mm Extended Wall CRIMP 5mm Extended Wall 9.70 max 10.20max max 10.20 13.05 max max 13.05 11.20 max 11.20 max 10.70max max 10.70 17.05 max 15.20 15.20 max max 14.70 14.70 max max All dimensions in mm. www.harwin.com 36 Mating Profiles MALE VERTICAL PC TAIL CRIMP 1mm Extended Wall 10.75 max 10.75 max CRIMP 5mm Extended Wall 14.75 14.75 13.60 max max 13.60 CRIMP Trio-Tek Male 13.30 max 13.35 max 16.60 17.60 max max 16.15 max 16.15 max HORIZONTAL PC TAIL VERTICAL SMT 11.10 11.10 max max 15.10 15.10 max max 15.20 max max 15.20 19.20 max 13.65 max 13.65 max 17.75 max max 17.75 HORIZONTAL SMT 13.05 max 13.05 max 17.05 max max 15.60 max 15.60 max 18.05 max 18.05 max 16.60 max 16.60 max CRIMP CRIMP 1mm Extended Wall CRIMP 5mm Extended Wall 14.05 max 14.05 max 18.05 max 18.05 max 22.05 max max 22.05 All dimensions in mm. www.harwin.com 37 20.60 max 20.60 max Datamate J-TEK FEMALE Datamate Connectors Female Vertical PC Tail Reverse Fix Fully shrouded contacts. Polarised mouldings. Includes board mount fixing, and mates with male connectors shown on page 62. DATAMATE J-TEK Calculation REVERSE FIX A B + 12 B Total no. of contacts - 2 C B+7 C B B 2.00 2.00 2.00 Ø0.65 min Ø2.20 min No. 1 contact C Recommended PC Board Pattern 5.55 M2 5.20 ø0.50 Tail 2.00 M2 A HOW TO ORDER M80 - 40 X XX XX Series code Finish 01 Gold + Tin/Lead 05 Gold 42 Gold + Tin type 5 3mm Tails 6 4.5mm Tails total No. of contacts 04 to 50 Even numbers only All dimensions in mm. www.harwin.com 40 Datamate Connectors Female Vertical Surface Mount Reverse Fix Calculation REVERSE FIX A B + 12 B Total no. of contacts - 2 C B+7 C B C B 2.00 8.50 5.55 No. 1 contact 2.00 1.00 7.50 M2 Ø2.20 min Recommended PC Board Pattern 5.60 2.00 Ø0.50 M2 A HOW TO ORDER M80 - 4S1 XX XX FX TYPE F8 3.5mm Board Mount Jackscrew F9 5mm Board Mount Jackscrew Finish Series code 01 Gold + Tin/Lead total No. of contacts 05 Gold 04 to 50 42 Gold + Tin Even numbers only All dimensions in mm. www.harwin.com 43 Datamate J-TEK Fully shrouded contacts. Polarised mouldings. Includes Board Mount fixing, and mates with male connectors shown on page 62. Datamate Connectors Mates with male connectors shown on page 62. Allows for further flexibility in system design. Crimp contacts supplied loose and are inserted from rear. Large bore 22 AWG, small bore 24 – 28 AWG. Part numbers are for housings and the equivalent number of contacts. Spare contacts are available – see page 51. Version also available for 28 – 32 AWG cable – see page 47. Calculation WITH JACKSCREWS C B 2.00 A B + 12 B Total no. of contacts - 2 C B+7 2.00 5.55 M2 No. 1 contact 7.55 M2 A Wire Stripping Details tools Recommended Crimp Tool – M22520/2-01 Positioner – T5747 Contact Insertion/Removal Tool – Z80-280 See pages 87 to 89 Ø1.10 max 2.00 nominal Instruction sheets available at www.harwin.com/downloads/instructions HOW TO ORDER M80 - XXX XX XX Series code Finish 05 Gold 42 Gold + Tin type 462 Large Bore Connector 463 Small Bore Connector total No. of contacts 04 to 50 Even numbers only All dimensions in mm. www.harwin.com 45 Datamate J-TEK Female Crimp Reverse Fix Datamate Connectors Female Crimp 101Lok, Guide Pin, Reverse Fix 101LOK Datamate J-TEK Extra Small Bore for 28 – 32 AWG. 101Lok fixing gives secure, fast and simple mating; no special tooling required. Just a simple 101-degree turn to fix the connectors together. 101Lok style mates with male connectors shown on pages 53, 55, 57, 59 and 61. Reverse fix includes board mount fixing, and mates with male connectors shown on page 62. Guide pin style includes Board Mount fixing, and mates with male connectors with Jackscrews, shown on pages 52, 54, 56, 58, 60, 63 and 64. GUIDE PIN, REVERSE FIX C C B B No. 1 contact 2.00 5.55 A 2.00 7.55 5.55 No. 1 contact Ø1.40 M2 A 6.00 7.55 5.95 Locked 7.46 Relaxed M2 Ø3.00 A B + 12 B Total no. of contacts - 2 C B+7 F8, F9 Jackscrews F3 Jackscrew Calculation Wire Stripping Details tools Recommended Crimp Tool – M22520/2-01 Positioner – T5747 Contact Insertion/Removal Tool – Z80-280 See pages 87 to 89 Large/Small Bore = Ø1.10 max Extra Small Bore = Ø0.75 max 2.00 nominal Instruction sheets available at www.harwin.com/downloads/instructions HOW TO ORDER M80 - 4 X1 XX XX FX Series code TYPE C1 Small Bore 24-28AWG D1 Large Bore 22AWG E1 Extra Small Bore 28-32AWG total No. of contacts 04 to 50 Even numbers only All dimensions in mm. www.harwin.com 47 JACKSCREW F3 Guide Pin F8 Reverse Fix (3.5mm Board Mount) F9 Reverse Fix (5mm Board Mount) FC 101Lok Finish 05 Gold 42 Gold + Tin Datamate Connectors Female Crimp Trio-Tek Crimp inspection window in housing. Mates with male connectors shown on pages 52 to 64. Contacts available separately, see page 51. Triangular contact design for automated assembly equipment. Ideal for volume applications. DATAMATE J-TEK Calculation WITH JACKSCREWS CC B B C CC BBB 2.00 2.00 2.00 2.00 2.00 No.1 No.1 No.1 contact contact No.1 contact contact No.1 contact 2.00 2.00 2.00 2.00 2.00 Hex Slotted M2 M2 M2 M2 M2 Hex Socket M2 M2 M2 M2 M2 Reverse Fix A B + 12 B Total no. of contacts - 2 C B+7 Guide Pin With Panel Mount Ø1.40 Ø1.40 Ø1.40 Ø1.40Ø1.40 11.05 11.05 11.05 11.0511.05 3.00 3.00 A/F A/F 3.00 3.00 A/F A/F 3.00 A/F 5.55 5.55 5.55 5.55 5.55 A A AAA without jackscrews CC BB 2.00 2.00 10.50 2.00 A/F A/F 2.00 2.00 2.00 A/F A/F 2.00 A/F Ø3.50 Ø3.50 Ø3.50 Ø3.50Ø3.50 M2 M2 M2 M2 M2 Ø4.00 Ø4.00 Ø4.00 Ø4.00Ø4.00 M2 M2 M2 M2 M2 Ø4.00 Ø4.00 Ø4.00 Ø4.00Ø4.00 Ø3.00 tools Recommended Hand Crimp Tool – Z80-255 Contact Removal Tool – Z80-258 See pages 87 to 89 2.00 2.00 Instruction sheets available at www.harwin.com/downloads/instructions No.1contact contact No.1 Wire Stripping Details 11.05 11.05 AA 3.00 2.50 Ø1.10 max 5.55 5.55 HOW TO ORDER M80 - 45X XX 98 FINISH Series code 98 Housings TYPE 454 Without Jackscrews 457 Reverse Fix Jackscrews 455 Hex Slotted Jackscrews 458 Guide pin with panel mount TOTAL No. OF CONTACTS 456 Hex Socket Jackscrews 459 101Lok Jackscrews 06, 08, 10, 12, 14, 20, 26, 34, 42, 50 All dimensions in mm. www.harwin.com 50 Datamate Connectors Female Crimp Contacts TRIO-TEK Wire Stripping Details 10.18 14.18 3.00 2.50 Ø1.10 max 10.18 Reeled Loose BARREL CRIMP Large Bore (22 AWG): 14.18 Extra Small Bore (28 – 32 AWG): 7.45 7.45 7.45 Small Bore (24 – 28 AWG): Extra Small Bore Ident Groove Wire Stripping Details Ø1.10 max (Ø0.75 max for Extra Small Bore) Small Bore Ident Groove Small Bore Ident Groove 2.00 nominal HOW TO ORDER M80 - XXX 00 XX Finish Series code TYPE 011 Barrel Crimp, Large Bore (22 AWG) 253 Trio-Tek Crimp 22-24 AWG, Reeled 013 Barrel Crimp, Small Bore (24-28 AWG) 254 Trio-Tek Crimp 26-28 AWG, Reeled 019 Barrel Crimp, Extra Small Bore (28-32 AWG) 283 Trio-Tek Crimp 22-24 AWG, Loose 284 Trio-Tek Crimp 26-28 AWG, Loose All dimensions in mm. www.harwin.com 51 01 Gold + Tin (M80-01x) 05 Gold (M80-01x) 42 Gold + Tin (M80-2xx) 45 Gold (M80-2xx) Datamate J-TEK Trio-Tek contacts must be ordered separately, see page 50 for applicable housings. Barrel Crimp contacts are supplied with the connectors (pages 44 to 49) – use the order codes below for extra crimps. For crimp and insertion tools, see pages 87 to 89. Datamate Connectors Male Crimp Reverse Fix DATAMATE J-TEK Mates with female connectors shown on pages 40, 43, 45 and 46. Allows for further flexibility in system design. Crimp contacts supplied loose. Crimp contacts are rear insertable and replaceable. Large Bore 22 AWG, Small Bore 24 – 28 AWG. Part numbers are for housings and the equivalent number of contacts. Spare contacts are available – see page 65. Calculation REVERSE FIX C B 2.00 B + 12 B Total no. of contacts - 2 C B+7 0.50 2.00 No. 1 contact A 5.50 M2 7.85 ø4.00 2.00 A/F A 3.50 M80-562 Slotted M80-563 M80-582 Hex Socket M80-583 Wire Stripping Details tools Recommended Crimp Tool – M22520/2-01 Positioner – Z80-193 Contact Insertion/Removal Tool – Z80-280 See pages 87 to 89 Ø1.10 max 2.00 nominal Instruction sheets available at www.harwin.com/downloads/instructions HOW TO ORDER M80 - XXX XX 05 Series code type 562 Large Bore, Slotted Jackscrew 563 Small Bore, Slotted Jackscrew 582 Large Bore, Hex Socket Jackscrew 583 Small Bore, Hex Socket Jackscrew Finish 05 total No. of contacts 04 to 50 Even numbers only All dimensions in mm. www.harwin.com Gold 62 Datamate Connectors Male Crimp Contacts Datamate J-TEK Crimp contacts are supplied with the connectors (pages 60 to 64) – use the order codes below for extra crimp contacts. For crimp and insertion tools, see pages 87 to 89. SPARE CRIMP CONTACT Large Bore (22 AWG): 3.50 4.15 4.10 Wire Stripping Details Ø1.10 max 3.50 2.00 nominal 4.15 4.10 Small Bore (24 – 28 AWG): Small Bore Ident Groove Small Bore Ident Groove HOW TO ORDER M80 - 19 X 00 XX Finish Series code 05 TYPE 4 Large Bore for J-Tek 5 Small Bore for J-Tek All dimensions in mm. www.harwin.com 65 Gold