Harwin Test Report Summary HT00301 Environmental Testing for Datamate (M80 Series) Trio-Tek Connectors HT00301 Test Report for Datamate Trio-Tek – Environmental Testing 1. Introduction. 1.1. Description and Purpose The Harwin Datamate Trio-Tek connector has been designed to withstand 400 successive engagements and separations without impairing its mechanical or electrical performance. The following tests were carried out to confirm the connector’s performance. 1.2. Conclusion. The following information has been taken from Harwin test report 328. Testing showed that the Datamate Trio-Tek female crimp contacts met the 400 mating cycles criterion, and all other requirements of Test Specification BS9525 F0033 Iss 1 Group CD3(i)(D) and CD6(1)(D). Connectors therefore met the Harwin performance criteria for environmental, mechanical and electrical requirements. 2. Test Method, Requirements and Results. 2.1. List of Test Samples. All tests were carried out on the following pairs of connectors, in a mated condition: Sample number Male connector (J-Tek) Female Mould & Crimp (Trio-Tek) No. of pre-conditioning mating cycles 1 2 3 4 5 6 7 8 M80-5101042 M80-5101042 M80-5101042 M80-5101042 M80-5101042 M80-5101042 M80-5101042 M80-5101042 M80-4401098 & M80-2530045 M80-4401098 & M80-2530045 M80-4401098 & M80-2530045 M80-4401098 & M80-2530045 M80-4401098 & M80-2530045 M80-4401098 & M80-2530045 M80-4401098 & M80-2530045 M80-4401098 & M80-2530045 400 400 400 400 500 500 500 500 Harwin North America T: +1 603 893 5376 F: +1 603 893 5396 E: [email protected] W: www.harwin.com Issue: 1 Date: 07/10/2011 C/Note: ----- Harwin Europe T: +44 (0) 23 9231 4545 F: +44 (0) 23 9231 4590 E: [email protected] W: www.harwin.com Harwin Asia T: +65 6 779 4909 F: +65 6 779 386 E: [email protected] W: www.harwinasia.com Page 2 of 5 HT00301 Test Report for Datamate Trio-Tek – Environmental Testing 2.2. Group CD3(i)(D) – 4 mating pairs. Specification Parameters: Test BS9520 Parameters 1.2.6.8 BS2011: Part 2.1 Na: 1977 -55°C to +125°C, 1 hour dwells, 5 cycles BS2011: Part 2.1 Ca: 1977 40°C ±2°C 93%rh +2% -3%rh Duration 21 days with 60Vdc polarizing voltage and 120Vdc working voltage applied throughout the tests Full rated working voltage to be applied (120Vdc) immediately after conditioning Rapid Change of Temperature (Thermal Shock) Damp Heat (steady state) 1.2.6.15 1.2.6.15.2 Final measurements Insulation Resistance 1.2.6.15.3 1.2.4.4 Voltage Proof Contact Resistance 1.2.4.5 1.2.4.2 Engaging and Separating 1.2.5.3 Visual Examination -- 1.2.6.12.2(a) Method B (500±50V) 100MΩ minimum, mated 1.2.6.12.2(h) 360Vdc (Ref: BS9525 F0033 7.1.2(b)) 1.2.6.12.2(c) 25mΩ maximum Measured as shown in Appendix D of BS9525 F0033 1.2.6.12.2(d) By special tools (Ref: BS9525 F0033 Appendix A5) 1.2.6.12.2(e) There shall be no corrosion or other deterioration such as would impair operation Results: Sample number 1 2 6 7 7,500MΩ 34,000MΩ 9,500MΩ 50,000MΩ 10,000MΩ 2,000MΩ 10,000MΩ 44,000MΩ OK 5.5mΩ 5.0mΩ 7.5mΩ 6.5mΩ 6.5mΩ 6.0mΩ 7.5mΩ 4.5mΩ 7.5mΩ OK 6.5mΩ 6.5mΩ 7.0mΩ 6.5mΩ 6.0mΩ 8.5mΩ 3.5mΩ 7.0mΩ 6.0mΩ 7.5mΩ OK 6.0mΩ 7.0mΩ 6.5mΩ 6.5mΩ 9.5mΩ 7.5mΩ 5.5mΩ 6.0mΩ 5.5mΩ 8.0mΩ OK 8.0mΩ 6.0mΩ 5.5mΩ 6.0mΩ 7.5mΩ 7.0mΩ 6.5mΩ 6.0mΩ 8.5mΩ 8.5mΩ Engaging & Separating OK OK OK OK Visual Examination OK OK OK OK Insulation Resistance Polarising Voltage: Pins Working Voltage: Pins Voltage Proof, 5 seconds Contact resistance (#) – Pin failed during post test checks. Harwin North America T: +1 603 893 5376 F: +1 603 893 5396 E: [email protected] W: www.harwin.com Issue: 1 Date: 07/10/2011 C/Note: ----- (#) Harwin Europe T: +44 (0) 23 9231 4545 F: +44 (0) 23 9231 4590 E: [email protected] W: www.harwin.com Harwin Asia T: +65 6 779 4909 F: +65 6 779 386 E: [email protected] W: www.harwinasia.com Page 3 of 5 HT00301 Test Report for Datamate Trio-Tek – Environmental Testing 2.3. Group CD6(i)(D) – 4 mating pairs. Specification Parameters: Test Bump Vibration: General BS9520 Parameters 1.2.6.2 BS2011: Part 2.1 Eb: 1977 390 m/s2 (40g) 6ms 4000 ±40 Bumps, both directions of three axis continuously monitoring of electrical continuity during the last 200 bumps BS2011: Part 2.1 Fc: 1977 10Hz to 2kHz 0.75mm peak/10g duration 6 hours total (2h/axis) Continuously monitoring of electrical continuity during initial resonance search and the last two frequency sweeps BS2011: Part 2.1 Ea: 1977. 981 m/s2 (100g) 6ms Trapezoidal pulse, both directions of three axis, 18 shocks total, continuously monitoring of electrical continuity during application of shocks BS2011: Part 2.1 Ga: 1977. 490 m/s2 >10 seconds Both directions of three axis continuously monitoring of electrical continuity during application of acceleration Mechanical damage, movement or displacement of parts such as would impair operation 50 operations (at 15 operations per minute maximum) 250 hours at 125°C, no electrical load, during conditioning the following measurements shall be made: Method B (500 ±50V) mated at 125°C measured 8 times at intervals not less than 24hours, 100MΩ minimum. After 1.5 to 2 hours recovery specimens shall remain mated Final measurements to be carried out by Harwin Test Laboratory 1.2.6.3.1 Shock 1.2.6.4 Acceleration 1.2.6.5 Visual Examination Mechanical Operation Electrical Load and Temperature (short term) Insulation Resistance 1.2.2 (d) 1.2.7.1 1.2.7.2 1.2.4.4 Final Measurements Results: Sample 3 4 5 8 Bump OK OK OK OK Vibration OK OK OK (##) Shock OK OK OK OK Acceleration OK OK OK OK Visual Examination OK OK OK OK Mechanical Operation Insulation resistance Harwin North America T: +1 603 893 5376 F: +1 603 893 5396 E: [email protected] W: www.harwin.com Issue: 1 Date: 07/10/2011 C/Note: ----- OK 7,500MΩ 200MΩ 300MΩ 300MΩ 300MΩ 300MΩ 400MΩ 400MΩ 400MΩ 400MΩ OK 7,000MΩ 200MΩ 250MΩ 300MΩ 300MΩ 300MΩ 300MΩ 300MΩ 300MΩ 300MΩ OK 5,800MΩ 200MΩ 200MΩ 300MΩ 300MΩ 300MΩ 400MΩ 350MΩ 300MΩ 300MΩ Harwin Europe T: +44 (0) 23 9231 4545 F: +44 (0) 23 9231 4590 E: [email protected] W: www.harwin.com OK 9,000MΩ 280MΩ 300MΩ 400MΩ 300MΩ 300MΩ 300MΩ 300MΩ 300MΩ 400MΩ Harwin Asia T: +65 6 779 4909 F: +65 6 779 386 E: [email protected] W: www.harwinasia.com Page 4 of 5 HT00301 Test Report for Datamate Trio-Tek – Environmental Testing Results (continued): (##) = Only one open circuit was detected during the vibration test and this was observed at 63 minutes into the 3rd vibration run. The cause of the open circuit was found to be a broken solder tail on Connector Pair Sample 8 and was due to abnormal stress applied to the solder tail from the large wire loop used to link the contacts during the test. The broken solder tail was bridged out on the PCB and the test was successfully completed. Resonance Search Results (part of the Vibration testing): The connector vibration axes were identified as follows: Axis A1: Through the open face of the connector. Axis A2: Across the narrow dimension of the open connector face. Axis A3: Across the broad dimension of the open connector face. A strobe lamp was used to detect any vibration responses. The following response data was recorded during the vibration test. Connector Sample Vibration Axis Vibration Frequency (Hz) 3 3 4 4 5 5 8 A2 A3 A2 A3 A2 A3 A2 8 A3 170 to 400 350 to 420 200 to 560 245 to 540 210 to 425 340 to 500 220 to 500 250 to 450 (before ##) 80 to 360 (after ##) Final Measurements: Voltage Proof 1.2.4.5. Method B Voltage as in 7.1.2(2) of BS9520: 1983 – Duration = 5 seconds – No breakdown or leakage detected. Contact Resistance 1.2.4.1(a) of BS9520: 1983 – 25mΩ Maximum – see results in the table below: Sample Pair 3 4 5 8 Contact 1 Contact 2 Contact 3 Contact 4 Contact 5 Contact 6 Contact 7 Contact 8 Contact 9 Contact 10 6.2mΩ 9.2mΩ 9.3mΩ 7.7mΩ 7.1mΩ 7.9mΩ 8.4mΩ 7.6mΩ 7.5mΩ 7.5mΩ 7.7mΩ 7.9mΩ 7.6mΩ 7.2mΩ 7.8mΩ 7.4mΩ 7.2mΩ 7.3mΩ 6.7mΩ 6.8mΩ 8.5mΩ 7.7mΩ 7.6mΩ 7.6mΩ 7.5mΩ 9.0mΩ 11.2mΩ 9.2mΩ 9.7mΩ 9.2mΩ 8.7mΩ 8.7mΩ 9.5mΩ 10.3mΩ 8.7mΩ 9.4mΩ 8.7mΩ 8.5mΩ 8.3mΩ 8.4mΩ Harwin North America T: +1 603 893 5376 F: +1 603 893 5396 E: [email protected] W: www.harwin.com Issue: 1 Date: 07/10/2011 C/Note: ----- Harwin Europe T: +44 (0) 23 9231 4545 F: +44 (0) 23 9231 4590 E: [email protected] W: www.harwin.com Harwin Asia T: +65 6 779 4909 F: +65 6 779 386 E: [email protected] W: www.harwinasia.com Page 5 of 5