Datamate Specification Materials Mechanical Mouldings:Glass-filled thermoplastic UL94V-0 Female contacts:Brass shell, with Beryllium Copper inner contact Male contacts: Copper alloy Finish: See individual pages Durability: 500 operations 400 operations (Trio-Tek) Insertion force (max):2.8N Withdrawal force (min):0.2N Signal crimp accommodation:22 AWG to 32 AWG BS 3G 210 Type A, MIL-W-16878 Electrical Environmental classification: 55/125/56 days at 95% RH Operational temperature: -55ºC to +125ºC *Vibration sensitivity:10Hz to 2000Hz, 0.75mm, 98m/s2 (10G), duration 6h *Bump severity:390m/s2 (40G), 4000 ±10 bumps *Shock severity: 981m/s2 (100G) for 6ms *Acceleration severity: 490m/s2 (50G) Datamate L-TEK Environmental Current (individual contacts in isolation):3.3A max (at 25°C) 2.6A max (at 85°C) All contacts simultaneously:3.0A max (at 25°C) 2.2A max (at 85°C) Working Voltage (at sea level 1013 mbar): 800V DC or ACrms Voltage Proof (at sea level 1013 mbar): 1,200V DC or ACrms Contact resistance (initial): 20 mΩ max Contact resistance (after conditioning): 25 mΩ max Insulation resistance (initial): 1,000 MΩ min Insulation resistance (after conditioning): 100 MΩ min * Tested with latched connectors. All preferred sizes of this range are held in stock. Check www.harwin.com for availability. Pin Numbering Single Row 7 Double Row 1 7 1 14 8 Contact numbering is shown looking onto mating face of male connector. HM1395: M80 L-Tek Double Row Contact Orientation HM1394: M80 L-Tek Single Row Contact Orientation www.harwin.com 17 British Standard 9525-F0033 Designed for performance critical applications where operation and safety are paramount, BS Datamate delivers the highest level of quality. All BS Datamate parts are subject to in-process testing and individual inspection by qualified personnel. In addition, independent third-party test programmes are completed annually and all processes are audited by the British Standard Institute. Certificate No.: 1243/M BS Datamate assures total security in the knowledge that the product is of the highest calibre. DATAMATE L-TEK part numbering system B5XXX - X XX - X - X - X Variant Style Number B5740 Female Connector Types C and D (Crimp) B5741 Female Connector Types N and T (PC Tail) B5743 Male Connector Types L and T (PC Tail) NUMBER OF ROWS 1 Single Row 2 Double Row 0 Unlatched connector, tin finish PC Tail (Male) or outer shell (Female) 1 Latched connector, tin finish PC Tail – Male only 2 Unlatched connector, gold finish PC Tail (Male) or outer shell (Female) 3 Latched connector, gold finish PC Tail – Male only x Variant Note: all connectors are gold finish on the contact area. Termination Style TOTAL NUMBER OF CONTACTS 02 to 07, 17 Single Row 04, 06, 08, 10, 12, 14, 16, 18, 20, 26, 34 Double Row GENDER F Female (Socket) M Male (Plug) Example Reference no: www.harwin.com 18 C Crimp 24-28 AWG (Small Bore) – Female only D Crimp 22 AWG (Large Bore) – Female only L Throughboard Solder 90° (PC Tail Horizontal) – Male only N Throughboard Solder Straight Short (PC Tail Vertical) – Female only T Throughboard Solder Straight (PC Tail Vertical) B5740-216-F-C-2 British Standard 9525-F0033 BS B5740-1XX-F-C-0 n/a n/a M80-898XX01 n/a B5740-1XX-F-C-2 n/a n/a M80-898XX05 n/a B5740-1XX-F-D-0 n/a n/a M80-899XX01 n/a B5740-1XX-F-D-2 n/a n/a M80-899XX05 n/a B5740-2XX-F-C-0 n/a n/a M80-888XX01 n/a B5740-2XX-F-C-2 n/a n/a M80-888XX05 n/a B5740-2XX-F-D-0 n/a n/a M80-889XX01 n/a B5740-2XX-F-D-2 n/a n/a M80-889XX05 n/a n/a B5741-1XX-F-N-0 B5741-614XX42 M80-614XX42 M80-894XX01 n/a B5741-1XX-F-N-2 B5741-614XX45 M80-614XX45 M80-894XX05 n/a B5741-1XX-F-T-0 B5741-840XX42 M80-840XX42 M80-897XX01 n/a B5741-1XX-F-T-2 B5741-840XX45 M80-840XX45 M80-897XX05 n/a B5741-2XX-F-N-0 B5741-615XX42 M80-615XX42 M80-891XX01 n/a B5741-2XX-F-N-2 B5741-615XX45 M80-615XX45 M80-891XX05 n/a B5741-2XX-F-T-0 B5741-850XX42 M80-850XX42 M80-887XX01 n/a B5741-2XX-F-T-2 B5741-850XX45 M80-850XX45 M80-887XX05 n/a B5743-1XX-M-L-0 B5743-843XX42 M80-843XX42 M80-878XX22 n/a B5743-1XX-M-L-1 B5743-842XX42 M80-842XX42 M80-876XX22 n/a B5743-1XX-M-L-2 B5743-843XX45 M80-843XX45 M80-878XX05 n/a B5743-1XX-M-L-3 B5743-842XX45 M80-842XX45 M80-876XX05 n/a B5743-1XX-M-T-0 B5743-852XX42 M80-852XX42 M80-879XX22 n/a B5743-1XX-M-T-1 B5743-882XX42 M80-882XX42 M80-877XX22 n/a B5743-1XX-M-T-2 B5743-852XX45 M80-852XX45 M80-879XX05 n/a B5743-1XX-M-T-3 B5743-882XX45 M80-882XX45 M80-877XX05 n/a B5743-2XX-M-L-0 B5743-841XX42 M80-841XX42 M80-868XX22 n/a B5743-2XX-M-L-1 B5743-851XX42 M80-851XX42 M80-866XX22 n/a B5743-2XX-M-L-2 B5743-841XX45 M80-841XX45 M80-868XX05 n/a B5743-2XX-M-L-3 B5743-851XX45 M80-851XX45 M80-866XX05 n/a B5743-2XX-M-T-0 B5743-854XX42 M80-854XX42 M80-869XX22 n/a B5743-2XX-M-T-1 B5743-853XX42 M80-853XX42 M80-867XX22 n/a B5743-2XX-M-T-2 B5743-854XX45 M80-854XX45 M80-869XX05 n/a B5743-2XX-M-T-3 B5743-853XX45 M80-853XX45 M80-867XX05 www.harwin.com 19 Datamate L-TEK BS Mating Profiles FEMALE MALE DATAMATE L-TEK VERTICAL PC TAIL HORIZONTAL PC TAIL VERTICAL SMT VERTICAL PC TAIL SIL DIL 7.23 7.98 7.83 HORIZONTAL SMT CRIMP VERTICAL SMT DIL 7.23 SIL 10.60 7.85 10.94 max 8.45 10.65 max 20 SIL 10.20 max 13.10 max 10.50 DIL 13.46 max 14.30 max 14.10 max 13.60 max 13.51 max 16.35 max 14.25 max 18.30 max 14.50 13.30 max All dimensions in mm. www.harwin.com 11.10 max 12.45 11.28 CRIMP (Trio-Tek) DIL 10.20 max 7.85 9.98 11.85 10.79 max CRIMP 16.75 max 16.80 max Datamate Connectors Female Vertical PC Tail Calculation Single Row A max A B + 5.15 B (Total no. of contacts - 1) x 2 3.10 Holes required for use with latched male connectors B 1.90 2.50 min 5.20 4.00 2.00 Ø0.50 Tail B 2.00 3.50 Recommended PC Board Pattern Ø0.80 max Calculation Double Row A max 5.50 A B + 5.15 B Total no. of contacts - 2 3.10 1.90 Holes required for use with latched male connectors B 2.50 min 5.20 4.00 2.00 Ø0.50 B Tail 2.00 2.00 Ø0.80 max Recommended PC Board Pattern HOW TO ORDER M80 - XXX XX XX Series code RoHS Non-RoHS Finish 01 Gold + Tin/Lead 05 Gold 42 Gold + Tin 45 Gold 840 897 Single Row (3mm tail) 850 887 Double Row (3mm tail) total No. of contacts 790 790 Single Row (4.5mm tail) 02 to 07, 17, 22 Single Row 770 770 Double Row (4.5mm tail) 04, 06, 08, 10, 12, 14, 16, 18, 20, 26, 34, 44 Double Row All dimensions in mm. www.harwin.com 21 Datamate L-TEK Polarised mouldings. For British Standard versions see pages 18 to 19. Dummy contacts for additional polarisation use order code M80-023. Mates with male connectors on pages 27 to 33. Datamate Connectors Female Vertical Surface Mount Optional pick and place pad. Contact [email protected] for tape & reel options. Mates with male connectors on pages 27 to 33. Gull wing SMT tails simplify inspection process. DATAMATE L-TEK Double ROW Holes required for use with latched male connectors A B 1.00 1.90 2.50 min 2.00 8.00 4.00 3.20 2.00 ø0.50 2.00 No. 1 contact Recommended PC Board Pattern 5.40 5.60 7.50 B Calculation A B + 5.15 B Total no. of contacts - 2 HOW TO ORDER M80 - 681 XX XX P pick and place cap BLANK Series code P No cap Pick and place cap Finish 01 Gold + Tin/Lead total No. of contacts 42 Gold + Tin 04, 06, 08, 10, 12, 14, 16, 18, 20, 26, 34, 44 45 Gold All dimensions in mm. www.harwin.com 22 Datamate Connectors Female Crimp Calculation Single Row Calculation double Row A B + 5.15 B (Total no. of contacts - 1) x 2 A max 3.40 A B + 5.15 B Total no. of contacts - 2 A max 5.40 7.55 7.55 2.00 2.00 2.00 B B tools Wire Stripping Details Recommended Crimp Tool – M22520/2-01 Positioner – T5747 Contact Insertion/Removal Tool – Z80-280 Ø1.10 max (Ø0.75 max for Extra Small Bore) 2.00 nominal See pages 87 to 89 Instruction sheets available at www.harwin.com/downloads/instructions HOW TO ORDER M80 - XXX XX XX Finish Series code type Single Double 01 Gold + Tin (M80-788/789/888/889/898/899) 05 Gold (M80-788/789/888/889/898/899) 42 Gold + Tin (M80-611/613/844/845) 45 Gold (M80-611/613/844/845) 798 788 Extra Small Bore (28-32 AWG), Hi-Temp Plastic 845 844 Small Bore (24-28 AWG), Hi-Temp Plastic 611 613 Large Bore (22 AWG), Hi-Temp Plastic total No. of contacts 898 888 Small Bore (24-28 AWG) 02 to 07, 17 Single Row 899 889 Large Bore (22 AWG) 04, 06, 08, 10, 12, 14, 16, 18, 20, 26, 34 Double Row All dimensions in mm. www.harwin.com 23 Datamate L-TEK Part numbers are for housings and the equivalent number of contacts. Contacts are rear insertable. For British Standard versions see pages 18 to 19. Mates with male connectors on pages 27 to 33. Spare contacts are available – see page 25. Datamate Connectors Female Crimp Trio-Tek Part numbers are for housings only, see page 25 for Trio-Tek contacts. Contacts are rear-insertable. Crimp inspection window in housing. Mates with male connectors on pages 27 to 33. Ideal for volume applications. DATAMATE L-TEK Calculation Single Row Calculation double Row A B + 5.15 B (Total no. of contacts - 1) x 2 B B 2.00 2.00 No. 1 contact A B + 5.15 B Total no. of contacts - 2 2.00 0.50 No. 1 contact 0.50 11.05 11.05 A max 3.45 A max tools 5.45 Wire Stripping Details Recommended Hand Crimp Tool – Z80-255 Ø1.10 max See pages 87 to 89 Instruction sheets available at www.harwin.com/downloads/instructions 3.00 – 2.50 HOW TO ORDER M80 - 69 X XX 98 Finish Series code 98 Housing total No. of contacts TYPE 0 Single Row 02 to 07, 17 Single Row 1 Double Row 04, 06, 08, 10, 12, 14, 16, 18, 20, 26, 34, 44 Double Row All dimensions in mm. www.harwin.com 24 Datamate Connectors Female Crimp Contacts TRIO-TEK Wire Stripping Details 10.18 14.18 3.00 2.50 Ø1.10 max 10.18 Reeled Loose BARREL CRIMP Large Bore (22 AWG): 14.18 Extra Small Bore (28 – 32 AWG): 7.45 7.45 7.45 Small Bore (24 – 28 AWG): Extra Small Bore Ident Groove Wire Stripping Details Ø1.10 max (Ø0.75 max for Extra Small Bore) Small Bore Ident Groove Small Bore Ident Groove 2.00 nominal HOW TO ORDER M80 - XXX 00 XX Finish Series code TYPE 011 Barrel Crimp, Large Bore (22 AWG) 253 Trio-Tek Crimp 22-24 AWG, Reeled 013 Barrel Crimp, Small Bore (24-28 AWG) 254 Trio-Tek Crimp 26-28 AWG, Reeled 019 Barrel Crimp, Extra Small Bore (28-32 AWG) 283 Trio-Tek Crimp 22-24 AWG, Loose 284 Trio-Tek Crimp 26-28 AWG, Loose All dimensions in mm. www.harwin.com 25 01 Gold + Tin (M80-01x) 05 Gold (M80-01x) 42 Gold + Tin (M80-2xx) 45 Gold (M80-2xx) Datamate L-TEK Trio-Tek contacts must be ordered separately, see page 24 for applicable housings. Barrel Crimp contacts are supplied with the connectors (page 23) – use the order codes below for extra crimps. For crimp and insertion tools, see pages 87 to 89. Datamate Connectors Female Crimp Hood Supplied as a kit of parts, including body, lid, cable clamp and 4 screws. For use with double row female crimp connectors shown on page 23. Mates with unlatched or friction latch male connectors. DATAMATE L-TEK HOOD B 2.00 C No. 1 contact No. 1 contact marker 23.45 20.00 Cable entry Cable clamp A 7.71 max View with lid removed, and typical crimp connector added Calculation A B + 8.30 B Total no. of contacts - 2 C B + 6.30 HOW TO ORDER M80 - 880 XX 98 total No. of contacts Series code 10, 12, 14, 16, 18, 20, 26, 34 All dimensions in mm. www.harwin.com 26 Datamate Connectors Male Single Row Vertical PC Tail Calculation UNLATCHED A max 3.55 No. 1 contact 0.30 A B + 5.60 B (Total no. of contacts - 1) x 2 B 2.25 2.00 5.40 4.75 Ø0.80 max 4 x Ø0.90 min (optional) For strain relief straps Tail Ø0.50 2.00 B Recommended PC Board Pattern LOCKING LATCH FRICTION LATCH A + 0.50 max A + 0.50 max 3.55 3.55 0.30 0.30 No. 1 contact No. 1 contact 5.40 2.00 B 8.35 8.35 5.40 Tail Tail 2.00 B Ø0.50 Ø0.50 HOW TO ORDER M80 - XXX XX XX Series code Finish RoHS Non-RoHS 05 Gold 852 879 Unlatched (3mm tail) 22 Gold + Tin/Lead 882 877 Locking Latch (3mm tail) 42 Gold + Tin 881 805 Friction Latch (3mm tail) 45 Gold 752 752 Unlatched (4.5mm tail) 782 782 Locking Latch (4.5mm tail) total No. of contacts 781 781 Friction Latch (4.5mm tail) 02 to 07, 17, 22 All dimensions in mm. www.harwin.com 27 Datamate L-TEK Polarised mouldings. Fully shrouded contacts. Mates with female connectors shown on pages 21 to 24. For British Standard versions see pages 18 to 19. Can be used with Strain Relief straps: order code M80-0030006. Datamate Connectors Male Double Row Vertical PC Tail Polarised mouldings. Fully shrouded contacts. Mates with female connectors shown on pages 21 to 24. For British Standard versions see pages 18 to 19. Can be used with Strain Relief straps: order code M80-0030006. DATAMATE L-TEK Calculation UNLATCHED A max 5.55 No. 1 contact A B + 5.60 B Total no. of contacts - 2 B 0.30 2.25 2.00 2.00 4.75 5.40 Ø0.80 max 4 x Ø0.90 min (optional) For Strain Relief straps 2.00 B Tail Ø0.50 2.00 Recommended PC Board Pattern LOCKING LATCH FRICTION LATCH A + 0.50 max A + 0.50 max 5.55 5.55 0.30 No. 1 contact 0.30 No. 1 contact 8.35 8.35 5.40 2.00 B 5.40 Tail Ø0.50 Tail Ø0.50 2.00 B 2.00 2.00 HOW TO ORDER M80 - XXX XX XX Series code RoHS Finish Non-RoHS 05 Gold 22 Gold + Tin/Lead 42 Gold + Tin 45 Gold 854 869 Unlatched (3mm tail) 853 867 Locking Latch (3mm tail) 863 815 Friction Latch (3mm tail) 754 754 Unlatched (4.5mm tail) 753 753 Locking Latch (4.5mm tail) total No. of contacts 763 763 Friction Latch (4.5mm tail) 04, 06, 08, 10, 12, 14, 16, 18, 20, 26, 34, 44 All dimensions in mm. www.harwin.com 28 Datamate Connectors Male Single Row Horizontal PC Tail Calculation UNLATCHED A max No. 1 contact 3.55 B 0.30 A B + 5.60 B (Total no. of contacts - 1) x 2 2.25 2.00 0.50 Ø0.50 Ø0.80 max 2.00 B 4.75 5.40 5.90 4 x Ø0.90 min For Strain Relief straps Tail View of Strain Relief strap in place Recommended PC Board Pattern LOCKING LATCH FRICTION LATCH A + 0.50 max No. 1 contact A + 0.50 max No. 1 contact 3.55 3.55 0.30 0.30 Ø0.50 Ø0.50 8.35 8.35 5.40 5.90 2.00 B 5.40 5.90 2.00 B Tail Tail HOW TO ORDER M80 - XXX XX XX Series code RoHS Finish Non-RoHS 05 Gold 843 878 Unlatched (3mm tail) 22 Gold + Tin/Lead 842 876 Locking Latch (3mm tail) 42 Gold + Tin 846 804 Friction Latch (3mm tail) 45 Gold 793 793 Unlatched (4.5mm tail) 792 792 Locking Latch (4.5mm tail) total No. of contacts 796 796 Friction Latch (4.5mm tail) 02 to 07, 17, 22 All dimensions in mm. www.harwin.com 29 Datamate L-TEK Mates with female connectors on pages 21 to 24. For British Standard versions see pages 18 to 19. Supplied with Strain Relief straps: Order code M80-0030006. Datamate Connectors Male Double Row Horizontal PC Tail Mates with female connectors on pages 21 to 24. For British Standard versions see pages 18 to 19. Supplied with Strain Relief straps: Order code M80-0030006. DATAMATE L-TEK Calculation UNLATCHED A max No. 1 contact 2.00 A B + 5.60 B Total no. of contacts - 2 5.55 B 2.00 0.30 2.25 2.00 0.50 Ø0.50 Ø0.80 max 5.40 5.90 4.75 4 x Ø0.90 min For Strain Relief straps 2.00 B View of Strain Relief strap in place Recommended PC Board Pattern Tail 2.00 LOCKING LATCH FRICTION LATCH A + 0.50 max No. 1 contact A + 0.50 max No. 1 contact 2.00 2.00 5.55 5.55 0.30 0.30 Ø0.50 Ø0.50 8.35 8.35 5.40 5.90 2.00 B 2.00 5.40 5.90 Tail 2.00 B 2.00 Tail HOW TO ORDER M80 - XXX XX XX Series code RoHS Finish Non-RoHS 05 Gold 22 Gold + Tin/Lead 42 Gold + Tin 45 Gold 841 868 Unlatched (3mm tail) 851 866 Locking Latch (3mm tail) 839 814 Friction Latch (3mm tail) 791 791 Unlatched (4.5mm tail) 771 771 Locking Latch (4.5mm tail) total No. of contacts 789 789 Friction Latch (4.5mm tail) 04, 06, 08, 10, 12, 14, 16, 18, 20, 26, 34, 44 All dimensions in mm. www.harwin.com 30 Datamate Connectors Male Vertical Surface Mount Calculation Single row B 2.00 A B + 5.60 B (Total no. of contacts - 1) x 2 No. 1 contact B Latches (when fitted) add 0.5mm to overall length ‘A’ 2.00 A B + 5.60 B Total no. of contacts - 2 Latches (when fitted) add 0.5mm to overall length ‘A’ No. 1 contact 2.00 Ø0.50 A Calculation Double row ø 0.50 3.85 A 5.90 6.00 6.00 7.50 4.50 B B 1.00 2.00 6.00 8.00 3.20 3.00 1.00 2.00 Recommended PC Board Pattern Recommended PC Board Pattern HOW TO ORDER M80 - X 2 X XX XX P Series code pick and place cap Rows 9 Single Row BLANK 8 Double Row P Type No cap Pick and place cap Finish 6 Unlatched total No. of contacts 7 Friction Latch 02 to 07, 17, 22 8 Locking Latch 04, 06, 08, 10, 12, 14, 16, 18, 20, 26, 34, 44 All dimensions in mm. www.harwin.com 31 22 Gold + Tin/Lead Single Row 42 Gold + Tin Double Row 45 Gold Datamate L-TEK Contact [email protected] for tape & reel options. Optional pick and place cap. Mates with female connectors on pages 21 to 24. Gull wing SMT tails simplify inspection process. Datamate Connectors Male Horizontal Surface Mount Contact [email protected] for tape & reel options. Strain Relief straps M80-0030006 supplied with these connectors. Mates with female connectors shown on pages 21 to 24. Stamped contact ensures co-planarity. DATAMATE L-TEK Calculation UNLATCHED A No.1 contact A B + 5.60 B Total no. of contacts - 2 Latches (when fitted) add 0.5mm to overall length ‘A’ 2.00 5.90 1.50 1.00 0.85 0.65 10.00 1.00 4.75 Strain Relief strap holes ø0.90 min 2.35 2.00 B 0.47 Recommended PC Board Pattern LOCKING LATCH FRICTION Latch No.1 contact No.1 contact 5.90 5.90 0.65 10.00 A 2.00 0.65 A 10.00 2.00 0.47 0.47 B B HOW TO ORDER M80 - 66 X XX XX Series code Finish Type 5 Unlatched 6 Locking Latch total No. of contacts Friction Latch 04, 06, 08, 10, 12, 14, 16, 18, 20, 26, 34, 44 7 22 Gold + Tin/Lead 42 Gold + Tin Strain Relief straps are supplied with all horizontal connectors. There is no need to order separately. Straps locate at the end of each connector (see page 30). All dimensions in mm. www.harwin.com 32 Datamate Connectors Male Crimp Calculation Single row A Latches (when fitted) add 0.5mm to overall length ‘A’ B B + 5.60 Latches (when fitted) add 0.5mm to overall length ‘A’ (Total no. of contacts - 1) x 2 2.00 A B + 5.60 B Total no. of contacts - 2 2.00 9.00 max B Calculation Double row 9.00 max 4.10 max A tools B 2.00 A 6.10 max Wire Stripping Details Recommended Crimp Tool – M22520/2-01 Positioner – T5747 Contact Insertion/Removal Tool – Z80-280 See pages 87 to 89 Ø1.10 max 2.00 nominal Instruction sheets available at www.harwin.com/downloads/instructions HOW TO ORDER M80 - XXX XX XX Series code type Single Double 806 810 Small Bore, Unlatched Finish 807 811 Large Bore, Unlatched 05 808 812 Small Bore, Locking Latch 809 813 Large Bore, Locking Latch total No. of contacts 883 816 Small Bore, Friction Latch 02, 03, 04, 05, 06, 07 Single Row 884 817 Large Bore, Friction Latch 04, 06, 08, 10, 12 Double Row All dimensions in mm. www.harwin.com 33 Gold Datamate L-TEK Mates with female connectors shown on pages 21 to 24. Contacts are rear insertable. Part numbers are for housings and the equivalent number of contacts. Back potting & cable assembly service available, contact [email protected]. Spare contacts available, see page 34. Datamate Connectors Male Crimp Contacts Crimp contacts are supplied with the connectors (page 30) – use the order codes below for extra crimp contacts. For crimp and insertion tools, see pages 87 to 89. DATAMATE L-TEK SPARE CRIMP CONTACT Large Bore (22 AWG): 8.63 Wire Stripping Details Ø1.10 max 2.00 nominal SMALL BORE IDENT GROOVE Small Bore (24 – 28 AWG): 8.63 SMALL BORE IDENT GROOVE HOW TO ORDER M80 - 04 X 00 05 Finish Series code 05 TYPE 0 Large Bore 1 Small Bore All dimensions in mm. www.harwin.com 34 Gold