EZ Modulevel® Installation and Operating Manual Displacer Operated Level/Interface Measurement 7xxx 6xxx 5xxx 4xxx 3xxx 2xxx FE T Y I 1xxx EGRITY NT SA VE L LE ® Refer to bulletin 48-616 for EZ Modulevel with Hart UNPACKING These units are in conformity with the provisions of: 1. The EMC Directive: 89/336/EEC. 0038 The units have been tested to EN 0344 61000-6-4/2001 and EN 61000-62/2001. 2. Directive 94/9/EC for Equipment or protective system for use in potentially explosive atmospheres. EC-type examination certificate number ISSeP01ATEX018. 3. The PED directive 97/23/EC (pressure equipment directive). Safety accessories per category IV module H1. Nameplate After unpacking, inspect all components to see that no damage has occurred during shipment. For top mounted units, care should be taken not to bend the displacer stem or enclosing tube during unpacking or installation. Caution: If re-shipping to another location, displacer must again be secured using same strap and wire assembly. MOUNTING -40°C (-40°F) to +70°C (160°F) calibration vent is recommended Liquid level Size 1/8" Shut-off valves are recommended Always unlock for repositioning or removal of head assembly and always relock, after final positioning max 1° tolerance Use stilling well in case of turbulent medium 2 max 360 ° WIRING INTEGRAL UNITS IMPORTANT INSTRUMENT AND ELECTRICAL JUNCTION FITTING COVERS MUST BE KEPT TIGHT AT ALL TIMES DURING OPERATION. NO WIRING CONNECTIONS ARE REQUIRED INSIDE THE TRANSMITTER ELECTRONIC ENCLOSURE. POWER TERMINALS AND LOCAL METER (IF APPLICABLE) ARE LOCATED IN THE JUNCTION BOX 0 20 60 40 % 80 100 NOTE: For units with meter, pull meter out before wiring terminals can be reached. Blind DC- Black DC+ Local meter Red M- Signal Black Local meter Signal power DC- M- Red DC+ with meter REMOTE UNITS The wiring of the EZ Modulevel transmitter assembly, to the LVDT assembly, is pre-wired from factory by 6 conductor cables. When transmitter housing is remote mounted by means of a cable, use the following cables: The 6 discrete conductors are tagged 1 through 6, and should be secured to their respective terminals on both terminal blocks. Green Red Bleu Brown Yellow Junction box 1 2 3 2 Brn Red 3 Grn 5 6 1 3 2 4 3 5 4 6 5 6 M- 5 6 1 Blu 2 Yel 3 4 1 6 4 5 4 Blk 2 DC+ 1 Transmitter housing LVDT housing DC- Black 3 CALIBRATION – LEVEL OPERATING MODE EZ Series transmitters are factory set in the direct acting mode (a rising level increases output signal 4-20 mA). If reverse acting mode is required remove transmitter housing cover carefully and position direct-reverse switch on printed circuit board to 'reverse'. CALIBRATION USING PUSHBUTTONS TESTING on BENCH CALIBRATOR NOTE: Default Error signal setting from factory = 22 mA. The EZ Modulevel bench calibrator is designed to test the electronics of the unit. The bench calibrator can also be used for calibration purpose but the calibration requires fine tuning versus actual levels in the field. Slide the electronic head over the open topped enclosing tube, making sure that the white plastic washer is in place. Direct action 4 to 20 mA at rising level: 1. Calibrate 4 mA/0 % level Rotate «ZERO» control untill the local meter (use a multimeter for blind transmitters) reads 4 mA or 0 %. 2. Calibrate 20 mA/100 % level: Rotate «SPAN»control untill the local meter (use a multimeter for blind transmitters) reads 20 mA or 100 %. 3. In case 100 % level cannot be established: Establish liquid level at highest possible level. Rotate the «SPAN» control untill loop signal corresponds with % of actual level. eg. 80 % level should match: (20 mA – 4 mA) x 80 % + 4 mA = 16.8 mA. Z E R O Zero and span controls, replace cover after calibration 1. Calibrate 4 mA/0 % level: Slide the adjustment rod completely down into the enclosing tube. Rotate «ZERO» control untill the local meter (use a multimeter for blind transmitters) reads 4 mA or 0 %. 2. Calibrate 20 mA/100 % level: Align the scale of the adjustment rod with the SG of your medium. Rotate «SPAN»control untill the local meter (use a multimeter for blind transmitters) reads 20 mA or 100 %. S P A N Z E R O S P A N Ordering code: 031-6107-001 Adjustment rod For non-Exi units: Grip ring located here on process level sensors 100 % level, 20 mA output LVDT PC board "O" rings Desired level range (direct acting) LVDT core White plastic washer must be installed Base & junction box Zero level, 4 mA output, bottom of displacer Stand NOTE: Reverse action: Maintain the same procedure as above described but calibrate 4 mA as 100 % level (adjustement rod aligned with specific gravity) and 20 mA as 0 % level (adjustement rod entirely in LVDT core) IMPORTANT BENCH CALIBRATION DOES NOT COMPENSATE FOR ELAVATED TEMPERATURES Specific gravity needs to be set in function of selected unit (see partnumber) to establish 100 % level output: E8x-J/M/A/D/Qxxx-Exx = align adjustment rod with real specific gravity align adjustment rod with real specific gravity E8x-K/B/N/E/Rxxx-Exx = multiplied by 2 (density = 0.3 - align with 0.6) E8x-L/C/P/F/Txxx-Exx = align adjustment rod with real specific gravity divided by 2 (density = 1.30 - align with 0.65) 4 CALIBRATION – INTERFACE: all interface transmitters are pre-calibrated from factory INTERFACE ANY MEDIA - USING THE REAL MEDIA FOR CALIBRATION IMPORTANT DISPLACER MUST REMAIN ALWAYS IMMERGED IN THE UPPER LIQUID Calibrate 4 mA/0 % level Bring interface at lowest level Z E R O Calibrate 20 mA/100 % level: Bring interface at highest level Z E R O S P A N Rotate «ZERO» control untill the local meter (use a multimeter for blind transmitters) reads 4 mA or 0 %. S P A N Rotate «SPAN»control untill the local meter (use a multimeter for blind transmitters) reads 20 mA or 100 %. air/gases air/gases upper liquid interface set 20 mA upper liquid interface set 4 mA lower liquid lower liquid INTERFACE WATER (S.G. 1)/OTHER LIQUID - USING WATER FOR CALIBRATION NOTE: Below procedure is based upon an interface water/liquid (S.G. 0.8). When the density of the upper liquid is different e.g. 0.78, immerge the displacer for 78 % in the example) Calibrate 4 mA/0 % level Immerge displacer for 80 % in water Z E R O Calibrate 20 mA/100 % level: Immerge displacer for 100 % in water Z E R O S P A N Rotate «ZERO» control untill the local meter (use a multimeter for blind transmitters) reads 4 mA or 0 %. = air/gases S P A N Rotate «SPAN»control untill the local meter (use a multimeter for blind transmitters) reads 20 mA or 100 %. = S.G. 0.8 S.G. 1.0 S.G. 0.8 S.G. 1.0 air/gases set 20 mA set 4 mA water water 5 CALIBRATION – INTERFACE: all interface transmitters are pre-calibrated from factory INTERFACE ANY MEDIA - USING WATER FOR CALIBRATION NOTE: Below procedure is based upon an interface liquid (S.G. 1.2)/liquid (S.G. 0.8). When the density of the upper liquid is different e.g. 0.78, immerge the displacer for 78 % in the water – see example) Calibrate 4 mA/0 % level Immerge displacer for 80 % in water Z E R O Calibrate 20 mA/100 % level: Immerge displacer for 100 % in water. Calculate the equivalent mA value per below formular. In our example the loop should correspond with 12 mA. S P A N Calculation: 100 x (1 - Upper S.G.) = % Span Lower S.G. - Upper S.G. 100 x (1 - 0,8) 1.2 - 0,8 Rotate «ZERO» control untill the local meter (use a multimeter for blind transmitters) reads 4 mA or 0 %. = 50 % [(20 mA - 4 mA) x 50 %] + 4 mA = 12 mA Rotate the «SPAN» control untill the local meter (use a multimeter in case of a blind transmitter) reads 12 mA. = S.G. 0.8 S.G. 1.2 = air/gases set 4 mA air/gases set 18.5 mA water water 6 S.G. 0.8 S.G. 1.2 MAINTENANCE TROUBLESHOOTING Symptom No loop current Problem Solution Power supply not turned on. Turn on power. Insufficient source voltage. A minimum of 12 V DC is required at terminal TB1 (see wiring on page 3). Wires broken/improperly connect. Check wiring. Defective PC board. Replace PC board (see procedure on page 10). Incorrect supply. Span incorrectly set. Check power supply. Recalibrate unit. Displacer hanging-up. Verify proper and level installation. Excessive loop resistance. Increase power supply voltage, or decrease loop resistance (max 480 Ω @ 24 V DC. Loop current oscillates or hunts. Waves or disturbances in medium. Re-locate unit or eliminate turbulence. Loop current randomly unstable. Waves or disturbances in medium. Re-locate unit or eliminate turbulence. Power supply unstable. Repair or replace power supply. Electrical interference (RFI). Consult factory for assistance. Incorrect calibration. Re-calibrate calibration. Supply voltage is out of limits at transmitter. Adjust power supply: min 12 V DC – max 36 V DC Excessive temperature at transmitter electronics. Use remote electronics. Displacer hanging up. Verify proper and level installation. Incorrect calibration. Re-calibrate calibration. Supply voltage is out of limits at transmitter. Adjust power supply or reduce loop resistance. Excessive temperature at transmitter electronics. Use remote electronics. Displacer hanging up. Verify proper and level installation. Incorrect calibration. Recalibrate unit. Displacer hanging-up. Verify proper and level installation. Span point cannot be increased to 20.00 mA at high level. Loop current more than 20 mA Loop current less than 4 mA Non-linear output. 7 MAINTENANCE REMOVAL OF TRANSMITTER HEAD REPLACING LINEAR VARIABLE DIFFERENTIAL TRANSFORMER (LVDT) CAUTION: BENDING THE ENCLOSING TUBE WILL PERMANENTLY DAMAGE THE UNIT. ➄ Lift LVDT ➂ Remove grip ring & PC board ➁ Remove wires: ➁ Remove grip ring black (-) and red (+) ➀ Remove power ➅ Remove potentiometer cable connection pins ➃ Lift ➆ Unplug LVDT DC- M- DC+ transmitter head over enclosing tube ➃ Remove bracket screws ➂ Unlock for repositioning or removal of head assembly and always relock, after final positioning ➇ Remove LVDT ➀ Disconnect Size 1/8" Power NOTE: Re-install transmitter head on process level sensor. Be sure housing base is fully seated downward. White plastic washer is in place and LVDT assembly is fully seated downward. Replace grip ring. REPLACING TRANSMITTER BOARD ➄ Lift LVDT CHEKING THE LVDT WINDING RESISTANCE 1. Using a multimeter, check primary winding. Pins 2 and 6 should have approximately 78 to 117 ohms. ➂ Remove grip ring & PC board ➁ Remove wires: black (-) and red (+) ➀ Remove power ➆ Clip plastic tie-wraps 2. Secondary winding (pins 1 and 5 or 4 and 8) should have approximately 72 to 109 ohms. If not in this range, replace the LVDT. 1 2 34 87 65 ➅ Unplug LVDT ➇ Remove 4 screws ➈ Remove transmitter PC board from housing ➃ Remove bracket screws NOTE: Re-install by reversing the above procedure. NOTE: Replace LVDT if the secondary winding is out of range 8 SPECIFICATIONS PHYSICAL/ELECTRONICAL SPECIFICATIONS Description Specifications Power (at terminals) ATEX explosion proof: 12 to 36 V DC Signal output 4 – 20 mA (direct / reverse action) Span 356 mm up to 3048 mm (14" up to 120") (other ranges at request) Loop resistance 480 Ohm at 24 V DC User interface External explosion proof potentiometers for zero and span Display None (blind), or with local analog meter Housing material IP 66, polyester coated cast iron - 1 x 1" NPT cable entry IP 66, stainless steel - 1 x M20 x 1,5 cable entry Spring Inconel (other materials at request) Displacer 316/316L SST (1.4401/1.4404) or 304 SST (1.4301) Wetted materials Cage materials Carbon steel or 316/316L SST (1.4401/1.4404) (other materials at request) Approvals ATEX II 1/2G EEx d II C T6, explosion proof FM/CSA/SAA, explosion proof GOST-K/GGTN-K – ROSTECH/FSTS: Russian Authorisation Standards LRS, Lloyds Register of Shipment (marine applications) Other approvals are available, consult factory SIL (Safety Integrity Level) Functional safety to SIL 1 / SIL 2 in accordance to IEC 61508 - SFF 66,5 %. – full FMEDA reports and declaration sheets available at request. Net and gross weight 14 kg (31 lbs) (cast iron housing with meter) - integral unit 6,3 kg (13,80 lbs) (cast aluminium housing with meter) - integral unit 15 kg (33 lbs) (stainless steel housing with meter) - integral unit PERFORMANCE Description Specifications Linearity ± 0,25 % of full span for level measurement Accuracy 0,5 % Repeatability ± 0,20 % of full span Response time < 1 s (electronics) Ambient temperature -40 °C to +70 °C (-40 °F to +160 °F) Process temperature -30 °C to +315 °C (+260 °C for steam) @ +40 °C ambient temp (-20 °F to +500 °F (+600 °F for steam) @ +100 °F ambient temp) Max. temp. needs to be derated in case of higher ambient temperature. For lower process temperature – use Stainless steel constructions. Process pressure Max 355 bar (5150 psi) Flanged models are downrated to the design pressure of the selected flange. Max. ambient temp. effect < 0,056 % / °C (< 0,031 % / °F) Density range Min 0,23 S.G. – Max 2,20 S.G. Humidity 0-99 %, non condensing Electromagnetic compatibility Meets CE requirements (EN 61000-6-4, EN 61000-6-2) 9 REPLACEMENT PARTS Specify replacement parts from table below by reference to transmitter identification letters. Example: E85-KQ3A- EZA Item 1 Transmitter PC board Item 2 LVDT assembly Item 3 Meter assembly EZA 030-2135-001 N/A EZE 030-2135-002 N/A EZG 030-2135-001 037-3145-002 EZF 030-2135-002 037-3145-002 RZW 030-2154-002 N/A RZX 030-2154-002 037-3145-002 Item 4 Housing 'O'-rings Item 5 Junction box PC board 089-6562-001 030-2163-002 Item 6 030-2185-001 Item Description 7 8 9 11 Low pressure enclosing tube – max 600 lbs / PN 100 032-6401-007 – Exi 032-6401-010 – Exd High pressure enclosing tube – 900 lbs / 1500 lbs / 2500 lbs 032-6401-010 – Exi/Exd 089-6562-001 quantity = 2 Description Housing cover Junction box cover E-tube gasket Stem assembly consult factory consult factory 012-1204-001 consult factory Chamber ring joint 10 Item Chamber gasket / ring joint Flange type Chamber gasket Carbon steel 316 / 316L SST 3" 150 lbs RF 012-1301-017 – – 3" 300 lbs RF 012-1301-018 – – 3" 600 lbs RF 012-1204-021 – – 3" 900 lbs RJ –> 012-1904-002 012-1906-002 3" 1500 lbs RJ –> 012-1904-003 012-1906-003 4" 2500 lbs RJ –> 012-1904-011 012-1906-011 Description Item Low pressure range spring – max 600 lbs / PN 100 0.23-0.54 089-5340-002 From +230 °C 089-5340-003 Up to (+450 °F) 0.55-1.09 +230 °C 089-5340-005 089-5340-006 to +315 °C 1.10-2.20 (+450 °F) 089-5340-008 (+600 °F) 089-5340-009 12 0.55-1.09 1.10-2.20 13 NOTE: 10 Cotter pins From +230 °C Up to (+450 °F) +230 °C 089-5340-010 089-5340-010 to +315 °C (+450 °F) (+600 °F) 010-5203-001 (standard stainless steel cotter pins) – (qty: 2) WHEN ORDERING PARTS SPECIFY COMPLETE PART AND SERIAL NUMBERS OF THE INSTRUMENT. Description Displacer kits. Consult factory for other S.G. ranges Low pressure High pressure Length 150-300-600 lbs 900 - 1500 - 2500 lbs mm inches 0.23-0.54 & 0.55-1.09 1.10-2.2 0.55-1.09 High pressure range spring – 900 lbs / 1500 lbs / 2500 lbs 0.23-0.54 Body material 356 14 089-6125-001 089-6126-001 089-6125-010 813 32 089-6125-002 089-6126-002 089-6125-011 1219 48 089-6125-003 089-6126-003 089-6125-012 1524 60 089-6125-004 089-6126-004 089-6125-013 1829 72 089-6125-005 089-6126-005 Consult factory 2134 84 089-6125-006 089-6126-006 Consult factory 2438 96 089-6125-007 089-6126-007 Consult factory 2743 108 089-6125-008 089-6126-008 Consult factory 3048 120 089-6125-009 089-6126-009 Consult factory 14 REPLACEMENT PARTS 1 Transmitter P.C. board assembly Stem assembly 7 Housing cover 11 2 LVDT assembly 8 Junction box cover 3 Meter assembly 4 Housing "O"-rings 5 Junction box PC board 12 Range spring in protector (incl. spring assembly screws and lock washer) 6 13 Enclosing tube Cotter pins 9 “E” tube gasket 10 Chamber gasket / ring joint 14 Displacer kit (displacer and cotter pins) 11 DIMENSIONS IN mm (inches) Top Mounted E81/E82 - J/K/L Side/bottom cage E83/E84 - J/K/L 273 (10.75) 273 (10.75) 367 (14.45) cast aluminium: 2 x M20 x 1,5 (one entry plugged off) 367 (14.45) cast iron: 1 x 1" NPT stainless steel: 1 x M20 x 1,5 A A Level Range Level Range 133 (5.24) C B Side/bottom cage E83/E84 - J/K/L Side/side cage E85/E86 - J/K/L 273 (10.75) Side/side cage E85/E86 - J/K/L 273 (10.75) 273 (10.75) 367 (14.45) 367 (14.45) 367 (14.45) A A Level Range Level Range 133 (5.24) 133 (5.24) 1" NPT-F drain (plug not supplied) B B A Level Range 133 (5.24) 1" NPT-F drain (plug not supplied) B TEMPERATURE EXTENSIONS Models E8x-A/B/C Models E8x-M/N/P Models E8x-D/E/F Models E8x-Q/R/T 485 (19.1) 469 (18.45) 12 570 (22.45) 672 (26.45) 570 (22.45) DIMENSIONS IN mm (inches) Dimension A for all models Cage rating 150 / 300 / 600 lbs PN 16 .. PN 100 SG range 4 th digit Dimension A 0.23 - 0.54 J/A/M/D/Q 236 (9.29) 0.55 - 1.09 K/B/N/E/R 186 (7.32) 1.10 - 2.20 L/C/P/F/T 186 (7.32) 0.55 - 1.09 K/B/N/E/R 900 / 1500 lbs 236 (9.29) 2500 lbs 315 (12.40) Dimensions B and C for external cage models (E83/E84/E85/E86) Flanged process connections Flange size Flange rating 150 / 300 / 600 lbs 600 lbs 900 / 1500 lbs 2500 lbs 150 / 300 / 600 lbs 600 lbs 900 / 1500 lbs 2500 lbs PN 16 .. PN 100 PN 16 .. PN 100 1 1/2" 2" DN 40 DN 50 Connection type Slip on - ANSI RF Weldneck - ANSI RJ Weldneck - ANSI RJ Weldneck - ANSI RJ Slip on - ANSI RF Weldneck - ANSI RJ Weldneck - ANSI RJ Weldneck - ANSI RJ EN/DIN EN/DIN Dimensions B C 180 (7.09) 180 (7.09) 193 (7.60) 235 (9.25) 185 (7.28) 185 (7.28) 214 (8.43) 250 (9.84) 180 (7.09) 185 (7.28) 268 (10.55) 268 (10.55) 283 (11.14) 313 (12.32) 273 (10.75) 273 (10.75) 303 (11.93) 328 (12.91) 268 (10.55) 273 (10.75) Threaded / Socket weld process connections Size 1 1/2" 2" Cage rating 150 / 300 / 600 lbs 900 / 1500 lbs 900 lbs 1500 lbs 2500 lbs 150 / 300 / 600 lbs 900 / 1500 lbs 900 lbs 1500 lbs 2500 lbs Connection type NPT/SW NPT SW SW NPT/SW NPT/SW NPT SW SW NPT/SW Dimensions B C 81 (3.19) 81 (3.19) 81 (3.19) 89 (3.50) 102 (4.02) 84 (3.31) 84 (3.31) 84 (3.31) 99 (3.90) 112 (4.41) _ 13 MODEL IDENTIFICATION – UP TO 600 lbs BASIC MODEL NUMBER E E E E E E 8 8 8 8 8 8 1 2 3 4 5 6 top mounted EZ Modulevel top mounted EZ Modulevel EZ Modulevel with side/bottom cage EZ Modulevel with side/bottom cage EZ Modulevel with side/side cage EZ Modulevel with side/side cage - Carbon steel construction - Stainless steel construction - Carbon steel construction - Stainless steel construction - Carbon steel construction - Stainless steel construction SPECIFIC GRAVITY AND PROCESS TEMPERATURE (consult factory for interface applications) mounting max. temp. integral +150 °C integral +200 °C integral +230 °C integral +290 °C ➀ remote +315 °C ➁ J A M D Q 0.23 - 0.54 specific gravity K B N E R 0.55 - 1.09 specific gravity L C P F T 1.10 - 2.20 specific gravity PROCESS CONNECTION a. For top mounted connection type E81/E82 - ANSI HEAD Flange rating 600 lbs 150 lbs 300 lbs Size RF RF RF RJ G3 G4 G5 G6 3" H3 H4 H5 H6 4" K3 K4 K5 K6 6" E81/E82 - DIN / EN 1092-1 HEAD Flange rating Type B1 Type B1 Type B2 Type B2 Size PN 16 PN 25/40 PN 63 PN 100 EA FA GA EB FB GB ED FD GD EE FE GE DN 80 DN 100 DN 150 b. For external cage models E83 ... E86 - ANSI Flange/Cage rating E83 ... E86 - DIN / EN 1092-1 Flange rating 600 lbs 300 lbs Type B1 Type B1 Type B2 Type B2 Size Size RF PN 16 PN 25/40 PN 63 PN 100 RF RJ P3 P4 P5 P6 11/2" flanged DN 40 Q3 Q4 Q5 Q6 2" flanged CA CB CD CE flanged R3 R4 R5 11/2" NPT-F S3 S4 S5 2" NPT-F DN 50 T3 T4 T5 11/2" S.W. DA DB DD DE flanged U3 U4 U5 2" S.W. 150 lbs RF LEVEL RANGE 356 813 14 32 A B 1219 48 1524 60 1829 72 2134 84 2438 96 2743 108 3048 120 mm inches C D E F G H I code TRANSMITTER – ELECTRONICS Standard codes apply for cast iron housing - use "X" description for stainless steel or cast aluminium housing INTEGRAL MOUNT ELECTRONICS Max +290 °C ➂ E 8 ➀ Not for applications with steam. ➁ Max +260 °C for steam applications ➂ Max +150 °C for steam applications ➃ Only for applications with steam 14 Blind with analog meter EZA EZG REMOTE ELECTRONICS ➃ Max +230 °C (Steam only) with analog Blind meter Max +315 °C (Q, R or T) with analog Blind meter EZE RZW EZF 24 V DC amplifier head ➁ RZX Process Temperature (codes as per digit 4) Local meter 4 - 20 mA, explosion proof complete code for EZ Modulevel transmitter – up to 600 lbs Output & Safety approvals MODEL IDENTIFICATION – FROM 900 lbs TO 2500 lbs BASIC MODEL NUMBER E E E E E E 8 8 8 8 8 8 1 2 3 4 5 6 top mounted EZ Modulevel top mounted EZ Modulevel EZ Modulevel with side/bottom cage EZ Modulevel with side/bottom cage EZ Modulevel with side/side cage EZ Modulevel with side/side cage - Carbon steel construction - Stainless steel construction - Carbon steel construction - Stainless steel construction - Carbon steel construction - Stainless steel construction SPECIFIC GRAVITY AND PROCESS TEMPERATURE (consult factory for interface applications) integral +150 °C integral +200 °C integral +230 °C integral +290 °C ➀ remote +315 °C ➁ K B N E R mounting max. temp. 0.55 - 1.09 specific gravity PROCESS CONNECTION (for DIN flanges consult factory) a. For top mounted connection type (E81, E82) - head flange rating 900 lbs RJ 1500 lbs RJ 2500 lbs RJ Type size G7 – – 3" size H7 H8 H9 4" size K7 K8 K9 6" size b. For external cage models (E83, ... E86) - ANSI rating 900 lbs RJ 1500 lbs RJ 2500 lbs RJ P7 Q7 P8 Q8 P9 Q9 900 lbs 1500 lbs 2500 lbs R7 S7 T7 U7 R8 S8 T8 U8 R9 S9 T9 U9 Flange rating connection 1 1/2" ANSI Flanges 2" ANSI Flanges Cage rating connection 1 1/2" NPT-F 2" NPT-F 1 1/2" Socket Weld 2" Socket Weld LEVEL RANGE (consult factory for longer level range) 356 14 813 32 1219 48 1524 60 A B C D mm inches code TRANSMITTER – ELECTRONICS Standard codes apply for cast iron housing - use "X" description for stainless steel or cast aluminium housing INTEGRAL MOUNT ELECTRONICS Max +290 °C 24 V DC amplifier head REMOTE ELECTRONICS Max +230 °C ➃ (Steam only) ➂ Max +315 °C (R only) ➁ Process Temperature (codes as per digit 4) Local meter E 8 Blind with analog meter Blind with analog meter Blind with analog meter EZA EZG EZE EZF RZW RZX Output & Safety approvals 4 - 20 mA, explosion proof complete code for EZ Modulevel transmitter – from 900 lbs to 2500 lbs ➀ Not for applications with steam. ➁ Max +260 °C for steam applications ➂ Max +150 °C for steam applications ➃ Only for applications with steam 15 OPERATING TEMPERATURES The following charts lists combinations of process and ambient temperatures that should not be exceeded, with standard instruments Non-steam applications 350 Process temperature °C 300 250 200 150 100 50 0 30 35 40 45 50 55 60 65 70 75 60 65 70 75 Ambient temp. °C Steam applications 350 Process temperature °C 300 250 200 150 100 50 0 30 35 40 45 50 55 Ambient temp. °C Digit 4 = J/K/L Digit 4 = D/E/F Digit 4 = A/B/C Digit 4 = Q/R/T Digit 4 = M/N/P 16 17 18 19 IMPORTANT SERVICE POLICY Owners of Magnetrol products may request the return of a control; or, any part of a control for complete rebuilding or replacement. They will be rebuilt or replaced promptly. Magnetrol International will repair or replace the control, at no cost to the purchaser, (or owner) other than transportation cost if: a. Returned within the warranty period; and, b. The factory inspection finds the cause of the malfunction to be defective material or workmanship. If the trouble is the result of conditions beyond our control; or, is NOT covered by the warranty, there will be charges for labour and the parts required to rebuild or replace the equipment. In some cases, it may be expedient to ship replacement parts; or, in extreme cases a complete new control, to replace the original equipment before it is returned. If this is desired, notify the factory of both the model and serial numbers of the control to be replaced. In such cases, credit for the materials returned, will be determined on the basis of the applicability of our warranty. No claims for misapplication, labour, direct or consequential damage will be allowed. RETURNED MATERIAL PROCEDURE So that we may efficiently process any materials that are returned, it is essential that a “Return Material Authorisation” (RMA) form will be obtained from the factory. It is mandatory that this form will be attached to each material returned. This form is available through Magnetrol’s local representative or by contacting the factory. Please supply the following information: 1. Purchaser Name 2. Description of Material 3. Serial Number 4. Desired Action 5. Reason for Return 6. Process details All shipments returned to the factory must be by prepaid transportation. Magnetrol will not accept collect shipments. All replacements will be shipped FOB factory. BULLETIN N°: EFFECTIVE: SUPERSEDES: UNDER RESERVE OF MODIFICATIONS www.magnetrol.com ® BE 48-615.8 APRIL 2007 March 2000 BENELUX Heikensstraat 6, 9240 Zele, België Tel. +32 (0)52.45.11.11 • Fax. +32 (0)52.45.09.93 • E-Mail: [email protected] DEUTSCHLAND Alte Ziegelei 2-4, D-51491 Overath Tel. 02204 / 9536-0 • Fax. 02204 / 9536-53 • E-Mail: [email protected] FRANCE 40 - 42, rue Gabriel Péri, 95130 Le Plessis Bouchard Tél. 01.34.44.26.10 • Fax. 01.34.44.26.06 • E-Mail: [email protected] ITALIA Via Arese 12, I-20159 Milano Tel. (02) 607.22.98 (R.A.) • Fax. (02) 668.66.52 • E-Mail: [email protected] UNITED KINGDOM Unit 1 Regent Business Centre, Jubilee Road Burgess Hill West Sussex RH 15 9TL Tel. (01444) 871313 • Fax (01444) 871317 • E-Mail: [email protected] INDIA E-22, Anand Niketan, New Delhi - 110 021 Tel. 91 (11) 41661840 • Fax 91 (11) 41661843 • E-Mail: [email protected]