Echotel® 910 - Magnetrol International

ECHOTEL® 910
Installation and Operating Manual
Ultrasonic
Level
Switch
®
UNPACKING
Unpack the instrument carefully. Make sure all components
have been removed from the foam protection. Inspect all
components for damage. Report any concealed damage to
the carrier within 24 hours. Check the contents of the carton/crates against the packing slip and report any discrepancies to Magnetrol. Check the nameplate model number
to be sure it agrees with the packing slip and purchase
order. Check and record the serial number for future reference when ordering parts.
Model and
serial number
These units are in conformity with the provisions of:
1. The EMC Directive: 2004/108/EC. The units have been tested to EN 61326: 1997 + A1 + A2.
0038
2. Directive 94/9/EC for Equipment or protective system for use in potentially explosive atmospheres.
0344
EC-type examination certificate number ISSEP11ATEX002X. Standards applied: EN 60079-0: 2009,
EN 60079-1: 2007, EN 60079-7: 2007, EN 60079-26: 2007.
3. The PED directive 97/23/EC (pressure equipment directive). Safety accessories per category IV module H1.
MOUNTING
Filling line
High alarm
Low alarm
High alarm
Flats must
be vertical
Pump protection
Low alarm
Pump
Nozzle mounting: gap must be free
▼
▼
min.
25 mm
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Threaded
2
Welded flange
Tri-Clamp®
DIN 11851
WIRING
Sensor plugs
(may be reversed)
JU1
T1
AW2395
J2
F1
J1
R6
LL
C10
+
L1 L2/N
+ TB1 –
240/120 V AC
24 V DC
NO CM NC
TB2
P1
K1
HL
TB3
Low level failsafe
High level failsafe
NOTE:
With NO power, NO Contacts are Open.
NC Contacts are Closed.
NO CM NC
TB3
contact
1
Shield to green grounding screw
Cable gland
L1 L2/N
+
AC/DC
POWER
contact
2
DPDT
RELAY
e.g. valve
e.g. lamp
–
FAILSAFE – ALARM STATUS
Mode
«Hi»
High level
failsafe
«Lo»
Low level
failsafe
Level
Relay
Alarm status
Energized
No alarm
De-energized
Alarm
Energized
No alarm
De-energized
Alarm
3
SPECIFICATIONS
PERFORMANCE
Description
Response time
Repeatability
Ambient Temperature
Humidity
Electromagnetic Compatibility
Specification
0,5 s typical
± 2 mm (0.078")
-40 °C up to +70 °C (-40 °F up to +160 °F)
0-99 %, non-condensing
Meets CE requirements (EN-61326: 1997 + A1 + A2)
ELECTRONICS SPECIFICATIONS
Description
Line Voltage (±10%)
Power consumption
Goldflash relay
Output Relay
Hermetically sealed relay
Failsafe
Housing
Approvals
Specification
240/120 V AC, 50-60 Hz – 24 V DC
2.5 VA Nominal
DPDT, 8.0 A (resistive)
DPDT, 5.0 A (resistive)
Field selectable high or low level alarm
IP 65, anti-corrosive painted cast aluminium or 316 stainless steel
ATEX II 1/2 G Ex d+e/d IIC T6 Ga/Gb, flameproof enclosure
Other approvals are available, consult factory for more details
TRANSDUCER SPECIFICATIONS
Description
Material
Mounting
Actuation length
Operating process temp.
Specification
316/316L SST (1.4401/1.4404)
Threaded (NPT/BSP) – Flanged (ANSI - EN (DIN)) – Hygienic (Tri-Clamp® / DIN 11851)
From 3 cm up to 254 cm (1.2" up to 100.0")
-40 °C up to +120 °C (-40 °F up to +250 °F)
55,1 bar @ +120 °C (800 psi @ +250 °F)
Flanged models are downrated to the design pressure of the selected flange
Max pressure
TEMPERATURE/PRESSURE RATING
bar
(psi)
Process pressure
200 (2900)
150 (2175)
100 (1450)
50 (725)
55,1 bar (800 psi)
-40
(-40)
4
0
(32)
40
(100)
80
(176)
120
(250)
Process temperature
150 C
(300) (F)
MODEL IDENTIFICATION
A complete measuring system consists of:
1. One code for ECHOTEL® series 910 electronics and transducer
2. Optional: code for thread-on mounting flanges, consult factory for other sizes or materials
BASIC MODEL NUMBER
9 1 0
Echotel® 910, ultrasonic level switch with relay
APPROVALS/ CABLE ENTRY / HOUSING MATERIALS
A
V
W
5
Weatherproof –
ATEX flameproof enclosure –
ATEX flameproof enclosure –
ATEX flameproof enclosure –
3/4" NPT
3/4" NPT
M20 x 1,5
3/4" NPT
dual cable entry, anti-corrosive coated aluminium
dual cable entry, anti-corrosive coated aluminium
dual cable entry, anti-corrosive coated aluminium
single cable entry, stainless steel
PROCESS CONNECTION - SIZE/TYPE
Threaded
M A
3/4" NPT
M 2
1" NPT
M 9
1" BSP (G 1")
ANSI Flanges
M
M
M
M
M
M
M
M
1
E
H
C
F
D
G
J
1"
1"
1"
1 1/2"
1 1/2"
2"
2"
2"
150
300
600
150
300
150
300
600
lbs
lbs
lbs
lbs
lbs
lbs
lbs
lbs
ANSI
ANSI
ANSI
ANSI
ANSI
ANSI
ANSI
ANSI
Hygienic
M 3
1 1/2" Tri-Clamp®
M 4
2" Tri-Clamp®
M 5
DN 25 DIN 11851
M 6
DN 32 DIN 11851
M 7
DN 40 DIN 11851
M 8
DN 50 DIN 11851
INPUT POWER / RELAY OUTPUT
1
2
0
EN (DIN) Flanges
M
M
M
M
M
M
M
M
RF
RF
RF
RF
RF
RF
RF
RF
240 V AC/8 A DPDT goldflash relay
224 V DC/8 A DPDT goldflash relay
120 V AC/8 A DPDT goldflash relay
J
K
H
R
X
S
Y
M
T
W
Z
DN 25
DN 25
DN 40
DN 40
DN 50
DN 50
DN 50
DN 50
PN 16/25/40
PN 63/100
PN 16/25/40
PN 63/100
PN 16
PN 25/40
PN 63
PN 100
EN 1092-1 Type A
EN 1092-1 Type B2
EN 1092-1 Type A
EN 1092-1 Type B2
EN 1092-1 Type A
EN 1092-1 Type A
EN 1092-1 Type B2
EN 1092-1 Type B2
240 V AC/5 A DPDT herm. sealed relay
224 V DC/5 A DPDT herm. sealed relay
120 V AC/5 A DPDT herm. sealed relay
ACTUATION LENGTH – Specify per cm (0.39") increment
Total insertion length = actuation length + 6 mm (0.25")
0 0 3
0 0 5
2 5 4
9 1 0
M
Minimum 3 cm (1.2") – for NPT connections
Minimum 5 cm (2.0") – for all other connections
Maximum 254 cm (100.0")
complete code for Echotel® 910
X = product with a specific customer requirement
5
Optional transducer mounting flanges
Thread-on mounting flanges can only be used in combination with 3/4" NPT process connection transducer.
ANSI B16.5 flanges
Part No.
Carbon steel
316/316L SST
004-5867-021
004-5867-001
1"
150 lbs RF
004-5867-041
3"
150 lbs RF
004-5867-023
1 1/2" 150 lbs RF
2"
150 lbs RF
4"
150 lbs RF
6"
004-5867-022
004-5867-024
004-5867-043
004-5867-002
004-5867-003
004-5867-004
150 lbs RF
004-5867-025
004-5867-005
1 1/2" 300 lbs RF
004-5867-026
004-5867-006
1"
300 lbs RF
2"
300 lbs RF
3"
300 lbs RF
4"
300 lbs RF
6"
004-5867-042
004-5867-027
004-5867-028
004-5867-029
004-5867-044
004-5867-007
004-5867-008
004-5867-009
300 lbs RF
004-5867-030
004-5867-010
1 1/2" 600 lbs RF
004-5867-046
004-5867-045
1"
600 lbs RF
2"
600 lbs RF
004-5867-051
004-5867-049
004-5867-050
004-5867-048
REPLACEMENT PARTS
Partn°:
Digit in partn°:
X 1 2 3
4 5 6 7
8 9 10
Serial n°:
See nameplate, always provide complete partn° and
serial n° when ordering spares.
X = product with a specific customer requirement
2
1
3
Digit 7
0
1
2
H
J
K
Digit 4
A
V or W
5
4
6
(3) "O"-ring
(4) Transducer
(1) PC board
Replacement part
Z30-2043-003
Z30-2043-004
Z30-2043-002
Z30-2043-011
Z30-2043-012
Z30-2043-010
(2) Housing cover
Replacement part
004-9105-001
004-9105-005
004-9142-003
Replacement part
012-2101-345
consult factory
DIMENSIONS IN mm (inches)
dual entry: 87 (3.43)
single entry: 76 (3.00)
87 (3.43)
cable entry
(both sides)
114
(4.49)
44 (1.73)
25 (1.00)
45 (1.77)
6 (0.25)
44 (1.73)
ATEX
Weatherproof
Ø 22,9 (0.90)
cable entry
114
(4.49)
58 (2.28)
Actuation
length
Actuation
length
Actuation
length
Ø 22,9 (0.90)
Ø 22,9 (0.90)
6 (0.25)
Threaded NPT
6 (0.25)
Welded flange ANSI-EN (DIN)
Threaded BSP
29 (1.14)
35 (1.38)
Actuation
length
Ø 22,9 (0.90)
Ø 22,9 (0.90)
6 (0.25)
Actuation
length
Tri-Clamp®
6 (0.25)
DIN 11851
7
IMPORTANT
SERVICE POLICY
Owners of Magnetrol products may request the return of a control; or, any part of a control for complete rebuilding or
replacement. They will be rebuilt or replaced promptly. Magnetrol International will repair or replace the control, at no cost to
the purchaser, (or owner) other than transportation cost if:
a. Returned within the warranty period; and,
b. The factory inspection finds the cause of the malfunction to be defective material or workmanship.
If the trouble is the result of conditions beyond our control; or, is NOT covered by the warranty, there will be charges for labour
and the parts required to rebuild or replace the equipment.
In some cases, it may be expedient to ship replacement parts; or, in extreme cases a complete new control, to replace the
original equipment before it is returned. If this is desired, notify the factory of both the model and serial numbers of the
control to be replaced. In such cases, credit for the materials returned, will be determined on the basis of the applicability of
our warranty.
No claims for misapplication, labour, direct or consequential damage will be allowed.
RETURNED MATERIAL PROCEDURE
So that we may efficiently process any materials that are returned, it is essential that a “Return Material Authorisation” (RMA)
form will be obtained from the factory. It is mandatory that this form will be attached to each material returned. This form is
available through Magnetrolʼs local representative or by contacting the factory. Please supply the following information:
1. Purchaser Name
2. Description of Material
3. Serial Number and Ref Number
4. Desired Action
5. Reason for Return
6. Process details
Any unit that was used in a process must be properly cleaned in accordance with the proper health and safety standards
applicable by the owner, before it is returned to the factory.
A material Safety Data Sheet (MSDS) must be attached at the outside of the transport crate or box.
All shipments returned to the factory must be by prepaid transportation. Magnetrol will not accept collect shipments.
All replacements will be shipped Ex Works.
BULLETIN N°:
EFFECTIVE:
SUPERSEDES:
UNDER RESERVE OF MODIFICATIONS
BE 51-604.20
JUNE 2012
APRIL 2011
www.m a gne tr ol.c om
BENELUX
FRANCE
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Tel. +32 (0)52.45.11.11 • Fax. +32 (0)52.45.09.93 • E-Mail: [email protected]
DEUTSCHLAND
Alte Ziegelei 2-4, D-51491 Overath
Tel. +49 (0)2204 / 9536-0 • Fax. +49 (0)2204 / 9536-53 • E-Mail: [email protected]
INDIA
C-20 Community Centre, Janakpuri, New Delhi - 110 058
Tel. +91 (11) 41661840 • Fax +91 (11) 41661843 • E-Mail: [email protected]
ITALIA
Via Arese 12, I-20159 Milano
Tel. +39 02 607.22.98 • Fax. +39 02 668.66.52 • E-Mail: [email protected]
RUSSIA
198095 Saint-Petersburg, Marshala Govorova street, house 35A, office 532
Tel. +7-812.702.70.87 • E-Mail: [email protected]
U.A.E.
DAFZA Office 5EA 722 • PO Box 293671 • Dubai
Tel. +971-4-6091735 • Fax +971-4-6091736 • E-Mail: [email protected]
UNITED
KINGDOM
Unit 1 Regent Business Centre, Jubilee Road Burgess Hill West Sussex RH 15 9TL
Tel. +44 (0)1444 871313 • Fax +44 (0)1444 871317 • E-Mail: [email protected]