Smart EZ Modulevel® (ESII) Replacement instructions for Upgraded Printed Circuit Board ® CAUTION: Power must be off, before starting the procedure below Unscrew cover 1 ➁ ➃ SPAN (+) P1 2 ➁ ➀ – TB1 + ZERO ERROR (–) P2 Remove “C”-ring and metal washer Remove power leads/shield (–) P2 Remove bracket screws at top (2) (+) P1 ® UP SPAN DOWN HEIKENSSTRAAT 6, B 9240 ZELE, BELGIUM. – TB1 + ZERO Lift LVDT/ PCB + bracket untill the 2 bracket screws at the bottom can be removed ERROR ® E S MODULEVEL 5300 BELMONT ROAD, DOWNERS GROVE, IL 60515, USA. ® UP ENTER www.magnetrol.com ® E S MODULEVEL 5300 BELMONT ROAD, DOWNERS GROVE, IL 60515, USA. REFER TO MODULEVEL MANUAL, BULLETIN 48-615, FOR INSTALLATION AND OPERATION INSTRUCTIONS. TP1 HEIKENSSTRAAT 6, B 9240 ZELE, BELGIUM. ➂ www.magnetrol.com ➂ Remove old board and replace by new board REFER TO MODULEVEL MANUAL, BULLETIN 48-615, FOR INSTALLATION AND OPERATION INSTRUCTIONS. Remove bracket screws (2) TP2 ASSEMBLY PART NO. DOWN ENTER TP1 J1 05-9123-001 TP2 ASSEMBLY PART NO. ➀ J1 Unplug LVDT 05-9123-001 ➁ CAUTION: DO NOT remove the teflon washer at the bottom of the LVDT 4 ➁ Refasten bracket screws at top (2) (–) P2 SPAN ® UP ➀ – TB1 + Re-position LVDT/ PCB + bracket ® UP ® E S MODULEVEL 5300 BELMONT ROAD, DOWNERS GROVE, IL 60515, USA. HEIKENSSTRAAT 6, B 9240 ZELE, BELGIUM. ® E S MODULEVEL 5300 BELMONT ROAD, DOWNERS GROVE, IL 60515, USA. HEIKENSSTRAAT 6, B 9240 ZELE, BELGIUM. DOWN Connect shield wire Connect power leads - red wire to (+) terminal - black wire to (-) terminal ENTER www.magnetrol.com REFER TO MODULEVEL MANUAL, BULLETIN 48-615, FOR INSTALLATION AND OPERATION INSTRUCTIONS. TP1 DOWN ➂ ENTER www.magnetrol.com Relock LVDT with “C”-ring and metal washer ➃ – TB1 + (+) P1 ZERO ERROR (–) P2 (+) P1 SPAN ERROR ➀ ZERO 3 Remove bracket screws at bottom (2) REFER TO MODULEVEL MANUAL, BULLETIN 48-615, FOR INSTALLATION AND OPERATION INSTRUCTIONS. Refasten bracket screws (2) with washers TP2 ASSEMBLY PART NO. TP1 J1 05-9123-001 TP2 ASSEMBLY PART NO. J1 ➁ Connect LVDT 05-9123-001 ➀ Refasten bracket screws at bottom (2) Close cover and turn power on. Refer to instruction manual BE 48-616 for calibration guidelines. CAUTION: Make sure that the teflon washer at bottom LVDT is properly repositionned IMPORTANT SERVICE POLICY Owners of Magnetrol products may request the return of a control; or, any part of a control for complete rebuilding or replacement. They will be rebuilt or replaced promptly. Magnetrol International will repair or replace the control, at no cost to the purchaser, (or owner) other than transportation cost if: a. Returned within the warranty period; and, b. The factory inspection finds the cause of the malfunction to be defective material or workmanship. If the trouble is the result of conditions beyond our control; or, is NOT covered by the warranty, there will be charges for labour and the parts required to rebuild or replace the equipment. In some cases, it may be expedient to ship replacement parts; or, in extreme cases a complete new control, to replace the original equipment before it is returned. If this is desired, notify the factory of both the model and serial numbers of the control to be replaced. In such cases, credit for the materials returned, will be determined on the basis of the applicability of our warranty. No claims for misapplication, labour, direct or consequential damage will be allowed. RETURNED MATERIAL PROCEDURE So that we may efficiently process any materials that are returned, it is essential that a “Return Material Authorisation” (RMA) form will be obtained from the factory. It is mandatory that this form will be attached to each material returned. This form is available through Magnetrol’s local representative or by contacting the factory. Please supply the following information: 1. 2. 3. 4. 5. 6. Purchaser Name Description of Material Serial Number Desired Action Reason for Return Process details All shipments returned to the factory must be by prepaid transportation. Magnetrol will not accept collect shipments. All replacements will be shipped FOB factory. BULLETIN N°: EFFECTIVE: SUPERSEDES: UNDER RESERVE OF MODIFICATIONS BELGIUM ® DEUTSCHLAND FRANCE ITALIA UNITED KINGDOM INDIA BE 48-618.0 JANUARY 2000 (BE 48-617.0) March 1998 Heikensstraat 6, 9240 Zele Tel. (052) 45.11.11 Fax. (052) 45.09.93 Schloßstraße 76, D-51429 Bergisch Gladbach-Bensberg Tel. (02204) 9536-0 Fax. (02204) 9536-53 Le Vinci 6 - Parc d’activités de Mitry Compans, 1, rue Becquerel, 77290 Mitry Mory Tél. 01.60.93.99.50 Fax. 01.60.93.99.51 Via Arese 12, I-20159 Milano Tel. (02) 607.22.98 (R.A.) Fax. (02) 668.66.52 Unit 1 Regent Business Centre Jubilee Road Burgess Hill West Sussex RH 15 9TL Tel. (01444) 871313 Fax (01444) 871317 B4/115 Safdurjung Enclave, New Delhi 110 029 Tel. 91 (11) 6186211 Fax 91 (11) 6186418