Thermatel TG1 TG2 BE51-605

THERMATEL®
MODEL TG1/TG2
Installation and Operating Manual
Thermal
Dispersion
Level/Flow/Interface
Switch
Model TG1/TG2
with twin tip sensor
Model TG1/TG2
with spherical tip sensor
Model TG1/TG2
with low flow body sensor
DIN rail
Model TG1
®
UNPACKING
Unpack the instrument carefully. Make sure all components
have been removed from the foam protection. Inspect all
components for damage. Report any concealed damage to
the carrier within 24 hours. Check the contents of the carton/crates against the packing slip and report any discrepancies to Magnetrol. Check the nameplate model number
to be sure it agrees with the packing slip and purchase
order. Check and record the serial number for future reference when ordering parts.
0038
0344
Pre-amplifier
nameplate:
- partnumber
- serial n°
- tag n°
These units are in compliance with:
1. The EMC directive 2004/108/EC. The units have been tested to
EN 61326: 1997 + A1 + A2.
2. Directive 94/9/EC for equipment or protective system intended for
use in potentially explosive atmospheres. EC-type examination
certificate number ISSeP00ATEX006 (DIN Rail housing) and
ISSeP00ATEX007X (sensor and sensor enclosure).
3. The PED directive 97/23/EC (pressure equipment directive).
Safety accessories per category IV module H1.
Amplifier
nameplate:
- partnumber
- serial n°
- tag n°
SPECIAL CONDITIONS FOR ATEX INTRINSICALLY SAFE USE
- During the installation, the user and the installer shall ensure the internal temperatures of the enclosure containing the
amplifier donʼt exceed + 70 °C (160 °F) under the worst unfavourable conditions.
The worst unfavourable conditions are present with an external ambient temperature of + 70 °C (160 °F) and a maximum heating transmission by the installation.
If one of these temperature exceeds + 70 °C (160 °F), either the high temperature version, or the standard one with
enclosure extension shall be used.
- When the material is equipped with an aluminium enclosure, all precautions shall be taken in order to avoid all impacts
or frictions which can cause ignition of the potentially explosive atmosphere.
MOUNTING
FLOW
Flow / No flow
Off gas
Gas vent
Overflow
Input line
Switch at set flow rate
Output line
Additive flow
Overflow
tank
Leak detection
- Liquid or Gas flow detection
- Maintain a minimum flow rate
- Pump protection
- Cooling air/water
- Lubrication systems
- Chemical feed pumps
- Detect presence of flow
- Relief valves / Flare lines
2
LEVEL
Low Flow
Body
Interface
High level
alarm
Low level alarm
output line
Overflow
tank
Pump protection
-
Water for Injection (WFI)
Filtration systems
Separation systems
CIP systems
Air, CO2, N2 flow
- High level or Low level
- Interface between different media
- Oil/water
- Liquid/foam
- Suitable for any liquid level detection including:
High viscosity, High solids content, Aeration,
Foam
- Insensitive to dielectric, specific grafity, viscosity
MOUNTING
Direction of
level movement
Direction of
flow
Direction of
flow
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Threaded
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Welded flange
Tri-Clamp®
DIN 11851
Varivent®
WIRING
1
POWER
Relay
2
3
4
SENSOR
+
+
-
mA
Time Delay
Potentiometer
®
Green grounding screw
mA
–
Power
+
Alarm relay
Potentiometer
–
24 VDC
DELAY
ALARM
Error LED
Power LED
Standard 2-wire shielded instrument cable
ERROR
POWER
SENSOR
+
–
LOW
FAIL-SAFE
HIGH
®
Fail-safe
connect ground in case of
excessive noise interference
max 500 m (1640 ft)
3
CALIBRATION
Pre-amplifier settings
DIP switch
positions
1
2
1 2
OPEN
S1
RTD CURRENT
Open dipswitch
S2
SENSITIVITY
®
Closed dipswitch
Open
Closed
NOTE:
For TMH
sensors
Open
Closed
Closed
Open
Open
Closed
Sensitivity (S2)
Open
Closed
Closed
Open
The settings on TMH sensors should never be changed.
mA signal:
The mA is a non linear signal of the actual process conditions;
- for flow: mA output increases as the flow rate increases
- for level: mA output increases when in a wet condition.
Error reporting is determined by setting of the Fail Safe mode;
- failsafe low ≤ 3,6 mA
- failsafe high ≥ 22 mA
The mA value depends upon sensor and application.
mA
–
+
Alarm relay Potentiometer
–
24 VDC
DELAY
ALARM
+
–
mA
Error LED:
OFF: unit operates normal
BLINKS: unit has registered an error
DELAY
ERROR
POWER
SENSOR
+
–
LOW
FAIL-SAFE
HIGH
ERROR
POWER
SENSOR
+
LED indication:
TG1
green LED ON = safe (one or more of the 4 green LED's)
+ –
yellow
LED ON = reaching switch point
Red
LED ON = alarm
TG2
green LED ON = safe (one or more of the 4 green LED's)
yellow LED ON = reaching switch point
None
= alarm
24 VDC
ALARM
–
LOW
®
Fail-safe:
– + – +
=Low level Fail-safe – the relay is energized when the flow is greater than the
alarm point or when the sensor is
immersed. The relay becomes de-energized when the flow is equal to or less
than the alarm set point or when the
sensor is dry (or in the low conductivity
media)
EFAS-LIAF
=High level Fail safe – the relay is energized when the flow is less than the
alarm point
– + or when the level is lower
than the less than the switch point. The
relay will de-energize when the flow
reaches or exceeds the alarm point or if
the sensor becomes immersed (or in
the high conductivity media).
FAIL-SAFE
CDV 42
HIGH
Am
®
MRALA
HGIH
®
4
Temperatures
≥ +100 °C (+212 °F)
The units are factory set to the “Default” dip switch positions, except for units with TMH
sensors as these are set to “For TMH sensors”. These settings should be valid for
most liquid level, interface and flow cases. For gaseous low flow applications or for
specific liquid applications it may happen that the set point cannot be established.
Change the settings in these cases from “Default” to “Low flow gas” depending what
is needed to establish the setpoint.
+
Power LED:
Unit powered = green LED ON
RTD current (S1)
Open
Closed
Amplifier settings and LED indications
Time Delay Potentiometer:
Before calibration, turn fully
counterclockwise until click
(max. 20 turns) = 0 s
Low flow gas
Closed
Open
1
2
1 2
-
OPEN
+
Default
YALED
WOL
RORRE
REWOP
ROSNES
CALIBRATION
NOTE:
Ensure that settings on page 4 have been verified before calibrating this unit.
Adjust level, interface or flow to the desired alarm condition. Units are preferably field calibrated under operating conditions or bench calibrated if the real conditions can be simulated. Consult factory when this cannot be established.
High flow / High level - Interface
1. Time
Delay = 0
+
mA
–
+
24 VDC
LOW
ERROR
FAIL-SAFE
2. Fail safe
= high
HIGH
SENSOR
+
®
–
ALARM
Lower mA value
Process
condition:
LED
indication:
less sensitive
more sensitive
ALARM
DELAY
POWER
mA value:
3 and 4.
Alarm
potentiometer
–
Higher mA value
Setpoint
High flow / Flow
Wet sensor
Low flow / No Flow
Dry sensor
G
G
G
G
Y
R
Red LED ON (TG1) / All LEDʼs out (TG2).
Low flow / No flow / Low level - Interface
1. Time
Delay = 0
+
mA
–
+
LOW
ERROR
FAIL-SAFE
®
–
ALARM
Higher mA value
Process
condition:
LED
indication:
2. Fail safe
= low
HIGH
SENSOR
mA value:
less sensitive
more sensitive
ALARM
POWER
+
3 and 4.
Alarm
potentiometer
–
24 VDC
DELAY
G
G
G
1. Set Time delay to minimum (turn max 20 turns counterclockwise or until a clicking sound is heard).
2. Set Failsafe switch in “Low” mode
3. Set Alarm potentiometer until: (turn counterclockwise)
- red LED is ON for TG1 model
- all LEDʼs are OUT for TG2 model.
Relay will be de-energized, as flow or level is lower than
the actual set point or the unit sees the least conductive
media.
4. Reset Alarm potentiometer until Red LED (TG1) is OFF
and yellow LED lids UP (turn clockwise) – tweek the
potentiometer slowly back and forth until the desired set
point is reached = Red LED ON (TG1) / all LEDʼs out
(TG2)
5. Only for level applications: turn alarm potentiometer
clockwise 1/2 additional turn.
Lower mA value
Setpoint
High flow / Flow
Wet sensor
G
1. Set Time delay to minimum (turn max 20 turns counterclockwise or until a clicking sound is heard).
2. Set Failsafe switch in “High” mode.
3. Set Alarm potentiometer until:
- red LED is ON for TG1 model
- all LEDʼs are OUT for TG2 model.
Relay will be de-energized, as flow or level is higher
than the actual set point or the unit sees the most conductive media.
4. Reset Alarm potentiometer until Red LED (TG1) is OFF
and yellow LED lids UP (turn clockwise) – tweek the
potentiometer slowly back and forth until the desired set
point is reached = Red LED ON (TG1) / All LEDʼs OUT
(TG2).
5. Only for level applications: turn alarm potentiometer
counterclockwise one additional turn.
Y
Low flow / No Flow
Dry sensor
R
Red LED ON (TG1) / All LEDʼs out (TG2).
5
FAULT INDICATION
TG1/TG2 have continuous diagnostics to ensure that the signal from the sensor is within a select range. If the electronics detect
an “out of range” signal, the switch has registered an instrument error.
3,6 mA signal when unit is set for low level fail-safe.
22 mA signal when unit is set for high level fail-safe.
Error LED blinks and the relay de-energizes.
If a fault is detected, refer to section “TROUBLESHOOTING”.
TROUBLESHOOTING
The TG1/TG2 switches have various settings to handle a wide variety of flow and level applications. If the switch is not performing properly, check the switch settings on page 4 or the following:
Symptom
Problem
(at DIN Rail electronics)
Yellow LED does not go ON
Switch point cannot be established
Green power LED OFF
No power
Red Error LED blinks and
value is ≤ 3,6 mA or ≥ 22 mA
A malfunction on the unit
is detected
Red Error LED blinks at high level/flow
and turns OFF at low level/flow
Unit is set too sensitive
RESISTANCE VALUES
Solution
Adjust sensitivity in sensor housing
(check S1 and S2 switch settings –
see page 4)
Check FAIL-SAFE position
Check sensor connection
Check power supply
Check wiring at power terminals
Check wiring to sensor
Check wiring between electronics and
sensor
Voltage at sensor terminals on DIN
Rail housing should read +/- 14 Volts
Consult factory
Change setting to "Lower" Sensitivity
in sensor housing (check S1 and S2
switch settings – see page 4)
The following table provides the expected resistance values for the sensor. These should be within the specified limits.
Before testing the resistance values of the wires, switch power off and disconnect sensor wires. When re-connecting the
sensor, assure that the pairs (one is labelled 1) remain together as a pair. Reversing pairs of wire has no impact on the performance of the unit.
Terminal pairs Resistance
1 and 2 (labelled 1) 90 to 180 Ω (275 Ω for TMH)
3 and 4
90 to 180 Ω (275 Ω for TMH)
1
POWER
+
-
6
2
3
4
SENSOR
®
MAINTENANCE
Cleaning
The probe may be cleaned by soaking, spraying solvents or detergent and water onto the sensor tubes, or by ultrasonic cleaning. Lime deposits may be safely removed by soaking in 20 % hydrochloric acid. Warming to +65 °C (+150 °F) is permissible
to speed this process.
For unusual cleaning problems, contact the factory and determine the exact materials of construction and chemical compatibility before using strong acids or unusual cleansers.
REPLACEMENT PARTS
NOTE:
The switch will require recalibration (see page 5) following probe or electronics replacement.
Partn°:
Digit in partn°:
T G
X 1 2 3
4 5 6 7
8 9 10
Serial n°:
See nameplate, always provide complete partn° and
serial n° when ordering spares.
X = product with a specific customer requirement
2
1
3
+
mA
–
+
–
24 VDC
DELAY
4
ALARM
ERROR
POWER
SENSOR
+
(1) PC board
(3) "O"-ring
(4) Sensor
Replacement part
030-9114-001
012-2101-345
consult factory
Digit 8
2 or T
6
(2) Housing cover
Replacement part
004-9105-001
004-9142-001
–
LOW
FAIL-SAFE
5
HIGH
®
(5) DIN rail housing & electronics
Digit 3
Replacement part
1
089-7905-001
2
089-7905-002
7
DIMENSIONS IN MM (INCHES)
DIN rail
55 (2.16)
DELAY
ALARM
75 (2.95)
POWER
ERROR
LOW
FAIL-SAFE
35 (1.38)
Sensor housing
HIGH
®
1
(4 10
.33
)
Rotation clearance
76 (3.00)
max. 500 m (1640 ft)
cable is ordered separately
70
(2.75)
Single cable entry
Separate or seal
welded flange
8
ø 118 (4.63)
Overhead clearance 70 (2.75)
114
(4.49)
46 (1.81)
Threaded:
Welded flange: 60 (2.36)
Heat extension: 223 (8.78)
MODEL IDENTIFICATION
A complete measuring system consists of:
1. THERMATEL® DIN RAIL electronics and sensor housing
2. Connecting cable
3. THERMATEL® sensor
4. Optional: Order code for thread-on mounting flanges
5. Optional: Retractable probe assembly, consult factory for details
6. Optional: Factory calibration, consult factory
1. Code for Thermatel® DIN RAIL ELECTRONICS
T G 1
T G 2
Electronics with standard LED flow indication
Electronics with LED flow indication per NAMUR NE 44
1
OUTPUT
2 Amp SPDT alarm relay with mA output signal (non linear / non scaleable)
POWER SUPPLY
2
24 V DC
MOUNTING
0 D Remote DIN rail mounted electronics
SENSOR HOUSING / CABLE ENTRY
T
IP 65, Cast aluminium, M20 x 1,5 cable entry
2
IP 65, Cast aluminium, 3/4" NPT cable entry
6
IP 65, Cast stainless steel, 3/4" NPT cable entry
APPROVAL
A 0 ATEX II 1 G EEx ia IIB T5, intrinsically safe
T G
1 2 0 D
A 0
complete code for Thermatel® TG1/TG2 electronics
X = product with a specific customer requirement
2. Code for connecting cable (standard 2-wire shielded instrument cable – 0,50 mm2)
1 3 7
3 2 2 2
0 0 1 - 5 0 0 From 1 m (3.28 ft) min. to 500 m (1640 ft) max.
Specify in increments of 1 m (3.28 ft)
complete code for connecting cable
9
CONNECTIONS
Insertion
length
NPT connection
Insertion
length
BSP connection
Insertion
length
Threaded
Welded flange ANSI - EN (DIN)
DIMENSIONS IN MM (INCHES) – TMA/TMB/TMC/TMD
Standard: 46 (1.81)
With heat extension: 223 (8.78)
Standard: 60 (2.36)
With heat extension: 223 (8.78)
Insertion length
NPT connection
Insertion length
BSP connection
Insertion
length
ø 22,5 (0.88)
ø 22,5 (0.88)
Threaded Sensor
Flanged Sensor
PRESSURE/TEMPERATURE RATING – TMA/TMB/TMC/TMD
Sensor
Material
code
TMC, TMD
A, D
TMC, TMD
B
TMC, TMD
C
TMA, TMB
A
Insertion length
All
@ +40 °C (+100 °F)
41,4 bar (600 psi)
Maximum process pressure
@ +120 °C (+250 °F)
@ +200 °C (+400 °F)
33,8 bar (490 psi)
= minimum length
207 bar (3000 psi)
170 bar (2460 psi)
= minimum length
207 bar (3000 psi)
181 bar (2627 psi)
> minimum length
> minimum length
= minimum length
> minimum length
128 bar (1850 psi)
28,6 bar (415 psi)
148 bar (2140 psi)
105 bar (1517 psi)
91,0 bar (1320 psi)
103 bar (1500 psi)
90,6 bar (1313 psi)
80,7 bar (1170 psi)
82,8 bar (1200 psi)
70,3 bar (1020 psi)
65,5 bar (950 psi)
172 bar (2500 psi)
TMA/TMB sensors
147 bar (2125 psi)
161 bar (2340 psi)
137 bar (1980 psi)
TMC/TMD sensors with material code A or D
Insertion length = minimum length
10
Process pressure (bar)
Process pressure (bar)
Insertion length > minimum length
Process temperature (°C)
Process temperature (°C)
MODEL IDENTIFICATION
3. Code for Thermatel® TG1/TG2 – STANDARD SENSOR
T
T
T
T
M
M
M
M
A
B
C
D
Spherical tip
Spherical tip
Twin tip
Twin tip
-
standard
with heat extension
standard
with heat extension
max
max
max
max
+120
+200
+120
+200
°C
°C
°C
°C
(+250
(+400
(+250
(+400
°F)
°F)
°F)
°F)
MATERIAL OF CONSTRUCTION FOR SENSOR AND PROCESS CONNECTION➀
A
B
C
316/316L (1.4401/1.4404) stainless steel
Hastelloy® C (2.4819)
Monel® (2.4360)
– TMC/TMD only
– TMC/TMD only
➀ Sensors with material code B or C are not available with retractable probe assembly.
PROCESS CONNECTION – SIZE/TYPE
Threaded
1
2
2
1 0
1 0
2 0
3/4" NPT
1" NPT
1" BSP (G 1")
2
2
2
3
3
3
4
4
4
3
4
5
3
4
5
3
4
5
0
0
0
0
0
0
0
0
0
1"
1"
1"
1 1/2"
1 1/2"
1 1/2"
2"
2"
2"
150
300
600
150
300
600
150
300
600
lbs
lbs
lbs
lbs
lbs
lbs
lbs
lbs
lbs
B
B
C
C
D
D
D
D
B
C
B
C
A
B
D
E
0
0
0
0
0
0
0
0
DN
DN
DN
DN
DN
DN
DN
DN
PN
PN
PN
PN
PN
PN
PN
PN
16/25/40
63/100
16/25/40
63/100
16
25/40
63
100
ANSI flanges
EN (DIN) flanges
25
25
40
40
50
50
50
50
ANSI
ANSI
ANSI
ANSI
ANSI
ANSI
ANSI
ANSI
ANSI
RF
RF
RF
RF
RF
RF
RF
RF
RF
EN
EN
EN
EN
EN
EN
EN
EN
1092-1
1092-1
1092-1
1092-1
1092-1
1092-1
1092-1
1092-1
Type
Type
Type
Type
Type
Type
Type
Type
A
B2
A
B2
A
A
B2
B2
INSERTION LENGTH – Specify per cm (0.39") increment
0 0 5
0 0 8
3 3 0
T M
0
Minimum 5 cm (2")
Minimum 8 cm (3.15")
Maximum 330 cm (130")
– sensors with NPT/flanged connection
– sensors with BSP connection
complete code for Thermatel® TG1/TG2 STANDARD SENSOR
X = product with a specific customer requirement
11
DIMENSIONS IN MM (INCHES) – HYGIENIC TMA/TMB
TMA: 29 (1.14)
TMB: 192 (7.56)
Insertion Length
Ø 22,5 (0.88)
TMA: 35 (1.38)
Insertion Length
Ø 22,5 (0.88)
DIN 11851
Tri-Clamp®
TMA: 29 (1.14)
Insertion Length
Ø 22,5 (0.88)
Varivent®
PRESSURE/TEMPERATURE RATING – HYGIENIC TMA/TMB
Note: max. process pressure is downrated to the design pressure of the selected process connection.
@ +40 °C (+100 °F)
@ +120 °C (+250 °F)
33,8 bar (490 psi)
Process pressure (bar)
41,4 bar (600 psi)
Maximum process pressure
Process temperature (°C)
12
@ +200 °C (+400 °F)
28,6 bar (415 psi)
MODEL IDENTIFICATION
3. Code for Thermatel® TG1/TG2 – HYGIENIC SENSOR
T M A
T M B
Spherical tip - standard
Spherical tip - with heat extension
max +120 °C (+250 °F)
max +200 °C (+400 °F)
SENSOR MATERIAL (0,82 µm Ra (32 Ra) surface finish)
A
316/316L (1.4401/1.4404) stainless steel
PROCESS CONNECTION – SIZE/TYPE ➀
3
4
B
C
D
V
T
T
S
S
S
V
0
0
0
0
0
0
1 1/2" Tri-Clamp®
2" Tri-Clamp®
DN 25 DIN 11851 - only available with TMA
DN 40 DIN 11851 - only available with TMA
DN 50 DIN 11851 - only available with TMA
DN 65 Varivent® type N - only available with TMA
➀ Consult factory for other process connections (NEUMO BioControl®, G1A, ...)
INSERTION LENGTH – Specify per cm (0.39") increment
0 0 7
3 3 0
T M
0
Minimum 7 cm (2.76")
Maximum 330 cm (130")
complete code for Thermatel® TG1/TG2 HYGIENIC SENSOR
X = product with a specific customer requirement
13
DIMENSIONS IN MM (INCHES) – TMH
203
(8.00)
Insertion
length
BSP
connection
273
(10.75)
Insertion
length
NPT
connection
Insertion length
Flanged
connection
Ø 21,5
(0.85)
Ø 21,5
(0.85)
PRESSURE/TEMPERATURE RATING – TMH
@ +40 °C (+100 °F)
@ +120 °C (+250 °F)
339 bar (4920 psi)
@ +200 °C (+400 °F)
295 bar (4280 psi)
Process pressure (bar)
414 bar (6000 psi)
Maximum process pressure
Process temperature (°C)
14
@ +450 °C (+850 °F)
233 bar (3380 psi)
MODEL IDENTIFICATION
3. Code for Thermatel® TG1/TG2 – HIGH TEMPERATURE / HIGH PRESSURE SENSOR
T M H
High temperature / high pressure twin tip – max +450 °C (+850 °F) / max 414 bar (6000 psi)➀
➀ Not available with retractable probe assembly.
MATERIAL OF CONSTRUCTION FOR SENSOR AND PROCESS CONNECTION
A
B
316/316L (1.4401/1.4404) stainless steel
Hastelloy® C (2.4819)
PROCESS CONNECTION – SIZE/TYPE
Threaded
1
2
2
1 0
1 0
2 0
3/4" NPT
1" NPT
1" BSP (G 1")
2
2
2
2
3
3
3
3
3
4
4
4
4
4
3
4
5
7
3
4
5
7
8
3
4
5
7
8
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1"
1"
1"
1"
1 1/2"
1 1/2"
1 1/2"
1 1/2"
1 1/2"
2"
2"
2"
2"
2"
150 lbs
300 lbs
600 lbs
900/1500 lbs
150 lbs
300 lbs
600 lbs
900/1500 lbs
2500 lbs
150 lbs
300 lbs
600 lbs
900/1500 lbs
2500 lbs
ANSI
ANSI
ANSI
ANSI
ANSI
ANSI
ANSI
ANSI
ANSI
ANSI
ANSI
ANSI
ANSI
ANSI
B
B
B
C
C
C
C
D
D
D
D
D
D
B
C
G
B
C
G
J
A
B
D
E
G
J
0
0
0
0
0
0
0
0
0
0
0
0
0
DN
DN
DN
DN
DN
DN
DN
DN
DN
DN
DN
DN
DN
PN
PN
PN
PN
PN
PN
PN
PN
PN
PN
PN
PN
PN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
ANSI flanges
EN (DIN) flanges
25
25
25
40
40
40
40
50
50
50
50
50
50
16/25/40
63/100
250
16/25/40
63/100
250
400
16
25/40
63
100
250
400
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
1092-1
1092-1
1092-1
1092-1
1092-1
1092-1
1092-1
1092-1
1092-1
1092-1
1092-1
1092-1
1092-1
Type
Type
Type
Type
Type
Type
Type
Type
Type
Type
Type
Type
Type
A
B2
B2
A
B2
B2
B2
A
A
B2
B2
B2
B2
INSERTION LENGTH – Specify per cm (0.39") increment
0 0 5
0 0 8
0 9 1
T M H
0
Minimum 5 cm (2")
Minimum 8 cm (3.15")
Maximum 91 cm (36")
– sensors with NPT/flanged connection
– sensors with BSP connection
complete code for Thermatel® TG1/TG2
HIGH TEMPERATURE /HIGH PRESSURE SENSOR
X = product with a specific customer requirement
15
MODEL IDENTIFICATION
3. Code for Thermatel® TG1/TG2 – MINI SENSOR
T M M
Mini twin tip – max +120 °C (+250 °F)
MATERIAL OF CONSTRUCTION FOR SENSOR AND PROCESS CONNECTION
A
316/316L (1.4401/1.4404) stainless steel
PROCESS CONNECTION – SIZE/TYPE
Threaded
0
1
2
1 0
1 0
1 0
1/2" NPT
3/4" NPT
1" NPT
INSERTION LENGTH – STANDARD
0 0 3
2,5 cm (1")
0 0 5
3 3 0
Minimum 5 cm (2")
Maximum 330 cm (130")
INSERTION LENGTH – SELECTABLE – Specify per cm (0.39") increment
T M M
A
1 0
complete code for Thermatel® TG1/TG2 MINI SENSOR
X = product with a specific customer requirement
DIMENSIONS IN MM (INCHES) & PRESSURE/TEMPERATURE RATING – TMM
46
(1.81)
Insertion length
= 2,5 cm (1")
> 2,5 cm (1")
Insertion
length
Maximum process pressure
@ +40 °C (+100 °F)
@ +120 °C (+250 °F)
128 bar (1850 psi)
105 bar (1517 psi)
207 bar (3000 psi)
Insertion length = minimum length
170 bar (2460 psi)
Insertion length > minimum length
Process pressure (bar)
ø 16
(0.63)
Process temperature (°C)
RECOMMENDED FLOW RANGES – TMM
Size
Water
Air
1" “T”
3,8 to 1600 l/h (1 to 420 GPH)
5 to 290 Nm3/h (3 to 170 SCFM)
1/2"
3/4"
16
“T”
“T”
0,75 to 680 l/h (0.2 to 180 GPH)
2 to 900 l/h (0.5 to 240 GPH)
0,85 to 120 Nm3/h (0.5 to 70 SCFM)
2,5 to 170 Nm3/h (1.5 to 100 SCFM)
MODEL IDENTIFICATION
3. Code for Thermatel® TG1/TG2 – LOW FLOW BODY SENSOR
T M L
Low flow body – max +120 °C (+250 °F) / max 400 bar (5800 psi)
MATERIAL OF CONSTRUCTION FOR SENSOR AND PROCESS CONNECTION
A
316/316L (1.4401/1.4404) stainless steel
PROCESS CONNECTION – SIZE/TYPE
Threaded
T
V
T
V
1
1
0
0
0
0
0
0
1/4"
1/2"
1/4"
1/2"
NPT-F
NPT-F
BSP (G 1/4")
BSP (G 1/2")
MOUNTING BRACKET
0 0 0
1 0 0
T M L
A
0 0
0
None
With carbon steel mounting bracket
complete code for Thermatel® TG1/TG2 LOW FLOW BODY SENSOR
X = product with a specific customer requirement
DIMENSIONS IN MM (INCHES) & PRESSURE/TEMPERATURE RATING – TML
optional mounting
bracket
2 holes
ø 9,5 (0.37)
51
(2.00)
70
(2.75)
Maximum process pressure
@ +40 °C (+100 °F)
400 bar (5800 psi)
76
(3.00)
89
(3.50)
328 bar (4760 psi)
32
(1.25)
95
(3.75)
Process pressure (bar)
1/4" or 1/2"
NPT or BSP
@ +120 °C (+250 °F)
51 (2.0)
Process temperature (°C)
RECOMMENDED FLOW RANGES – TML
Size
1/4"
1/2"
flow body
flow body
Water
0,02 to 5,7 l/h (0.0055 to 1.5 GPH)
0,04 to 11,5 l/h (0.01 to 3 GPH)
Air
0,006 to 5,75 Nm3/h (0.21 to 200 SCFH)
0,015 to 11,5 Nm3/h (0.53 to 400 SCFH)
17
MODEL IDENTIFICATION
4. Optional sensor mounting flanges
Thread-on mounting flanges can only be used in combination with 3/4" NPT process connection sensor.
Consult factory for other sizes or materials.
Thread-on flanges for use with 3/4" NPT-M connections
ANSI B16.5 flanges
Carbon steel
316/316L SST
004-5867-021
004-5867-001
1"
150 lbs RF
004-5867-041
2"
150 lbs RF
004-5867-022
1 1/2"
3"
4"
6"
1"
1 1/2"
2"
3"
4"
6"
1"
1 1/2"
2"
150 lbs RF
150 lbs RF
Part No.
004-5867-023
150 lbs RF
004-5867-043
004-5867-052
004-5867-002
004-5867-032
004-5867-003
004-5867-024
004-5867-004
150 lbs RF
004-5867-025
004-5867-005
300 lbs RF
004-5867-026
004-5867-006
300 lbs RF
004-5867-042
300 lbs RF
004-5867-044
004-5867-027
300 lbs RF
004-5867-007
004-5867-028
300 lbs RF
004-5867-008
004-5867-029
004-5867-009
300 lbs RF
004-5867-030
004-5867-010
600 lbs RF
004-5867-046
004-5867-045
600 lbs RF
004-5867-051
600 lbs RF
004-5867-049
Hastelloy C
004-5867-031
004-5867-033
004-5867-034
004-5867-035
004-5867-053
004-5867-036
004-5867-037
004-5867-038
004-5867-039
004-5867-040
004-5867-050
consult factory
004-5867-048
consult factory
consult factory
ELECTRONICS SPECIFICATIONS
Description
Specifications
Power consumption
Flow range
5 W max.
TMA-A, TMB-A, TMC-A, TMD-A, TMM: 0,003 to 1,5 m/s (0.01 to 5.0 FPS) – water
0,03 to 150 m/s (0.1 to 500 FPS) – air
Power supply
19,2 to 28,8 V DC
TMM installed in a“T”-piece:
see table on page 16
TML:
see table on page 17
TMC-B, TMC-C, TMD-B, TMD-C,TMH: 0,003 to 0,3 m/s (0.01 to 1.0 FPS) – water
0,03 to 150 m/s (0.1 to 500 FPS) – air
Output
Alarm
Continuous
User interface
Set point
LED indication
Approvals
Error
Range selection
Power
Error
Alarm
SIL (Safety Integrity Level)
Housing material
Net weight
18
2 A SPDT relay
mA output (non linear, non scaleable)
3,6 mA (Low Level Fail-Safe) – 22 mA (High Level Fail-safe)
Adjustable via potentiometer located on DIN Rail housing
Selectable in probe electronics
LEDʼs for Power/Alarm status
Red LED blinks in case of error
4 x green LED's
1 x yellow LED
1 x red LED
all LED's OFF
–
–
–
–
for safe/ (normal) condition
indicates when flow or level is approaching the alarm set point
indicates an alarm condition (TG1)
indicates an alarm condition (TG2)
ATEX II 1 G EEx ia IIB T5
Other approvals are available, consult factory for more details
Functional safety to SIL1 as 1oo1 / SIL2 as 1oo2 in accordance to IEC 61508 –
SFF of 79,4 % – full FMEDA reports and declaration sheets available
DIN Rail: IP 20, polycarbonate / Sensor housing: IP 65, Aluminium or Stainless Steel
Aluminium: 1,6 kg (3.5 lbs) – electronics only
Stainless steel: 4,0 kg (8.8 lbs) – electronics only
PERFORMANCE
Description
Specification
Ambient temperature
-40 °C to +70 °C (-40 °F to +160 °F)
Storage: -50 °C to +75 °C (-58 °F to +170 °F)
0-99 %, non-condensing
Meets CE requirements (EN 61326: 1997 + A1 + A2)
Response time
Repeatability
1-10 s typical (dependent on sensor type, application and set point)
< 1 % @ constant temperature
Humidity
Electromagnetic compatibility
SENSOR SPECIFICATIONS
Description
Materials
Sensor diameter
Process connection
Sensor length
Process temperature
Max process pressure
Description
Spherical tip - Twin tip sensors
INDUSTRIAL TMA/TMB - TMC/TMD
316/316L (1.4401/1.4404)
Hastelloy® C (2.4819) – TMC/TMD only
Monel® (2.4360) – TMC/TMD only
22,5 mm (0.88")
Threaded: NPT or BSP
Flanged: various ANSI or EN (DIN) flanges
5 - 330 cm (2" - 130")
TMA/TMC: -70 °C to +120 °C (-100 °F to +250 °F)
TMB/TMD: -70 °C to +200 °C (-100 °F to +400 °F)
See info on page 10
Mini twin tip sensor
TMM
Materials
316/316L (1.4401/1.4404)
Process temperature
-70 °C to +120 °C (-100 °F to +250 °F)
Sensor diameter
Process connection
Sensor length
Max process pressure
Description
16 mm (0.63")
Threaded:
or 1" NPT
2,5 - 330 cm (1" - 130")
Sensor diameter
22,5 mm (0.88")
Process connection
Sensor length
Process temperature
Max process pressure
0,82 µm Ra (32 Ra)
21,5 mm (0.85")
5 - 91 cm (2" - 36")
-70 °C to +450 °C (-100 °F to +850 °F)
See info on page 14
Low flow body
TML
or 1/2" pipe size
Threaded: 1/4" or 1/2" NPT-F or BSP
Not applicable
See info on page 16
316/316L (1.4401/1.4404)
Surface finish
316/316L (1.4401/1.4404)
Hastelloy® C (2.4819)
1/4"
1/2", 3/4"
Materials
HTHP sensor
TMH
See info on page 17
Spherical tip sensors
HYGIENIC TMA/TMB
Tri-Clamp®, DIN 11851, Varivent®
7 - 330 cm (2.76" - 130")
TMA: -70 °C to +120 °C (-100 °F to +250 °F)
TMB: -70 °C to +200 °C (-100 °F to +400 °F)
See info on page 12
19
IMPORTANT
SERVICE POLICY
Owners of Magnetrol products may request the return of a control; or, any part of a control for complete rebuilding or
replacement. They will be rebuilt or replaced promptly. Magnetrol International will repair or replace the control, at no cost to
the purchaser, (or owner) other than transportation cost if:
a. Returned within the warranty period; and,
b. The factory inspection finds the cause of the malfunction to be defective material or workmanship.
If the trouble is the result of conditions beyond our control; or, is NOT covered by the warranty, there will be charges for labour
and the parts required to rebuild or replace the equipment.
In some cases, it may be expedient to ship replacement parts; or, in extreme cases a complete new control, to replace the
original equipment before it is returned. If this is desired, notify the factory of both the model and serial numbers of the
control to be replaced. In such cases, credit for the materials returned, will be determined on the basis of the applicability of
our warranty.
No claims for misapplication, labour, direct or consequential damage will be allowed.
RETURNED MATERIAL PROCEDURE
So that we may efficiently process any materials that are returned, it is essential that a “Return Material Authorisation” (RMA)
form will be obtained from the factory. It is mandatory that this form will be attached to each material returned. This form is
available through Magnetrolʼs local representative or by contacting the factory. Please supply the following information:
1. Purchaser Name
2. Description of Material
3. Serial Number and Ref Number
4. Desired Action
5. Reason for Return
6. Process details
Any unit that was used in a process must be properly cleaned in accordance with the proper health and safety standards
applicable by the owner, before it is returned to the factory.
A material Safety Data Sheet (MSDS) must be attached at the outside of the transport crate or box.
All shipments returned to the factory must be by prepaid transportation. Magnetrol will not accept collect shipments.
All replacements will be shipped Ex Works.
BULLETIN N°:
EFFECTIVE:
SUPERSEDES:
UNDER RESERVE OF MODIFICATIONS
BE 54-605.6
NOVEMBER 2012
January 2011
www.m a gne t r ol.c om
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FRANCE
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Tel. +32 (0)52.45.11.11 • Fax. +32 (0)52.45.09.93 • E-Mail: [email protected]
DEUTSCHLAND
Alte Ziegelei 2-4, D-51491 Overath
Tel. +49 (0)2204 / 9536-0 • Fax. +49 (0)2204 / 9536-53 • E-Mail: [email protected]
INDIA
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Tel. +91 (11) 41661840 • Fax +91 (11) 41661843 • E-Mail: [email protected]
ITALIA
Via Arese 12, I-20159 Milano
Tel. +39 02 607.22.98 • Fax. +39 02 668.66.52 • E-Mail: [email protected]
RUSSIA
198095 Saint-Petersburg, Marshala Govorova street, house 35A, office 532
Tel. +7-812.702.70.87 • E-Mail: [email protected]
U.A.E.
DAFZA Office 5EA 722 • PO Box 293671 • Dubai
Tel. +971-4-6091735 • Fax +971-4-6091736 • E-Mail: [email protected]
UNITED
KINGDOM
Unit 1 Regent Business Centre, Jubilee Road Burgess Hill West Sussex RH 15 9TL
Tel. +44 (0)1444 871313 • Fax +44 (0)1444 871317 • E-Mail: [email protected]