PULSAR ® Model R05 software V2.1x Installation and Operating Manual Pulse Burst Radar Level Measurement ® UNPACKING Unpack the instrument carefully. Make sure all components have been removed from the foam protection. Inspect all components for damage. Report any concealed damage to the carrier within 24 hours. Check the contents of the carton/crates against the packing slip and report any discrepancies to Magnetrol. Check the nameplate model number to be sure it agrees with the packing slip and purchase order. Check and record the serial number for future reference when ordering parts. Nameplate: - partnumber - amplifier - serial n° These units are in compliance with: 1. The EMC Directive: 2004/108/EC. The units have 0038 been tested to EN 61326: 1997 + A1 + A2. 0344 2. Directive 94/9/EC for equipment or protective system intended for use in potentially explosive atmospheres. EC-type examination certificate number KEMA03ATEX1447X (intrinsically safe) or KEMA02ATEX2256X (flameproof enclosure). 3. The PED Directive 97/23/EC (pressure equipment directive). Safety accessories per category IV module H1. 4. The RTTE Directive 99/5/EC. Partnumber antenna: - partnumber - serial n° SPECIAL CONDITIONS FOR ATEX/IEC INTRINSICALLY SAFE USE 1. Materials marked as Category 1 equipment and used in hazardous areas requiring this category, shall be installed in such a way that, even in the event of rare incidents, the aluminium enclosure cannot be an ignition source due to impact or friction. 2. The transmitter's antenna shall be installed so, that electrostatic discharges are prevented. MOUNTING Location > 45 cm (18") 1/ 2 Beam Angle radius ideal location The beam pattern, should illuminate the maximum liquid surface (see table) with a minimum striking other objects in the vessel including the tank wall. Unavoidable obstacles (eg. ladders / mixing blades) will produce reflections that can be minimized during configuration – see Menu – Target rejection «Targets» & «Targ Rej». CAUTION: when an insulated probe is used in a potentially explosive atmosphere caused by gas, damp or a non-conducting liquid, precautions must be taken to avoid ignition due to hazardous electrostatic charges. Insulation ∝ W WRONG W Beam Spread, W @-3dB; m (ft) Antenna Dielectric Rod Beam Angle (∝) 25° Distance, D 3 (10) 6 (20) 9 (30) 12 (40) 15 (50) 18 (60) 20 (65) Do not insulate the high frequency connector in case of high temperature applications 2 ∝ D 1.40 2.70 4.10 5.40 6.80 8.10 8.80 4" Horn 25° (4.5) (8.9) (13.3) (17.8) (22.2) (26.6) (28.9) 1.40 2.70 4.10 5.40 6.80 8.10 8.80 (4.5) (8.9) (13.3) (17.8) (22.2) (26.6) (28.9) Max +150 °C (+300 °F) GOOD 6" Horn 17° 0.90 1.80 2.70 3.70 4.60 5.50 6.00 (3.0) (6.0) (9.0) (12.0) (15.0) (18.0) (19.5) Obstructions Nozzles Coupling min ø: 50 mm (2") Antenna Extension min 13 mm (0.5") Note: Improper installation in a nozzle creates “ringing”. Select an extended antenna (see below) if the active part is not a minimum of 13 mm (0.5") outside the nozzle (see above). Note: Minimize false target reflections by: - proper installation (see location / beam angle) - proper orientation (see below) Standpipes and Stillwells Pulsar® can be mounted into a standpipe or stillwell but specific considerations should be given: Considerations for the standpipe or stillwell: • Only use in metal stillwells/standpipes: min 80 mm – max 200 mm Ø (3 – 8") • Venting holes and slots should not be larger than 13 mm (0.5) • Smooth welds, no reducers allowed, and the length of the stillwell/standpipe = the measuring length (liquid must be at all times in the stillwell/standpipe) • When isolation valves are used, use a full port valve of the same diam. of the standpipe diam. • When the stillwell is near to the bottom and εr is low (1.7 ..3.0), use a deflector plate to eliminate tank bottom reflections Considerations for the unit: • Only use horn antenna sized to the pipe dia. - 3" antenna for pipe sizes DN 80 / 3" - 4" antenna for pipe sizes DN 100 up to 150 / 4" up to 6" - 6" antenna for pipe sizes DN 200 / 8" and above • Rotate unit until index is in 90° versus process connection • Enter the inside pipe Ø in the menu screen «pipe ID». The installation into a pipe increases the systemsʼ sensitivity. Entering a pipe inside diameter reduces the gain which automatically compensates for this. Apply the following table to determine max measuring range Antenna size 3" 4" 6" Pipe size sch 40 - wall thickness of 5 mm (0.19") DN 80 DN 100 DN 150 DN 200 3" 4" 6" 8" max range in meters (ft) 18,3 (60.0) 19,1 (62.7) 19,6 (64.3) 19,8 (65.0) Pipe inside diameters are within range for pipe sizes up to sch 40 or wall thickness of 5 mm (EN/DIN). For larger pipe sizes, use above pipe sizes as a max inside diameter regardless outside diameter. Index mark The launcher (index mark) should be rotated 90 ° from process connections max 13 mm (0.5") Measuring length 3 Transmitter & orientation CAUTION: first orientate the transmitter launcher for optimal performance before tightening the universal connector and the locking nut on the housing base. Always run the Target Rejection routine – see menu configuration – after changing menu selections or launcher orientation. The Pulsar® transmitter utilizes a linearly polarized, microwave beam that can be rotated to improve its performance. Proper orientation can minimize unwanted target reflections, decrease sidewall reflections (multipath) and maximize direct reflections from the liquid surface. 360° rotatable: position for optimum wiring/viewing x ark xm inidnede 45 Size: 2,5 mm Hex 4 min 45 cm (18") Top view mounted 1/2 radius 51 mm (2") open or adjustable wrench. Recommended torque 40 Nn (30 ft. lbs) remove plastic protection cap Index mark 1/2 Radius 45 Set Screw Universal Connector index mark The index mark is present for reference. The launcher is considered to be at 0° when the index mark is closest to the tank wall. The mark can either be 1 or 2 dots. The dots refer to the type of adapter piece being used (1 dot = weatherproof/intrinsically safe; 2 dots = flameproof enclosure). Polarization pattern The index mark located on the side of the launcher are oriented in the same direction as the polarization. Ideally, the transmitter should be mounted half the radius from the tank wall. Align the index mark so they are at an angle of 45° to a line from the radar unit to the nearest tank wall. A transmitter mounted within 45 cm (18") of a tank wall may demand orientation adjustments to limit multipath and optimize performance. Signal is lost at a specific level: 4. Allow the unit to stabilize for 1. bring level to this point: ± 1 min. «Qual» screen displays the lowest value – see Menu 5. Repeat untill «Qual» reads configuration. the optimum value. 2. Loosen both locking nut and 6. Tighten both lock nut / unithe universal connector withversal connector without disout removing electronics. turbing the position of the 3. Rotate the launcher 10-20°. launcher. WIRING CAUTION: power must be switched OFF before wiring the unit. Current loop test point – – LOOP CURRENT Positive supply to (+) terminal/HART® connection. Negative supply to (-) terminal/HART® connection. Min. 16 V DC – max 36 V DC required. + IS ® IS Shield wire to green grounding screw (resistance to ground must be < 1 Ω). Use certified flameproof cable gland(s) and cable for Explosion proof area Standard shielded twisted pair cable 100 % 0% Ex Non Ex Ex Ex Non Ex Galvanic Barrier: (only needed for intrinsically safe units): max: 28,4 V DC / 120 mA ANALOG I/O and/or DIGITAL I/O Customer supplied local current meter Non Ex Do not connect shield 5 TECHNOLOGY Pulsar® R05 Pulse Burst Radar emits short bursts of 5,8 GHz energy to a liquid surface. An ultra-high-speed timing circuitry measures the time of the signal reflected off the liquid surface. Sophisticated signal processing filters out false reflections and other background noises. The exact level is then calculated, by factoring tank height and sensor offset information. The Pulsar® circuitry is extremely energy efficient so no duty cycling is needed like with likewise radars. This allows to track high rates of level changes up to 4,5 m/minute (180"/min). Distance = C (speed of light) x T (transit time) 2 Initial Pulse Reflected Pulse Air εr = 1 Liquid εr > 1,7 CONFIGURATION TERMINOLOGY The Pulsar® can measure reliably in the measurement zone, although that the max 100 % and min 0 % level read outs can be respectively above and below this measurement zone. The sensor reference point (bottom of NPT thread, top of BSP or face of flange) defines from where all configuration dimensions are entered. The value in sensor offset accommodates for the distance between tank height and effective process connection. By entering a level offset, the user can set the 0 % at the bottom of the tank in spite of an irregular bottom, heating coils etc.. Offset values are practical in use for configuring the unit based upon tank details that are available. When level approaches the blocking distance – this is the zone in which unreliable measurement can be expected from antenna ringing – the user can set a safety zone. When level enters the safety zone, an error signal (3.6 mA / 22 mA) will alarm for high level readings in critical level applications. The user can also select for latch 3.6 mA or latch 22 mA, in this case the loop current will remain blocked until manually cleared. Sensor reference point Blocking distance Sensor offset (+) 20 mA Safety zone Distance Sensor Offset + Tank Height = Distance from process connection to tank bottom Media Level Lowest measurable value Level offset 6 Tank Height 4 mA P2 www.magnetrol.com CONFIGURATION NOTE: When connected to an approved barrier, the intrinsically safe electronics of the Pulsar® allow to remove the covers with power switched on – even if the area is known to be hazardous. 2 line – 8 characters LCD Default display cycles every 5 s through «LEVEL» (Level) / «Distance» (Distance) / «Qual» (Quality) / «% OUTPUT» (% output) / «LOOP» (Loop) When any of these screens is selected, the display will freeze on this screen, when any other configuration/diagnostic screen is displayed, the unit will revert after minutes to the scrolling display screens. Up/Down and Enter pushbuttons IMPORTANT: The Pulsar® amplifier can be bench configured without antenna connected. Ignore the start up message in this case, or any level reading. Display Units! cm Units! cm Units cm PASSWORD Comment Press : Press Press Display Action New Pass 4096➀ Toggle with press The last character on the first line of the display changes to «!». This sign confirms that the values/choices of the second line can be modified via the and push buttons. * Scroll through the choices or increase/decrease the values on the second line of the display by and pushbuttons. pushbutton. * Accept values/choices as selected by Scroll through the menu. Changing/Disabling Password (Disabled password = «0» – factory default value) Ent Pass 0 Ent Pass! 1 and until screen «New Pass» appears, Enter old password with and and press Enter new password to desired value (between 1-255) with and or enter value "0" to disable the password function New password is accepted or disabled. ➀ encrypted value, can be any value, when a password was activated. Comment Changing/disabling password Menu is activated and password can be modified Changing or disabling password is activated 7 MENU: STEP BY STEP PROCEDURE NOTE: The Pulsar® is pre-configured from factory in the language indicated during the ordering process – if for any reason the configured language does not correspond to your needs – change before proceeding to the required language in «Language» item 39 in below menu. Push 3 x from the scrolling default display (item 1) to get the «Language» screen. Screen 1 Action *Level* *Distance* *Qual* *%Output* *Loop* Transmitter Display Comment Transmitter default display. «Level» (Level) «Distance» (Distance), «Qual» (Quality), «%Output» (% Output), and «Loop» (Loop) values cycle every 5 seconds. Configuration Run mode Screen changes into «No False Targ Rej» if target rejection is disabled. 8 Transmitter Display 2 Level xxx.x cm 3 Distance xxx.x cm Transmitter Display 4 Qual xxx.x Transmitter Display 5 %Output xx.x % Transmitter Display 6 Loop xx.xx mA 7 Units (select) 8 AntnaTyp (select) 9 AntnaExt (select) 10 AntnaMnt (select) 11 SnsrOfst xx.x units 12 Tank Top (select) 13 Tank Ht xxx.x units 14 Block Dis xxx.x units Transmitter Display Transmitter displays Level measurement in cm, meters inches, or feet. Transmitter displays distance in cm or inches – measured from the sensor reference point (top of BSP thread / bottom of NPT thread or face flange connection). Transmitter shows values in between 20 and 90. This encrypted value represents the quality of the reflected signal: 20 = poor / xx = acceptable / 90 = high. Transmitter displays % Output measurement derived from 20 mA span. Transmitter displays Loop measurement (mA). Select units for level measurement readout cm «cm», meters «meters», inches «inches» or feet «feet». Antenna extension (only shows up when «AntnaTyp» was entered) Select as per 3 last digits of the partnumber (see nameplate antenna): xxx-xxxx-xxx/xxx-xxxx-xxx «-0xx»: 25 mm ( 1") «-1xx»: 100 mm ( 4") «-2xx»: 200 mm ( 8") «-3xx»: 300 mm (12") Antenna type Antenna mounting Select as per the 4 first digits of the partnumber (see nameplate antenna): xxx-xxxx-xxx/xxx-xxxx-xxx e.g. «RAA-AXXX»: TFE rod with SST mounting nut. Select «NPT» (NPT), «Flange» (Flange) or «BSP» (BSP). Sensor Offset Enter Sensor Offset in cm, meters, inches or feet (see Terminology - page 6). Tank Height Enter Tank Height height in cm, meters, inches or feet (see Terminology - page 6). Shape/Type of tank top Blocking Distance Select: «Dome»: Dome shaped roof «HorizCyl»: Horizontal and cylindric tank shape «Flat»: Flat roof «Other»: For non-metallic tanks «Irregulr»: Irregular shaped tank Enter Blocking distance in cm, meters, inches or feet (see Terminology - page 6). MENU: STEP BY STEP PROCEDURE Screen 15 LevlOfst xxx.x units 16 Dielctrc (select) 17 Turbulnc (select) 18 RateChng (select) 19 Foam (select) 20 Targets 21 Targ Rej (status) Action Level Offset Enter Level offset in cm, meters, inches or feet (see Terminology - page 6). Select the amount of turbulence Select: «None» (None), «Light» (Light), «Medium» (Medium) or «Heavy» Heavy. Enter the dielectric range value of the media Select fill/drain rate Select amount of foam Press to view all targets (incl. targets other than level) Quality signal amplitude < 10: too weak 20-90: typical > 90: too strong Select «Partial» or «Empty: allows to start False Target procedure «Disable»: False Target Rejection can be suspended for troubleshooting purposes Configuration After routine, unit will display the Target Rejection status «Enabled» 22 Set 4 mA xxx.x units 23 Set 20 mA xxx.x units 24 Damping xx 25 SysFault (select) 26 LOEFault (select) 27 LOEDelay (xxx sec) Comment Enter the level value for the 4 mA Enter the level value for the 20 mA Enter the damping factor Select the fault signal Select Loss of Echo fault Select Loss of Echo delay Select «1,7-3,0»; «3-10» or «10-100». Select: «< 13 cm», «13-50 cm», «50-150 cm» or «> 150 cm» – shown as per selected units/minute; cm or inches. Select: «None» (None), «Light» (Light), «Medium» (Medium) or «Heavy» Heavy - Increase choice if Quality value is < 20 Display message is eg. «1 Lvl 25.8» «Qual 23» = unit sees level 1, level is 25.8 cm and quality of returned echo is 23 – if the level is close to actual and quality displays a value > 20, it is probably correct. Scroll down to view the next levels/targets. Change from Level to Distance reading via the sub menu: «Mode» select either: «Level» (Level) or «Distance» Distance, select «Escape» (Escape) to exit. Do not proceed untill the proper level with proper quality value is verified in «Targets». Ideally start the procedure in «Partial» when the level is as low as possible. Procedure: If under either «empty» or «Partial» «Sure?» «No» is selected – no data will be stored. «Empty»: vessel is completely empty, select «Sure?» «yes» Target Rejection starts automatically and will display «Measurng» «Yes» and «Saving» «Yes» whilst the false targets are located and memorized or «Partial»: vessel cannot be emptied and is partially filled, unit displays various level targets eg. «2 Lvl 13 186.4 cm» (second target/signal, quality of 13 at a distance/level of 186,4 cm)– press down to view next levels until the screen displays «Entr Lvl xx,x cm», Select and enter the correct level. Select «Sure?» «Yes» and «Saving» «Yes» whilst the false targets are located and memorized. Notes: - It is recommended, to re-run routine at a lower level when False Target Rejection was performed via «Partial» at a relatively high level. «Level Too High» message indicates level is too close to antenna to run this routine. - Re-run the complete procedure if one of the following menu selections changed: «AntnaTyp», «AntnaMnt», «SnsrOfst», «Tank Ht», «Block Dis», «Dielctrc», «Turbulnc», «RateChang», «Foam» or when launcher is repositioned. In run mode: mA value in "Level Offset" area (see Terminology – page 6) will not be displayed In run mode: mA value in "Blocking Distance" area (see Terminology – page 6) will not be displayed A Damping factor (1-45 seconds) may be added to smooth a noisy display and/or output due to turbulence. Select «3.6 mA», «22 mA» or «Hold» (Hold last value) see Error Messages page 14. Select «3.6 mA», «22 mA» or «Hold» (Hold last value) see Error Messages page 14. Enter a time in between «0» and «255» seconds; 30 seconds is factory default setting. 9 MENU: STEP BY STEP PROCEDURE Configuration Screen Action 28 SZ Fault (select) Select the safety zone fault 29 SZHeight xx.x units Select the safety zone value 30 SZ Alarm Reset 31 Poll Adr (xx) 32 Trim 4 33 Trim 20 34 Trim Lvl xxx.x units 35 Pipe ID xx.x units 36 Loop Tst xx.xx mA 37 New Pass xxx 38 Status 39 Language 40 Model Rx5 Ver xx.xx 41 Disp Fact Comment Select «None» (None), «3.6mA», «22mA», «Latch 3.6mA» or «Latch 22mA». When either «Latch 3.6 / 22mA» signals is selected, the loop current remains in alarm until it is manually cleared with the «SZAlarm» screen ( for safety zone explanation see Terminology - page 6). Enter safety zone in cm or inches (see Terminology - page 6). Reset safety zone latch fault Select «Reset» «No» or «Yes» to reset alam when either «Latch 3.6mA» or «Latch 22mA» was selected in «SZFault». Fine tune the 4 mA point Attach a mA meter to the output. If the output does not equal 4.0 mA, adjust the value on the display to equal 4.00 mA. Enter HART ID number Fine tune the 20 mA point Enter the difference in level value Select a HART poll address (0-15). Enter 0 for a single transmitter installation. Attach a mA meter to the output. If the output does not equal 20.0 mA, adjust the value on the display to equal 20.00 mA. The unit may measure with a fixed deviation – level trim allows to compensate out for this difference. Enter pipe inside diameter (I.D.) Enter a value from 40 to 500 mm (3" to 20") for units mounted in a standpipe/stillwell. Enter "0" for units not mounted in a standpipe/stillwell. Enter a mA Output value Set mA Output to any given value to perform loop test. Review status information Displays the most recent diagnostic events. Enter new password Select language Revision information Review factory parameters Use arrows to select desired value. Values between 0 and 255. Select «English», «Français», «Deutsch» or «Espagnol». Processor firmware Rev level. Coprocessor firmware Rev level. See page 11. Some screens can be consulted for troubleshooting, other screens are protected by a factory password. NOTE: Clear all diagnostic values upon completion of configuration – See screen 42 page 11. It is encouraged that all set up information be recorded for future use. See page 23. 10 MENU: STEP BY STEP PROCEDURE 41 42 43 Disp Fact Diagnost 44 TrgRjLvl 46 Fact Cal 48 Algorithm 50 TVG Type 52 Fid Pos 45 47 49 Diagnostics Screen Launcher Peaks Range 51 TVG Max 53 Fid Gain 55 Conversion Factor 57 Scale Offset 58 Distance Correction 59 60 #Run Average 54 56 Sys Gain Cef dm/s Echo Amp 61 Adaptive Filter 63 Scatter High 65 Scatter Rate 62 #Adap Average 64 Rate High 66 Peak Detect Reference 68 Minimum Threshold 70 Max Rate 72 SZ Hysteresis 67 Peak Detect Threshold 69 ROC/min 71 73 Max dD ES Delay DataLog Action Review Factory parameters Review Diagnostic messages Review Target Rejection Level None, do not adjust None, do not adjust None, do not adjust None, do not adjust None, do not adjust None, do not adjust None, do not adjust None, do not adjust None, do not adjust None, do not adjust None, do not adjust None, do not adjust None, do not adjust None, do not adjust None, do not adjust None, do not adjust None, do not adjust None, do not adjust None, do not adjust None, do not adjust None, do not adjust None, do not adjust None, do not adjust None, do not adjust None, do not adjust None, do not adjust None, do not adjust None, do not adjust None, do not adjust None, do not adjust Comment Select «YES» to reveal Factory parameters; «NO» to hide A cumulative review of all diagnostic messages Press the enter button twice to clear Shows where the last target rejection routine was run Diagnostic, factory setting Diagnostic, factory setting Diagnostic, factory setting Diagnostic, factory setting Diagnostic, factory setting Diagnostic, factory setting Diagnostic, factory setting Diagnostic, factory setting Diagnostic, factory setting Diagnostic, factory setting Diagnostic, factory setting Diagnostic, factory setting Diagnostic, factory setting Diagnostic, factory setting Diagnostic, factory setting Diagnostic, factory setting Diagnostic, factory setting Diagnostic, factory setting Diagnostic, factory setting Diagnostic, factory setting Diagnostic, factory setting Diagnostic, factory setting Diagnostic, factory setting Diagnostic, factory setting Diagnostic, factory setting Diagnostic, factory setting Diagnostic, factory setting Diagnostic, factory setting Diagnostic, factory setting Diagnostic, factory setting 11 CONFIGURATION USING HART® - Connection of your HART® communicator: • at power terminals (+) and (-) in wiring compartment • at first junction box between unit and control room. + IMPORTANT: The digital HART® communication is superimposed on the 4-20 mA loop and requires a min. load resistance of 250 Ω and a max load resistance of 450 Ω. Junction 250 Ω < RL < 450 Ω - CHECK HART® + Control Room Display Current Meter CONNECTIONS Power Supply Before starting the HART® configuration procedure – check if your HART® communicator is equipped with the proper Pulsar® Device Descriptors (DDʼs). I/O Select «NO»: Select 4: Select 5: Check manufacturer: HART® Version Dev V2 DD V1 Dev V4 DD V1 start up the communicator go offline utility simulation Magnetrol HCF Release Date Compatible with R05 Software July 2003 Version 1.1a through 1.2e July 2004 Version 2.x When the proper software version is not found, consult your local HART® Service Center to load the correct Pulsar® DDʼs. HART® MENU For easy PACTware™ set up, consult instruction manual 59-600 12 I/O Start up the device 1 Enter «DEVICE SET UP» (Device Set Up) Press one of the following alphanumeric keys (if no key is sensed after 5 s, the unit will automatically jump to RUN mode). 1 for entering «CALIBRATION» (Calibration) (see page 13 for additional information) 2 for entering «BASIC SET UP» (Basic Set Up) – general HART® 3 for «ADVANCED SET UP» (Advanced Set Up) (see page 13 for additional information) 4 for entering «DIAGNOSTICS» (Diagnostics) (see page 13 for additional information) 5 for entering «REVIEW» (Review) to review all settings. CONFIGURATION USING HART® 1 2 3 4 5 6 Device Setup Lvl Quality % Output Loop Distance 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 1 Calibration 2 Basic Setup 1 2 3 4 5 6 Tag Descriptor Date Message Poll addr Final Asmbly Num 3 Advanced Setup 1 2 3 4 5 6 Trim Loop Current Enter Password Factory Settings Magnetrol S/N New User Password Device ID 4 Diagnostics 1 2 3 4 5 6 7 8 9 5 Review 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Loop Test Echo Amplitude Peaks Status Diagnostic Info Targ Rej Level Scatter Rate ROC per Minute Model Manufacturer Magnetrol, S/N Firmware Version Coprocessor Version Tag Descriptor Date Message Final Asmbly Num Device ID Poll Address Units Antenna Type Antenna Extension Antenna Mount Sensor Offset Tank Top Tank Height Blocking Distance Level Offset Dielectric Turbulence 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 Launcher Algorithm Range TVG Type TVG Max Fiducial Position Fiducial Gain System Gain Conversion Factor CF #Run Average Ceff Scale Offset Distance Corr #Run Average Rate of Change Foam Target Rej Status Target Rej Type Targ Rej Level 4 mA Set Point 20 mA Set Point Damping System Fault State LOE Fault State LOE Delay SZ Fault State SZ Height Trim Level Pipe ID Date/Time/Initials Launcher Algorithm TVG Type TVG Max Fiducial Position Fiducial Gain System Gain 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 15 16 17 18 19 20 21 22 23 24 25 26 27 28 Tag Antenna Type Antenna Extension Antenna Mount Sensor Offset Tank Top Tank Height Blocking Distance Level Offset Dielectric Turbulence Rate of Change Foam Targets Target Rejection 4 mA Set Point 20 mA Set Point Damping System Fault State LOE Fault State LOE Delay SZ Fault State SZ Height SZ Alarm Reset Trim Level Pipe ID Date/Time/Initials Adaptive Filter #Adaptive Average Scatter High Limit Rate High Limit Peak Detect Ref Peak Detect Thresh Min Threshold Max Rate Max Delta Distance SZ Hysteresis ES Delay DataLog FactPar1 FactPar2 Conversion Factor CF #Run Average Ceff Scale Offset #Run Average Adaptive Filter #Adaptive Average Scatter High Limit Rate High Limit Peak Detect Thresh Peak Detect Ref Min Threshhold Max Rate Max Delta Distance SZ Hysteresis ES Delay DataLog 4 mA Trim Value 20 mA Trim Value Universal Rev Fld Dev Rev Software Rev Num Req Preams 13 MAINTENANCE TROUBLESHOOTING SYSTEM PROBLEMS Symptom Problem Solution Level reading drops out at a repeatable position in the vessel Multipath is cancelling good level signal Orient launcher to reduce multipath; turn launcher 20-30 degrees at a time until multipath at this point disappears. LEVEL, % Output and LOOP values are all inaccurate Basic configuration data questionable LEVEL readings are repeatable but consistently high (or low) from actual by a fixed amount Configuration data does not accurately match tank dimensions 1. Check validity of all configuration data 2. Check DISTANCE value of device against manually measured distance LEVEL reading on Display is correct but LOOP is stuck at 4 mA HART Poll Address set a value of 1-15 Level reading locked onto a value that is not correct Level LEVEL reading on Display stuck at value related to Blocking Distance Measurement engine finding a reflection it believes is level signal Device believes antenna is flooded (level very near or on antenna) ERROR MESSAGES 1. Is high dielectric (εr>20) foam present 2. Run False Target Rejection routine with Level below this point (or with Empty tank) to eliminate false echoes 1. Ensure proper values for Tank Height and Sensor Offset 2. Check vessel for present liquid level. Trim Level can be used to ensure exact measurement 3. Reconfigure LOOP values if necessary Set HART Poll Address to 0 Check actual level. If antenna is not flooded, power down, then power up transmitter with the level well below the antenna. The Pulsar® Radar transmitter utilizes a 3-section hierarchy for reporting diagnostic conditions: FAULTS, WARNINGS, and INFORMATION. This information can be reviewed at the STATUS screen in the user menu. This screen captures only current conditions. Historical information can be viewed at the DIAGNOSTIC screen in the Factory menu. FAULT: (highest level) announces a defect or failure in circuitry or software that precludes reliable measurement. The current (mA) value unit defaults to 3.6, 22, or HOLD and a message is displayed on the rotating screen. Further error information can be obtained by viewing the Status or Diagnostic (Factory Menu) screens. WARNING (MESSAGE): (second level) announces conditions that are not fatal but may affect measurement. A mesFault Warning TB1 EFFECTS P1 + LOOP CURRENT Information – P2 IS – www.magnetrol.com DISPLAY MALFUNCTION IS + ® sage will occur on the scrolling display screen when a Warning is detected but will not affect output current. Further error information can be obtained by viewing the Status or Diagnostic screens. INFORMATION (MESSAGE): (lowest level) provides operational factors that are not critical to measurement. Further error information can be obtained by viewing the Status or Diagnostic (Factory Menu) screens. mA Loop Display Message Diagnostic (history) No Effect Yes Yes 3.6/22/HOLD No Effect Yes No Ambient temp Yes Yes Symptom < -20 °C (-5 °F) Display may temporarily white out > +70 °C (+160 °F) Display may temporarily black out -20 °C up to +70 °C Display will recover without damage (-5 °F up to +160 °F) 14 MAINTENANCE ERROR MESSAGES Faults Screen Target peak cannot be found No Fiducial Can not find valid fiducial sig- Ensure transmitter/antenna Universal connector is nal tight; Consult Factory if this problem persists Safety ZoneAlrm Sfwr Err Inv Arg EE Write failure EE Read failure CPU failure NoTrgRej Level Too High CorptTgR FidUnclr Factory Cal Reqd Co-processor Communications IPC bus IPC chks Information (available only in Status or Diagnostic screens) IPC leng Signal DC Noise IPC ack Signal Too High Signal Too Low Quality IncTrgRj ScattTgt UncerTgt TankInv • • • • • Solution Echo Lost Default Paramtrs Warnings Problem Increase Turbulence setting Decrease Dielectric setting Increase ROC setting Increase LOE delay Confirm valid False Target Rejection; re-run if necessary • Possible multipath if lost repeatedly at same point in tank Level within Safety Zone and Normal operation; modify SZ Alarm parameter SZ Alarm parameters screens if not operating to expectations enabled Configuration parameters are Modifying one parameter clears this condition; check incorrect for application validity of all parameters Software algorithms corrupted Consult Factory Microprocessor failure Consult Factory EEPROM Write failure EEPROM Read failure Consult Factory Consult Factory False Target Rejection has Re-run False Target Rejection routine or manually not been run or manually dis- enable abled Indicates liquid is too close to Lower liquid and re-run False Target Rejection routine antenna to run this routine Invalid False Target Rejection Re-run False Target Rejection routine; data Consult Factory if problem persists Fiducial signal quality questionable Ensure transmitter/antenna connection is tight; Consult Factory Internal communication error Consult Factory Internal communication error Consult Factory Invalid Calibration Data Internal communication error Internal communication error Excessive noise on A/D channel Transmitter requires re-calibration of Factory parameters; the instrument will continue to operate with reduced performance; Consult Factory Consult Factory Consult Factory Consult Factory Level signal amplitude exces- Choose higher Dielectric range, reduce Turbulence or sive Foam settings; Consult Factory if problem persists Level signal amplitude insuffi- Choose lower Dielectric range, increase Turbulence or cient Foam settings; Consult Factory if problem persists Incomplete Target Rejection. Re-run False Target Routine with level lower in vesFalse target only partially cap- sel tured Return signals scattered due to turbulence Target is missing but not determined to be lost Device is holding last valid value while confirming the target position; will continue based upon setting in LOE Delay screen; Consult Factory if problem persists Tank dimensions exceed Reduce Tank Height and/or Sensor Offset values maximum range of the transmitter 15 SEAL MATERIAL Material Viton® GFLT EPDM Simriz SZ 485 (formerly Aegis PF128) Maximum Temperature Code Maximum Pressure Min. Temp. 0 +200 °C @ 16 bar 51,7 bar @ +20 °C (+400 °F @ 232 psig) (750 psig @ +70 °F) -40 °C (-40 °F) 1 +125 °C @ 14 bar 51,7 bar @ +20 °C (+250 °F @ 200 psig) (750 psig @ +70 °F) -50 °C (-60 °F) ® Kalrez (4079) ® 8 2 Digit in partn°: Acetone, MEK, skydrol fluids +200 °C @ 16 bar 51,7 bar @ +20 °C (+400 °F @ 232 psig) (750 psig @ +70 °F) Inorganic and organic acids (including HF and nitric), -40 °C aldehydes, ethylene, gly(-40 °F) cols, organic oils, silicone oils, vinegar, sour HCs X 1 2 3 4 5 6 7 8 9 10 See nameplate, always provide complete partn° and serial n° when ordering spares. 1 Digit 8 4 6 16 Digit 9 1 or 2 3 or 4 2 5 Hot water/steam, hot aliphatic amines, ethylene oxide, propylene oxide Serial n°: X = product with a specific customer requirement 3 Petroleum oils, di-ester base lubricants, steam Inorganic and organic acids (including HF and nitric), aldehydes, ethylene, glyBlack liquor, Freon 43, Freon cols, organic oils, silicone 75, Galden, KEL-F liquid, molten oils, vinegar, sour HCs, sodium, molten potassium steam, amines, ethylene oxide, propylene oxide, NACE applications -20 °C (-4 °F) R 0 5 Not Recommended For Use In Ketones (MEK, acetone), skydrol fluids, amines, anhydrous General purpose, ethylene ammonia, low molecular weight esters and ethers, hot hydrofluoric or chlorosuforic acids, sour HCs +200 °C @ 16 bar 51,7 bar @ +20 °C (+400 °F @ 232 psig) (750 psig @ +70 °F) REPLACEMENT PARTS Partn°: Recommended For Use In 1 or A C Digit 9 1 or 2 3 or 4 1 or 2 3 or 4 (1) Housing cover Replacement part 004-9193-003 004-9193-007 (2) Housing cover Replacement part 036-4410-001 036-4410-004 036-4410-003 036-4410-004 (3) "O"-ring (4) "O"-ring (5) Wiring PC board (6) Electronic module Replacement part 012-2201-237 012-2201-237 Z30-9143-001 Z31-2827-003 CAUTION: The electronic module connects to the antenna via the “high frequency connector”. This part is extremely sensitive and brittle and requires to be handled very careful. It is recommended to exchange complete ampifier heads instead of electronic modules in the field. DIMENSIONS IN mm (inches) 83 (3.28) 45° View 105 (4.12) 102 (4.00) 214 (8.43) 256 (10.08) 126 (4.94) 45 ° 111 (4.38) 76 (3) ø 75 (2.95) 51 (2.7) max. nozzle height 25 (1) 20 (0.8) Ø TFE: 41 (1.63) PP: 38 (1.50) Halar/PP (all wetted parts): 41 (1.63) 76 (3) dim A dim A ø 95 (3.75) Max nozzle height 100 mm (4") 200 mm (8") 300 mm (12") 3" Horn 56 (2.20) 76 (3) 4" Horn dim A 117 (4.6) 213 (8.4) 315 (12.4) 76 (3) 76 (3) A ø 146 (5.75) Max nozzle height 200 mm (8") 300 mm (12") 6" Horn Nozzle height 25 (1)➀ 100 (4) Ø TFE: 41 (1.63) PP: 38 (1.50) 200 (8) B 300 (12) ➀ dim A 211 (8.3) 315 (12.4) A (inactive part) B (antenna extension) 231 (9.1) 457 (18.0) 58 (2.3) 130 (5.1) 333 (13.1) 282 (11.1) 356 (14.0) 559 (22.0) Standard antenna with threaded connections only. 224 (8.8) Threaded connection BSP/NPT (extended antenna shown) Flanged connection ANSI / EN (DIN) 17 TRANSMITTER SPECIFICATIONS FUNCTIONAL/PHYSICAL Description Specification Operating frequency (approvals) Power (at terminals) Loop Resistance (see graph) 5,8 GHz (Europe - RTTE) Weatherproof / ATEX flameproof enclosure (with Intrinsically Safe electronics) 16 to 36 V DC ATEX Intrinsically Safe: 16 to 28,4 V DC 4-20 mA with HART® 3,8 to 20,5 mA useable (meets NAMUR NE 43) 0,2 to 20 m (0.5 to 65 ft) Analog: 0,01 mA Display: 0,1 cm (inch) 400 Ω @ 24 V DC / 20 mA User Interface HART® communicator, AMS® or PACTware™ and/or 3-button keypad Output Span Resolution Damping Adjustable 0-45 s Diagnostic Alarm Adjustable 3,6 mA, 22 mA or HOLD last output Display 2-line x 8-character LCD Menu Language English/Spanish/French/German Housing Material IP 66/Aluminium A356T6 (< 0.20 % copper) or stainless steel ATEX II 1 G Ex ia IIC T4 Ga, ATEX II 1/2 G EEx d IIC T6, IEC Ex ia IIC T4 Ga LRS – Lloyds Register of Shipment (marine applications) Other approvals are available, consult factory for more details Functional safety to SIL1 as 1oo1 / SIL2 as 1oo2 in accordance to IEC 61508 SFF of 73,7 % - full FMEDA report available Approvals SIL (Safety Integrity Level) Electrical Data Ui = 28,4 V, li = 120 mA, Pi = 0,84 W Equivalent Data Ci = 2,2 nF, Li = 430 µH Shock/Vibration Class Net weight ANSI/ISA-S71.03 Class SA1 (Shock), ANSI/ISA-S71.03 Class VC2 (Vibration) Aluminium: 2,7 kg (6.0 lbs) – transmitter head / electronics only Stainless steel: 6,0 kg (13.2 lbs) – transmitter head / electronics only PERFORMANCE Description Reference Conditions Linearity Accuracy Specification Reflection from ideal reflector, at +20 °C (70 °F) ± 1 cm (0,4") or 0,1 % of tank height (whichever is greater) ± 1 cm (0,4") or 0,1 % of tank height (whichever is greater) (performance will degrade slightly within 1,5 m (60") of antenna) ± 2,5 mm (0.1") ± 5 mm (0,2") or 0,05 % of tank height (whichever is greater) 4,5 m/min (180 inch/min) < 1 second 30 seconds -40 °C to +70 °C (-40 °F to +160 °F) (weatherproof up to +80 °C (+175 °F)) Display: -20 °C to +70 °C (-5 °F to +160 °F) < 7,5 mm (0.3") within selected range 0,05 % of tank height per 10 °C 0-99 %, non-condensing Meets CE requirements (EN-61326: 1997 + A1 + A2) Sensitivity Repeatability Max fill/drain rate Response Time Warm-up Time Ambient Temp. Process dielectric effect Ambient temp. effect Humidity Electromagnetic Compatibility LOOP RESISTANCE 1200 36 V 1000 Ω 1000 Intrinsically Safe 800 Ω 28,6 V 630 Ω 600 400 Ω @ 20 mA 400 (350 Ω @ 22 mA) 200 18 0 0 10 16 20 24 VDC 30 Weatherproof & flameproof enclosure 40 ANTENNA SPECIFICATIONS Description Materials Horn diameter Mounting Antenna Horn Process seal 3" 4" 6" Max Process Temp. ➀ Max Process Pressure Vacuum service 3" Beam angle 4" see page 2 6" Materials Mounting Mounting connection Process Connection ➀ Max Process Pressure - see graphs at page 20 Vacuum service Beam angle - see table at page 2 Dielectric Range Description Materials Mounting Antenna Process seal Mounting connection Process Connection Blocking distance Max Process Temp. ➀ Max Process Pressure - see graphs at page 20 Vacuum service Beam angle - see table at page 2 Dielectric Range ➀ 75 mm (2.95") 95 mm (3.75") See mounting considerations on page 2, 3 and 4 (recommended to use Eclipse® 705 for mounting in external cages or stillwells) Flanged: Various ANSI or EN (DIN) flanges min 50 mm (2") below horn +200 °C @ 3,5 bar (+400 °F @ 50 psi) 46,5 bar @ +20 °C (675 psi @ +70 °F) - see graphs at page 20 Up to full vacuum strictly for use in stillwell/standpipe 1,7 to 100 Process seal Max Process Temp. Viton® GFLT, EPDM, Kalrez® 4079 or Simriz® SZ 485 (formerly Aegis PF 128) 17 ° Antenna Blocking distance 316/316L (1.4401/1.4404), Hastelloy® C (2.4819) 25 ° Dielectric Range Description TFE (Teflon®) 146 mm (5.75") Process Connection Blocking distance 3"/4"/6" Horn antenna TFE (Teflon®) dielectric rod PP (Polypropylene) dielectric rod +200 °C @ 3,5 bar (+400 °F @ 50 psi) +95 °C @ 3,5 bar (+200 °F @ 50 psi) TFE (Teflon®) PP (Polypropylene) Viton® GFLT, EPDM, Kalrez® 4079 or Viton® "O"ring Simriz® SZ 485 (formerly Aegis PF 128) 316/316L (1.4401/1.4404), Hastelloy® C 316/316L (1.4401/1.4404) (2.4819) or Monel® (2.4360) See mounting considerations on page 2, 3 and 4 (recommended to use Eclipse® 705 for mounting in external cages or stillwells) Threaded: NPT or BSP Flanged: Various ANSI or EN (DIN) flanges min 50 mm (2") below rod 46,5 bar @ +20 °C (675 psi @ +70 °F) Up to full vacuum 51,7 bar @ +20 °C (750 psi @ +70 °F) 25 ° 2,0 to 100 All-Polypropylene PP (Polypropylene) Viton® "O"ring All-Halar® Halar® PP (Polypropylene) Halar® See mounting considerations on page 2, 3 and 4 (recommended to use Eclipse® 705 for mounting in external cages or stillwells) Threaded: NPT or BSP Flanged: Various ANSI or EN (DIN) flanges min 50 mm (2") below rod +95 °C @ 3,5 bar (+200 °F @ 50 psi) +150 °C (+300 °F) @ atmosph. Flanged: 13,8 bar @ +20 °C (200 psi @ + 70 °F) Threaded: 3,5 bar @ +20 °C (50 psi @ + 70 °F) Up to full vacuum 25 ° 2,0 to 100 Blocking distance = zone at the top in which level measurement is unreliable. 19 TEMPERATURE - PRESSURE 80 Polypropylene Rod 70 Horn & PTFE Rod Process Pressure (bar) 60 Polypropylene (all wetted parts) – flanged 50 Halar® (all wetted parts) – flanged 40 Polypropylene (all wetted parts) – threaded 30 Halar® (all wetted parts) – threaded 20 10 0 -40 -20 0 20 40 MODEL IDENTIFICATION 60 80 100 120 Process Temperature (°C) 140 160 180 200 220 A complete measuring system consists of: 1. Pulsar® transmitter head/electronics 2. Pulsar® antenna: For the most optimal antenna selection, check first the min. dielectric of the liquid versus the expected wave height (turbulence) to define whether the required range can be met. The less obstructions are within the beam angle, the better performance – therefore check as of next the beam angle spread of the antenna versus the obstructions in the tank. See Beam Angle and Dielectric/Turbulence/Max distance tables at the left side of the antenna order code pages. Two antenna styles exist: • Horn antenna – always flanged mounting, best performing configuration. Suited for standpipe / stillwell mounting. • Dielectric rod – threaded or flanged, most flexible mounting but less efficient 3. Option: Mounting flanges for threaded versions 4. Free of charge: Magnetrol master C.D. with Pulsar® R05 DTM (PACTware™). Order code: 090-BE59-200 (included in each order). 5. Option: MACTek Viator USB HART® interface: order code: 070-3004-002 1. Code for PULSAR® R05 transmitter head/electronics BASIC MODEL NUMBER R 0 5 5,8 GHz - 24 V DC loop powered, Pulsar® Pulse Burst radar OUTPUT 5 1 0 A 4-20 mA with HART® communication and integral digital display/keypad MOUNTING/APPROVAL 1 Integral, weatherproof A Integral, ATEX II 1 G Ex ia IIC T4 Ga or IEC Ex ia IIC T4 Ga C Integral, ATEX II 1/2 G EEx d IIC T6 HOUSING / CABLE ENTRY 1 0 IP 66, Cast aluminium, 3/4" NPT cable entry (2 entries - 1 plugged) 2 0 IP 66, Cast aluminium, M20 x 1,5 cable entry (2 entries - 1 plugged) 3 0 IP 66, Cast stainless steel, 3/4" NPT cable entry (2 entries - 1 plugged) 4 0 IP 66, Cast stainless steel, M20 x 1,5 cable entry (2 entries - 1 plugged) R 0 5 20 5 1 0 A 0 complete code for PULSAR® R05 transmitter head/electronics X = product with a specific customer requirement MODEL IDENTIFICATION 2. Code for PULSAR® R05 dielectric rod antenna BASIC MODEL NUMBER R A A R A B R A C Pulsar® dielectric rod antenna in TFE (Teflon®) Pulsar® dielectric rod antenna in PP (Polypropylene) Pulsar® dielectric rod antenna in Halar® MATERIAL OF CONSTRUCTION A 316/316L (1.4401/1.4404) stainless steel inactive part with TFE or PP antenna B Hastelloy® C (2.4819) inactive part with TFE antenna C Monel® (2.4360) inactive part with TFE antenna G All-plastic antenna PROCESS CONNECTION - SIZE/TYPE Threaded 3 1 11/2" NPT 3 2 11/2" BSP (G 11/2") ANSI flanges ➀ 4 3 2" 150 lbs ANSI 4 4 2" 300 lbs ANSI 4 5 2" 600 lbs ANSI 5 3 3" 150 lbs ANSI 5 4 3" 300 lbs ANSI 5 5 3" 600 lbs ANSI 6 3 4" 150 lbs ANSI 6 4 4" 300 lbs ANSI 6 5 4" 600 lbs ANSI 7 3 6" 150 lbs ANSI 7 4 6" 300 lbs ANSI 7 5 6" 600 lbs ANSI - RAA/RAB only RAA only RAA only RAB/RAC only min nozzle Ø: 50 mm (2") min nozzle Ø: 50 mm (2") EN (DIN) flanges ➀ D A DN 50 PN D B DN 50 PN D D DN 50 PN E A DN 80 PN E B DN 80 PN E D DN 80 PN F A DN 100 PN F B DN 100 PN F D DN 100 PN G A DN 150 PN G B DN 150 PN G D DN 150 PN RF RF RF RF RF RF RF RF RF RF➁ RF➁ RF➁ 16 25/40 63 16 25/40 63 16 25/40 63 16 25/40 63 EN EN EN EN EN EN EN EN EN EN EN EN 1092-1 Type A 1092-1 Type A 1092-1 Type B2 1092-1 Type A 1092-1 Type A 1092-1 Type B2 1092-1 Type A 1092-1 Type A 1092-1 Type B2 1092-1 Type A➁ 1092-1 Type A➁ 1092-1 Type B2➁ Hygienic 316/316L (1.4401/1.4404) connections – use only material of construction code A 4 P 2" Tri-Clamp® 5 P 3" Tri-Clamp® 6 P 4" Tri-Clamp® 7 P 6" Tri-Clamp® ➀ ➁ Metal flanges welded to antenna Not available with plastic facing for RAB-G and RAC-G PROCESS SEAL - MATERIAL (see page 12 for selection assistance) 0 Viton® GFLT seal 1 EPDM (Ethylene Propylene)➂ 2 Kalrez® 4079 seal➂ 8 Simriz® SZ 485 (formerly Aegis PF 128 seal)➂ ➂ Not with all-plastic antenna (RAB-G and RAC-G) ANTENNA EXTENSION 0 1 2 3 R A 0 0 0 0 0 0 0 0 0 0 For For For For nozzle nozzle nozzle nozzle height height height height < < < < -40 °C (-40 °F) / +200 °C (+400 °F) -50 °C (-60 °F) / +125 °C (+250 °F) -40 °C (-40 °F) / +200 °C (+400 °F) -20 °C (-4 °F) / +200 °C (+400 °F) 25 mm (1") - always threaded process connection 100 mm (4") 200 mm (8") 300 mm (12") complete code for PULSAR® R05 dielectric rod antenna X = product with a specific customer requirement 21 MODEL IDENTIFICATION 2. Code for PULSAR® R05 horn antenna BASIC MODEL NUMBER R A 3 R A 4 R A 6 Pulsar® 3" horn antenna - use only for mounting on standpipe/stillwell Pulsar® 4" horn antenna - use min. 4" / DN 100 size process connection flanges Pulsar® 6" horn antenna - use min. 6" / DN 150 size process connection flanges MATERIAL OF CONSTRUCTION A B 316/316L (1.4401/1.4404) stainless steel - RA4/RA6 only Hastelloy® C (2.4819) PROCESS CONNECTION - SIZE/TYPE (Consult factory for larger flange sizes) ANSI flanges EN (DIN) flanges 5 3 3" 150 lbs ANSI RF E A DN 80 PN 16 5 4 3" 300 lbs ANSI RF E B DN 80 PN 25/40 5 5 3" 600 lbs ANSI RF E D DN 80 PN 63 6 3 4" 150 lbs ANSI RF F A DN 100 PN 16 6 4 4" 300 lbs ANSI RF F B DN 100 PN 25/40 6 5 4" 600 lbs ANSI RF F D DN 100 PN 63 7 3 6" 150 lbs ANSI RF G A DN 150 PN 16 7 4 6" 300 lbs ANSI RF G B DN 150 PN 25/40 7 5 6" 600 lbs ANSI RF G D DN 150 PN 63 PROCESS SEAL - MATERIAL (see page 12 for selection assistance) 0 Viton® GFLT seal 1 EPDM (Ethylene Propylene) 2 Kalrez® 4079 seal 8 Simriz® SZ 485 (formerly Aegis PF 128 seal) ANTENNA EXTENSION R A 0 1 2 3 0 0 0 0 0 0 0 0 Only for use with 3" horn antenna For nozzle height < 100 mm (4") For nozzle height < 200 mm (8") For nozzle height < 300 mm (12") - X = product with a specific customer requirement 3. Mounting flanges for 1 1/2" NPT threaded versions - ANSI RF (metal) /ANSI FF (plastic) Part Number: 004-6852 316/316L SST 304/304L SST Carbon steel Hastelloy® C Monel® Kynar PVC Polypropylene TFE 22 2" 150# -001 -009 -017 -025 -033 -041 -049 -057 -065 3" 300# -005 -013 -021 -029 -037 -045 -053 -061 -069 150# -002 -010 -018 -026 -034 -042 -050 -058 -066 4" 300# -006 -014 -022 -030 -038 -046 -054 -062 -070 150# -003 -011 -019 -027 -035 -043 -051 -059 -067 6" 300# -007 -015 -023 -031 -039 -047 -055 -063 -071 150# -004 -012 -020 -028 -036 -044 -052 -060 -068 300# -008 -016 -024 -032 -040 -048 -056 -064 -072 1092-1 Type A 1092-1 Type A 1092-1 Type B2 1092-1 Type A 1092-1 Type A 1092-1 Type B2 1092-1 Type A 1092-1 Type A 1092-1 Type B2 -40 °C (-40 °F) / +200 °C (+400 °F) -50 °C (-60 °F) / +125 °C (+250 °F) -40 °C (-40 °F) / +200 °C (+400 °F) -20 °C (-4 °F) / +200 °C (+400 °F) RA3 only RA4 only RA4/RA6 only RA4/RA6 only complete code for PULSAR® R05 horn antenna 0 0 EN EN EN EN EN EN EN EN EN RX5 Radar Transmitter ® Configuration Data Sheet Copy blank page and store calibration data for future reference and troubleshooting. Item Vessel Name Vessel # Media & Dielectric Tag # Electronics Serial # Antenna Serial # Level Units Antenna Type Antenna Extension Antenna Mounting Sensor Offset Tank Top Tank Height Blocking Distance Level Offset Dielectric Turbulence Rate of Change Amount of Foam Targets Screen #1 #2 #3 #4 #5 Target Rejection 4 mA point 20 mA point Damping Factor System Fault Loss of Echo Fault Loss of Echo Delay Safety Zone Fault Safety Zone Height Safety Zone Alarm Reset HART Poll Address Trim 4 mA Trim 20 mA Trim Level Pipe Inside Diameter Loop Test New Password Status Language Software Version «Level» «Units» «AntnaTyp» «AntnaExt» «AntnaMnt» «SnsrOfst» «Tank Top» «Tank Ht» «Block Dis» «LevlOfst» «Dielctrc» «Turbulnc» «RateChng» «Foam» Q____ - _______ Q____ - _______ Q____ - _______ Q____ - _______ Q____ - _______ «Targ Rej» «Set 4mA» «Set 20mA» «Damping» «SysFault» «LOEFault» «LOEDelay» «SZ Fault» «SZ Height» «SZ Alarm» «Poll Adr» «Trim 4» «Trim 20» «Trim Lvl» «Pipe ID» «Loop Tst» «New Pass» «Status» «Language» «Model RX5 VerX.XXX» Value Item (factory defaults) Display Factory Diagnostics Target Rejection Level Launcher Factory Cal Peaks #0 #1 #2 #3 #4 Algorithm Range TVG Type TVG Maximum Fiducial Position Fiducial Gain System Gain Conversion Factor Cef dm/s Scale Offset Distance Correction Echo Amplitude # Run Average Adaptive Filter #Adap Average Scatter High Rate High Scat Rate Peak Detect Reference Peak Detect Threshold Minimum Threshold ROC/min Maximum Rate Maximum dD Safety Zone Hysteresis ES Delay Data Log Name Date Time Screen Value «Disp Fact» «Diagnost» «TrgRjLvl» «Launcher» «Fact Cal» «Algorithm» «Range» «TVG Type» «TVG Max» «Fid Pos» «Fid Gain» «Sys Gain» «Conv Fct» «Cef dm/s» «Scl Offs» «DistCor» «Echo Amp» «RunAvr» «Adapfilt» «AdapAv» «ScatHigh» «RateHigh» «ScatRate» «PkDetRef» «PkDetThr» «Min Thr» «ROC /min» «Max Rate» «Max dD» «Sz Hyst» «ES Delay» «Datalog» NOTES: 23 IMPORTANT SERVICE POLICY Owners of Magnetrol products may request the return of a control; or, any part of a control for complete rebuilding or replacement. They will be rebuilt or replaced promptly. Magnetrol International will repair or replace the control, at no cost to the purchaser, (or owner) other than transportation cost if: a. Returned within the warranty period; and, b. The factory inspection finds the cause of the malfunction to be defective material or workmanship. If the trouble is the result of conditions beyond our control; or, is NOT covered by the warranty, there will be charges for labour and the parts required to rebuild or replace the equipment. In some cases, it may be expedient to ship replacement parts; or, in extreme cases a complete new control, to replace the original equipment before it is returned. If this is desired, notify the factory of both the model and serial numbers of the control to be replaced. In such cases, credit for the materials returned, will be determined on the basis of the applicability of our warranty. No claims for misapplication, labour, direct or consequential damage will be allowed. RETURNED MATERIAL PROCEDURE So that we may efficiently process any materials that are returned, it is essential that a “Return Material Authorisation” (RMA) form will be obtained from the factory. It is mandatory that this form will be attached to each material returned. This form is available through Magnetrolʼs local representative or by contacting the factory. Please supply the following information: 1. Purchaser Name 2. Description of Material 3. Serial Number and Ref Number 4. Desired Action 5. Reason for Return 6. Process details Any unit that was used in a process must be properly cleaned in accordance with the proper health and safety standards applicable by the owner, before it is returned to the factory. A material Safety Data Sheet (MSDS) must be attached at the outside of the transport crate or box. All shipments returned to the factory must be by prepaid transportation. Magnetrol will not accept collect shipments. All replacements will be shipped Ex Works. BULLETIN N°: EFFECTIVE: SUPERSEDES: UNDER RESERVE OF MODIFICATIONS BE 58-601.4 SEPTEMBER 2011 JUNE 2010 www.magnetrol.com BENELUX FRANCE Heikensstraat 6, 9240 Zele, België -Belgique Tel. +32 (0)52.45.11.11 • Fax. +32 (0)52.45.09.93 • E-Mail: [email protected] DEUTSCHLAND Alte Ziegelei 2-4, D-51491 Overath Tel. +49 (0)2204 / 9536-0 • Fax. +49 (0)2204 / 9536-53 • E-Mail: [email protected] INDIA C-20 Community Centre, Janakpuri, New Delhi - 110 058 Tel. +91 (11) 41661840 • Fax +91 (11) 41661843 • E-Mail: [email protected] ITALIA Via Arese 12, I-20159 Milano Tel. +39 02 607.22.98 • Fax. +39 02 668.66.52 • E-Mail: [email protected] U.A.E. DAFZA Office 5EA 722 • PO Box 293671 • Dubai Tel. +971-4-6091735 • Fax +971-4-6091736 • E-Mail: [email protected] UNITED KINGDOM Unit 1 Regent Business Centre, Jubilee Road Burgess Hill West Sussex RH 15 9TL Tel. +44 (0)1444 871313 • Fax +44 (0)1444 871317 • E-Mail: [email protected]