Displacer type liquid level switch ® DESCRIPTION INSTRUCTION MANUAL AND PARTS LIST Magnetrol's displacement type level switches offer the industrial user a wide choice of alarm and control configurations. Each unit utilizes a simple buoyancy principle and are well suited for simple or complex applications, such as foaming or surging liquids or agitated fluids, and usually cost less than other types of level switches. OPERATING PRINCIPLE Standard controls Operation is based upon simple buoyancy, whereby a spring is loaded with weighted displacers which are heavier than the liquid. Immersion of the displacers in the liquid results in buoyancy force change, which moves the spring upward. Since the spring moves only when the level moves on a displacer, spring movement (1) is always a small fraction of the level travel between displacers (2). A magnetic sleeve (3) is connected to the spring and operates within a non-magnetic barrier tube (4). Spring movement causes the magnetic sleeve to attract a pivoted magnet (5), actuating a switch mechanism (6) located outside the barrier tube. Built-in limit stops, prevent over stroking of the spring under level surge conditions. Pivot 6 Return spring 4 3 5 1 Rising level 2 Falling level Proof-er controls The purpose of the proof-er is to check the operation of a displacer control without having to raise the level in the tank. This is accomplished by pulling downward on the proof-er chain. This causes the spring loaded lever arm to lift the switch actuator, simulating a high or high high level condition. When the chain is released, the proof-er returns the actuator to its previous position to resume normal operation. Proof-er floating roof controls The proof-er roof top control is designed for installation on 'barrier' (floating roof) tanks. The control may be furnished with a lead displacer to prevent sparking. A stainless steel displacer is required if the control is to actuate in liquid as well as by the barrier. MODEL IDENTIFICATION A complete measuring system consists of: 1. Code for standard models (each unit is factory calibrated to operate on a given specific gravity within the min and the max values listed per model) or 2. Code for floating roof models. 1. Code for standard displacer switches BASIC MODEL NUMBER1 . – units for ALARM use ONLY A 1 5 B 1 5 C 1 5 One adjustable set point (fixed narrow differential) Two adjustable set points (fixed narrow differentials) Three adjustable set points (fixed narrow differentials), specify specific gravity of medium separately A 1 0 B 1 0 C 1 0 One adjustable wide differential Two adjustable wide differentials, specify operating sequence and specific gravity separately (see p. 11 & 12) Three adjustable wide differentials, specify operating sequence and specific gravity separately (see p. 11 & 12) 1. – units for ALARM / PUMP control use MATERIALS OF CONSTRUCTION (3 m (10') of suspension cable is standard supplied) Code Spring Trim Process Connection A 316 SST Carbon steel B (1.4401) D E Inconel 316 SST Carbon steel F (1.4401) K L 316 SST (1.4401) Carbon steel PROCESS CONNECTION .– threaded E 2 Displacer-clamps/ cable 316 SST (1.4401) 316 SST (1.4401) Monel (2.4360) Hastelloy C (2.4819) 316 SST (1.4401) 316 SST (1.4401) 2 1/2" NPT .– ANSI flanges G 3 3" 150 lbs G 4 3" 300 lbs H 3 4" 150 lbs H 4 4" 300 lbs K 3 6" 150 lbs K 4 6" 300 lbs ANSI ANSI ANSI ANSI ANSI ANSI RF RF RF RF RF RF Magnetic sleeve 400 series SST 316 SST (1.4401) 400 series SST 400 series SST – with low pressure Proof-er® ➀ Porcelain 316 SST (1.4401) – with medium pressure Proof-er® ➀ G Porcelain H 316 SST (1.4401) ➀ Proof-er® is available in carbon steel only 1 2 Standard NACE (not available with Proof-er® option) .– EN/DIN flanges 8 A DN 80, PN 16 8 B DN 80, PN 25/40 1 A DN 100, PN 16 1 B DN 100, PN 25/40 DISPLACER MATERIAL AND PROOF-ER® OPTION (for pressure ratings, refer to physical specifications table) – without Proof-er® A Porcelain B 316 SST (1.4401) D E Construction EN EN EN EN 1092-1 1092-1 1092-1 1092-1 Type Type Type Type B1 B1 B1 B1 can be used for NACE models not for NACE & not for C10-C15 models not for NACE & not for B10-B15, C10-C15 models SWITCH MECHANISM & ENCLOSURE Refer to table selections per displacer type A10-A15 (p. 3-4), B10-B15 (p. 4) & C10-C15 (p. 4). complete code for standard models X = product with a specific customer requirement 2. Code for floating roof models (not for NACE constructions) BASIC MODEL NUMBER – units for ALARM use ONLY A 1 5 B 1 5 One adjustable set point (fixed narrow differential) Two adjustable set points (fixed narrow differentials) MATERIAL OF CONSTRUCTION (3 m (10') of suspension cable is standard supplied) Trim Code Spring Process Connections A Inconel 316 SST (1.4401) Displacer clamps and cable Carbon steel Magnetic sleeve 316 SST (1.4401) Construction 400 series SST Standard PROCESS CONNECTION – size rating (consult factory for EN/DIN flanges) . – threaded E 2 2 1/2" NPT – ANSI flanges G 3 3" 150 3" 300 G 4 H 3 4" 150 H 4 4" 300 K 3 6" 150 K 4 6" 300 lbs lbs lbs lbs lbs lbs ANSI ANSI ANSI ANSI ANSI ANSI RF RF RF RF RF RF DISPLACER MATERIAL AND PROOF-ER® OPTION (for pressure ratings, refer to physical specifications table) – without Proof-er® P R M Brass Hollow brass (roof and liquid)➀ Stainless steel – with low pressure Proof-er® ➁ Q Brass T Hollow brass (roof and liquid)➀ N Stainless steel SWITCH MECHANISM & ENCLOSURE Refer to table selections per displacer type A10-A15 (below) & B10-B15 (p. 4) complete code for floating roof models 1 5 X = product with a specific customer requirement ➀ Available on model A15 only. Suitable for process liquids with SG ≥ 0,4 and a maximum pressure of 6,9 bar (100 psi) ➁ Proof-er® is available in carbon steel only Select electric switch mechanism & enclosure: A10 — A15 type displacer switches (see page 4 for switch ratings) Switch and Housing codes for A10 qty and switch type B C D HS U V W X F 8 ATEX (IP 66) Weather proof (IP 66) II 2G Ex d IIC T6 Gb II 1G EEx ia II C T6 cast Aluminium cast Aluminium cast Aluminium Switch and Housing codes for A15 FM (IP 66) Weather proof (IP 66) II 2G Ex d IIC T6 Gb NEMA 7/9 cast Iron cast Alu. M20 x 1,5 3/4" NPT cast Aluminium ATEX (IP 66) FM (IP 66) II 2G Ex d IIC T6 Gb II 1G EEx ia II C T6 II 2G Ex d IIC T6 Gb NEMA 7/9 cast Aluminium cast Aluminium cast Iron cast Alu. M20 x 1,5 3/4" NPT 1" NPT M20 x 1,5 1" NPT M20 x 1,5 1" NPT M20 x 1,5 1" NPT 1" NPT M20 x 1,5 1" NPT M20 x 1,5 1" NPT M20 x 1,5 1" NPT 1 x SPDT B2B BAB BK9 BC9 - - BK5 BU5 BKB B2Q BAQ BH9 BA9 - - BK5 BU5 BKQ 1 x DPDT B8B BDB BN9 BF9 - - BD5 BW5 BNB B8Q BDQ BJ9 BB9 - - BD5 BW5 BNQ 1 x SPDT C2B CAB CK9 CC9 C2T CAT CK5 CU5 CKB C2Q CAQ CH9 CA9 C2S CAS CK5 CU5 CKQ 1 x DPDT C8B CDB CN9 CF9 C8T CDT CD5 CW5 CNB C8Q CDQ CJ9 CB9 C8S CDS CD5 CW5 CNQ 1 x SPDT D2B DAB DK9 DC9 - - DK5 DU5 DKB D2Q DAQ DH9 DA9 - - DK5 DU5 DKQ 1 x DPDT D8B DDB DN9 DF9 - - DD5 DW5 DNB D8Q DDQ DJ9 DB9 - - DD5 DW5 DNQ 1 x SPDT H7A HM2 HFC HA9 - - HB3 HB4 HM3 H7A HM2 HFC HA9 - - HB3 HB4 HM3 1 x DPDT H7C HM6 HGC HB9 - - HB7 HB8 HM7 H7C HM6 HGC HB9 - - HB7 HB8 HM7 1 x SPDT U2B UAB UK9 UC9 U2T UAT UK5 UU5 UKB U2Q UAQ UH9 UA9 U2S UAS UK5 UU5 UKQ 1 x DPDT U8B UDB UN9 UF9 U8T UDT UD5 UW5 UNB U8Q UDQ UJ9 UB9 U8S UDS UD5 UW5 UNQ - - - - - VCS VES - - - - - - - V5S VBS - - - 1 x SPDT W2B WAB WK9 WC9 W2T WAT WK5 WU5 WKB W2Q WAQ WH9 WA9 W2S WAS WK5 WU5 WKQ 1 x DPDT W8B WDB WN9 WF9 W8T WDT WD5 WW5 WNB W8Q WDQ WJ9 WB9 W8S WDS WD5 WW5 WNQ 1 x SPDT X2B XAB XK9 XC9 X2T XAT XK5 XU5 XKB X2Q XAQ XH9 XA9 X2S XAS XK5 XU5 XKQ 1 x DPDT X8B XDB XN9 XF9 X8T XDT XD5 XW5 XNB X8Q XDQ XJ9 XB9 X8S XDS XD5 XW5 XNQ 1 x SPDT FCB FAB FK9 FC9 - - FK5 FU5 FKB F2Q FAQ FH9 FA9 - - FK5 FU5 FKQ 1 x DPDT FGB FDB FN9 FF9 - - FD5 FW5 FNB F8Q FDQ FJ9 FB9 - - FD5 FW5 FNQ 1 x SPDT 82B 8AB 8K9 8C9 - - 8K5 8U5 8KB 82Q 8AQ 8H9 8A9 - - 8K5 8U5 8KQ 1 x DPDT 88B 8DB 8N9 8F9 - - 8D5 8W5 8NB 88Q 8DQ 8J9 8B9 - - 8D5 8W5 8NQ 3 Select pneumatic switch mechanism & enclosure: A10 — A15 type displacer switches Pneumatic switch type Series J (open air) A10 codes Max supply pressure bar (psi) Max process temperature °C (°F) Bleed orifice ø mm (inches) NEMA 3R (IP 53) 4,1 (60) 200 (400) 2,39 (0.094) JHF 6,9 (100) Series K (closed circuit) 6,9 (100) 200 (400) 200 (400) 1,60 (0.063) A15 codes NEMA 3R (IP 53) JGF – JDE JEE KOF KOE Select electric switch mechanism & enclosure: B10 — B15 type displacer switches (see below for switch ratings) (no pneumatic switch mechanisms available.) Switch ➀ Type SPDT B DPDT SPDT C DPDT SPDT D DPDT SPDT U DPDT SPDT W DPDT SPDT X DPDT SPDT F DPDT SPDT 8 DPDT Weather proof (IP 66) cast Aluminium M20 x 1,5 B4B B1B C4B C1B D4B D1B U4B U1B W4B W1B X4B X1B FFB FHB 84B 81B 1" NPT BBB BEB CBB CEB DBB DEB UBB UEB WBB WEB XBB XEB FBB FEB 8BB 8EB II 2G Ex d IIC T6 Gb cast Aluminium M20 x 1,5 BL9 BP9 CL9 CP9 DL9 DP9 UL9 UP9 WL9 WP9 XL9 XP9 FL9 FP9 8L9 8P9 1" NPT BD9 BG9 CD9 CG9 DD9 DG9 UD9 UG9 WD9 ATEX (IP 66) II 1G EEx ia IIC T6 cast Aluminium M20 x 1,5 – – C4T C1T – – U4T U1T W4T 1" NPT – – CBT CET – – UBT UET WBT WG9 W1T WET FD9 – – XD9 XG9 FG9 8D9 8G9 X4T X1T – – – ➀ Proximity switches (switch type V) are available, consult factory for proper ordering information. XBT XET – – – II 2G Ex d IIC T6 Gb cast Iron M20 x 1,5 BL5 BO5 CL5 CO5 DL5 DO5 UL5 UO5 WL5 3/4" NPT BV5 BY5 8L5 BLB BOB CLB COB DV5 DLB DOB UV5 ULB UY5 UOB WV5 FV5 8O5 1" NPT DY5 FL5 FO5 cast Alu. CV5 WY5 XL5 NEMA 7/9 CY5 WO5 XO5 FM (IP 66) WLB WOB XLB XV5 XY5 XOB FLB FOB FY5 8V5 8LB 8Y5 8OB Select electric switch mechanism & enclosure: C10 — C15 type displacer switches (see below for switch ratings) (no pneumatic switch mechanisms available.) Switch Type O Q SPDT DPDT SPDT DPDT M20 x 1,5 Weather proof (IP 66) cast Aluminium O6B O1B Q6B Q1B AVAILABLE SWITCH MECHANISMS Type of switch module ➀ ➀ ➁ ➂ ➃ ➄ 4 Micro switch Micro switch Micro switch - DC current Micro switch with gold alloy contacts Hermetically sealed micro switch Hermetically sealed micro switch with silver plated contacts Hermetically sealed micro switch with gold plated contacts Proximity switch - type SJ 3.5 SN Pneumatic bleed type (open air) Pneumatic non bleed type (closed circuit) Hermetically sealed micro switch Hermetically sealed micro switch FM (IP 66) NEMA 7/9 cast Aluminium 1" NPT 1” NPT OCB OMB OEB OKB QCB QMB QEB Max. Process Temp. ➁ max 120 °C (250 °F) max 230 °C (450 °F) max 120 °C (250 °F) max 120 °C (250 °F) max 260 °C (500 °F) max 230 °C (450 °F) max 230 °C (450 °F) max 100 °C (210 °F) max 200 °C (400 °F) max 200 °C (400 °F) max 260 °C (500 °F) max 260 °C (500 °F) QKB Switch ratings – A res. ➂ 24 V DC 240 V AC 120 V AC 6 15 15 10 15 15 10 – 10 1 – 1 5 5 5 3 1 1 0,5 0,5 0,5 NA NA NA NA NA NA NA NA NA 4 – 2,5 3 – 1 For applications with heavy vibration, consult factory for suited switch modules. Max process temperature is specified at 40 °C (100 °F) ambient temperature and for non condensing applications. For more details - see bulletin BE 42-120. For condensing applications, max process temperature is down-rated to 200 °C (400 °F) @ 40 °C (100 °F) ambient. Q and O are the equivalent switch modules for models C10/C15. Code B/Q➄ C/O➄ D U HS ➃ W X V J K F 8 UNPACKING INSTALLATION Unpack the instrument carefully. Make sure all components have been removed from the packing material. Inspect all components for damage. Report any concealed damage to the carrier withing 24 hours. Check the contents of the packing slip and report any discrepancies to the factory. Check the nameplate model number to be sure it agrees with the packing slip and purchase order. Check and record the serial number for future reference when ordering parts. CAUTION: If re-shipping to another location, displacer assembly must again be secured using same strap and wire assembly. After unpacking, inspect all components to see that no damage has occurred during shipment. These units are in conformity with the provisions of: 1. Directive 94/9/EC for Equipment or protective system for use in potentially explosive atmospheres. EC-type examination certificate number ISSeP01ATEX027X (intrinsic safe units) or ISSeP09ATEX024X (Ex d units). 2. The PED directive 97/23/EC (pressure equipment directive). Safety accessories per category IV module H1. Nameplate: - part number - serial n° HANDLING CAUTION: The threaded connection link protruding from the head assembly is extremely fragile. DO NOT handle or place in a position such that any amount of force is placed on the stem. Proper operation of the control requires that the stem is not damaged or bent. MOUNTING CAUTION: Displacer spring and stem are fragile. Do not drop displacers into tank. Hand feed cable into position to avoid bending stem. Adjust the displacers on the displacer cable for the desired switch actuating levels. (Instruction tag attached to cable.) Screw displacer cable fitting to threaded connection link protruding from the underside of control. Be sure there are no tubes, rods, or other obstacles in the tank or vessel to interfere with the operation of the displacers. No guides into the tank are necessary unless liquid turbulence is excessive, in which case a "guided pipe" or tube should be at least 25 mm larger than the displacer diameter, open at the bottom end and with several vent holes located above the maximum high level of the liquid. Check installation of pipe or tube to be certain it is plumb. IMPORTANT: Before attaching Magnetrol control to tank or vessel, check with level to see that tank mounting flange or spud is horizontal. Proper operation of the control depends on the switch housing being plumb. WIRING NOTE: If control is equipped with pneumatic switch mechanism, disregard these instruction and refer to instruction bulletin on mechanism furnished for air (or gas) connections. Most Magnetrol control switch housings are designed to provide 360° positioning of cable entry by loosening the set screw(s) located under the housing base. Diagrams of the control's internal electrical circuits (switching action between terminals) will be found in the switch mechanism instruction bulletin included. On high temperature applications [above 120°C (250°F)] high temperature wire should be used between control and first junction box located in a cooler area. Supply wires (conductors) are brought into the switch housing, wrapped around the enclosing tube under the baffle plate and then brought up to the proper terminals. Excess wire should be positioned so as not to interfere with switch mechanism or housing cover. Some controls are furnished with an explosion proof (cast) switch housing or a vapor tight (gasketed) type. These housings are used in hazardous locations or when liquid temperature is so low that excessive condensation and frosting of switch parts is likely. After wiring connections have been completed, explosion proof housings must be "sealed" at the conduit outlet with suitable compound or "dope" to prevent entrance of air. Check cover to base fit on explosion proof and vapor tight housings to be certain gasketed joint is tight. A positive seal is necessary to prevent infiltration of moisture laden air or corrosive gases into switch housing. Connect power supply to control and test switch action by varying liquid level. If switch mechanism fails to function, check vertical alignment of control and consult installation bulletin on mechanism furnished. 5 INSTALLATION OBSERVE ALL APPLICABLE ELECTRICAL CODES AND PROPER WIRING PROCEDURES Cast iron - ATEX Cast aluminium - Weatherproof - ATEX - FM Cover locking screw (ATEX flameproof only) Screw Set Screw Screw Locking screw CAUTION: - DO NOT attempt to reposition cast aluminium housings without loosening the set screws; cast iron ATEX housings MAY NOT BE REPOSITIONED. ALWAYS retighten the set screw(s) after repositioning. - DO NOT attempt to unscrew the cover of ATEX flameproof housings before loosening the locking screw. ALWAYS retighten the locking screw after replacing the cover. PREVENTIVE MAINTENANCE If the following sections on "What to do" and "what to avoid" are observed, your Magnetrol instrument will operate reliably. WHAT TO DO 1. Keep control clean Be sure the switch housing cover is always in place on the control. This cover is designed to keep dust and dirt from interfering with switch mechanism operation. In addition, it protects against damaging moisture and acts as a safety feature by keeping bare wires and terminals from being exposed. Should the housing cover become damaged or misplaced, order a replacement immediately. 2. Inspect switch mechanisms, terminals and connections monthly – Dry contacts switches should be inspected for excessive wear on actuating lever or misalignment of adjustment screw at point of contact between screw and lever. Such conditions can cause false switch actuating levels. Adjust switch mechanism to compensate (if possible) or replace switch. DO NOT operate your control with defective or maladusted switch mechanisms (refer to bulletin on switch mechanism furnished for service instructions). – Magnetrol controls may sometimes be exposed to excessive heat or moisture. Under such conditions, insulation on electrical wires may become brittle, eventually breaking or peeling away. The resulting "bare" wires can cause short circuits. Check wiring carefully and replace at first sign of brittle insulation. 6 – Vibration may sometimes cause terminal screws to work loose. Check all terminal connections to be certain that screws are tight. Air (or gas) operating medium lines, subjected to vibration, may eventually crack or become loose at connections causing leakage. Check lines and connections carefully and repair or replace, if necessary. WHAT TO AVOID 1. NEVER leave switch housing cover of the control longer than necessary to make routing inspections. 2. NEVER use lubricants on pivots of switch mechanisms. A sufficient amount of lubricant has been applied at the factory to insure a lifetime of service. Further oiling is unnecessary and will only tend to attract dust and dirt which can interfere with mechanism operation. 3. NEVER attempt to make adjustments or replace switches without reading instructions carefully. Certain adjustments provided for in Magnetrol controls should not be attempted in the field. When in doubt, consult the factory or your local Magnetrol representative. 4. NEVER attempt to readjust magnetic attraction sleeves which are factory set. Tampering may cause failure of control while in service even though manual operation actuates switches. TROUBLESHOOTING Usually the first indication of improper operation is failure of the controlled equipment to function–pump will not start (or stop), signal lamps fail to light, etc. When these symptoms occur, whether at time of installation or during routing service thereafter, check the following external causes first. – – – – – – Fuses may be blown. Reset button(s) may need resetting. Power switch may be open. Controlled equipment may be faulty. Stem may be bent causing hang-up. Wiring (or medium lines) leading to control may be defective. If a thorough inspection of these possible conditions fails to locate the trouble, proceed next to a check of the control's switch mechanism. 1. Pull disconnect switch or otherwise assure that electrical circuit(s) through the control is deactivated. 2. Remove switch housing cover. 3. Swing magnet assembly in and out by hand, checking carefully for any sign of binding. Assembly should require no force, however slight, to move it through its full swing. 4. If binding exists, magnet may be rubbing enclosing tube or pivot sockets may be overly tight. Readjust pivot sockets as required until a slight amount of side play is evident. If magnet is rubbing, loosen magnet clamp screw and shift magnet position. 5. If switch magnet assembly swings freely and mechanism still fails to actuate, check installation of control to be certain it is within the specified three (3°) degrees of vertical (use spirit level on side of enclosing tube in two places, 90° apart). NOTE: As a matter of good practice, spare switches should be kept on hand at all times. If switch mechanism is operating satisfactorily, a test of the complete control's performance is the next likely step. 1. Reconnect power supply and carefully actuate switch mechanism manually (using a non-conductive tool on electrical switch mechanism) to dertermine whether controlled equipment will operate. Agency ATEX CCE ➀ FM FM/CSA ➁ IEC LRS Approval CAUTION: With electrical power "on" care should be taken to avoid contact with switch leads and connections at terminal block 2. If controlled equipment responds to manual actuation test, trouble may be located in level sensing portion of the control (displacers, spring, stem and magnetic attracting sleeve. NOTE: Check first to be certain liquid is entering tank or vessel. A valve may be closed or pipe line plugged. 3. With liquid in tank or vessel, proceed to check level sensing action by removing switch housing assembly. CAUTION: Be certain to pull disconnect switch or otherwise assure that electrical circuit(s) through control is deactivated. Close operating medium supply valve on controls equipped with pneumatic switch mechanisms. A. Disconnect wiring from supply side of switch mechanism(s) and remove electrical conduit or operating medium line connections to switch housing. B. Relieve pressure from tank or vessel and allow unit to cool. C. Remove switch housing assembly by loosening set screw located immediately below housing base. 4. With switch housing assembly removed, inspect attracting sleeve and inside of enclosing tube for excessive corrosion or solids build-up which could restrict movement, preventing sleeve from reaching field of switch magnet. 5. If trouble is still not located, proceed to remove the entire sensing unit from the tank or vessel by unbolting head flange or unscrewing mounting bushing. Inspect displacer assembly and all internal parts for any signs of damage. Check assembly for binding by supporting head flange or mounting bushing over the edge of a bench and move displacer assembly by hand. NOTE: When in doubt about the condition or performance of a Magnetrol control, return it to the factory. See "Our Service Policy" on page 16. AGENCY APPROVALS II 2G Ex d IIC T6 Gb, flameproof enclosure II 1G EEx ia IIC T6, intrinsically safe Explosion proof and intrinsically safe Class I, Div. 1, Groups C & D Class II, Div. 1, Groups E, F & G, Type NEMA 7/9 Non-Hazardous area Explosion proof area – Groups B, C, D, E, F & G Type NEMA 4X/7/9 Exd IIC T6 Lloyds Register of Shipping (marine applications) Russian Authorisation Standards ➁ Other approvals are available, consult factory for more details ➀ For CCE approved units, use the ATEX model numbers. ➁ Consult factory for proper model numbers and classifications 7 OPERATING SEQUENCES Series B10 units are factory calibrated with a choice of switch operating sequence. When ordering B10 units, an operating sequence and specific gravity MUST be provided. Series B 10 ALARM: Top switch, narrow differential fixed CONTROL: Bottom switch, wide differential adjustable Arrangement N° 1 CONTROL: Top switch, wide differential adjustable CONTROL: Top switch, wide differential adjustable CONTROL: Bottom switch, wide differential adjustable ALARM: Bottom switch, narrow differential fixed Arrangement N° 2 Arrangement N° 3 CONTROL: Top switch, wide differential adjustable CONTROL: Top switch, wide differential adjustable CONTROL: Bottom switch, wide differential adjustable CONTROL: Bottom switch, wide differential adjustable Arrangement N° 4 Arrangement N° 5 Series B 15 ALARM: Top switch, narrow differential fixed ALARM: Bottom switch, narrow differential fixed 8 OPERATING SEQUENCES cont. Series C10 units are factory calibrated with a choice of switch operating sequence. When ordering C10 units, an operating sequence and specific gravity MUST be provided. Series C 10 Upper switch wide diff. adjustable Upper switch wide diff. adjustable Lower switch wide diff. adjustable Lower switch wide diff. adjustable Arrangement A Middle switch wide diff. adjustable Lower switch wide diff. adjustable Arrangement D Middle switch wide diff. adjustable Middle switch wide diff. adjustable Middle switch wide diff. adjustable Upper switch narrow diff. fixed Upper switch wide diff. adjustable Lower switch wide diff. adjustable Arrangement B Arrangement C Upper switch narrow diff. fixed Upper switch wide diff. adjustable Middle switch wide diff. adjustable Lower switch wide diff. adj. Lower switch narrow diff. fixed Arrangement E Arrangement F Upper switch wide diff. adj. Middle switch wide diff. adjustable Middle switch wide diff. adjustable Lower switch narrow diff. fixed Arrangement G Series C 15 Upper switch narrow diff. fixed Middle switch narrow diff. fixed Lower switch narrow diff. fixed 9 ACTUATING LEVELS A10/A15 Type Standard actuating levels & liquid specific gravity – mm (divide by 25.4 for inch values). Liquid temp. °C °F 100 135 200 – 300 – 400 – 500 – 100 178 200 – 300 – 400 – 500 – Stainless steel Porcelain 40 90 150 200 260 40 90 150 200 260 0.60 A B 38 – – – – 61 – – – – 0.70 A B 104 122 – – – 135 150 – – – 30 51 – – – 51 71 – – – A10 0.80 A B 81 97 109 – – 104 119 130 – – 0.90 A B 28 64 46 76 61 86 – 86 – – 46 79 64 91 79 102 – 112 – – 25 41 53 66 – 41 56 69 81 – 1.00 A B 51 64 74 73 – 61 71 81 91 99 23 38 48 61 – 36 51 61 74 84 0.50 A B – – – – – 137 152 163 175 – – – – – – 51 66 76 89 – 0.60 A B 130 142 – – – 114 127 135 145 155 53 66 – – – 41 53 61 71 81 A15 0.70 0.80 A B A B 114 124 132 142 – 99 109 117 124 132 43 53 61 71 – 36 46 53 61 71 99 109 114 122 130 86 94 102 109 117 Rising 0.90 A B 43 89 53 96 58 104 66 109 74 117 30 76 41 84 46 91 53 96 61 104 38 81 46 89 53 94 58 99 66 107 28 69 36 76 43 81 48 86 56 94 36 43 48 53 61 25 33 38 43 50 Rising A A B Falling B A15 Falling A10 B15 Standard actuating levels & liquid specific gravity – mm (divide by 25.4 for inch values). SST P. Type Liquid temp. 0.70 °C °F A B C 40 100 – – – 40 100 241 127 124 90 200 – – – 150 300 – – – 200 400 – – – C10 0.80 D A B C – – – – 33 193 93 109 – 208 109 127 – – – – – – – – B15 D – 27 45 – – A 140 140 152 163 – 0.95 B C 50 94 50 93 68 107 78 119 – – D 25 25 38 50 – A 127 124 137 145 155 1.00 B C 43 89 43 86 55 102 63 112 73 124 Standard actuating levels & liquid specific gravity – mm (divide by 25.4 for inch values). Liquid temp. °C °F A 40 100 – 90 200 – 40 100 114 90 200 – 150 300 – 40 100 – 90 200 – 40 100 251 90 200 – 150 300 – Type Model SST Porc. C10 Arrgmt. A, B, C, E&G SST Porc. C10 Arrgmt. D&F SST Porc. C10 Arrgmt. A, B, C, E&G SST Porc. C10 Arrgmt. D&F 10 1.00 A B 40 90 40 90 150 40 90 40 90 150 100 200 100 200 300 100 200 100 200 300 A 76 – 79 91 86 168 – 183 193 178 0.58 B C – – – – 94 81 – – – – – – – – 94 81 – – – – 0.90 B C 61 69 – – 81 64 91 43 76 61 71 69 – – 81 64 91 43 76 61 D – – 58 – – – – 58 – – D 38 – 38 51 69 38 – 38 51 69 C10 – arrangements A, B, C, E, G, D & F 0.60 0.70 A B C D A B C D – – – – 64 56 56 51 – – – – – – – – 96 81 76 56 107 97 53 48 – – – – – – – – – – – – – – – – – – – – 190 66 56 51 – – – – – – – – 233 81 76 56 226 97 53 48 – – – – – – – – – – – – – – – – 1.00 1.10 A B C D A B C D 36 36 53 36 76 66 64 30 81 69 71 43 43 43 58 41 33 48 46 33 79 81 64 33 43 58 28 46 – – – – 41 46 43 61 – – – – 132 46 53 36 155 76 64 30 157 79 71 43 132 53 58 41 140 48 46 33 163 81 64 33 150 58 28 46 – – – – 137 46 43 61 – – – – A 58 – 46 81 – 175 – 170 188 – A 43 – 41 – – 127 – 132 – – Rising D 20 22 38 48 60 0.80 B C 51 48 – – 56 33 74 64 – – 61 48 – – 55 33 74 64 – – 1.20 B C 43 53 – – 56 48 – – – – 53 53 – – 56 48 – – – – A Falling B Rising C Falling D A D 43 – 43 58 – 43 – 43 58 – D 28 – 30 – – 28 – 30 – – B C D C10 Arrangement A, B & C A B C D A B C D C10 C10 Arrangement Arrangement E&G D&F C15 ACTUATING LEVELS cont. Liquid temp. °C (°F) -18°C to 54°C (0° to 130°F) Porc. SST Porc. SST Porc. Type Standard actuating levels & liquid specific gravity – mm (divide by 25.4 for inch values). A – B – 0.65 C D – – E – 196 56 155 157 0.90 48 127 36 91 114 41 1.20 94 28 74 168 66 132 51 124 46 102 F – A – A15 – 41 140 25 117 1.00 18 102 20 30 117 25 102 23 27 99 – 41 117 84 F A – 157 33 165 23 107 25 91 28 1.25 84 23 71 20 – B 36 135 50 132 28 – 25 E 97 41 109 1.10 97 25 – – 79 – Rising Falling F 23 A B Rising Falling C D 28 Rising E Falling 23 – F C15 B10/B15 Liquid temp. Series A thru E, J & K switches °C °F Porcelain SST 40 90 150 200 260 40 90 150 200 260 – 36 170 Not for floating roof models. A10 – E 0.80 C D SPECIFIC GRAFITY LIMITS A10/A15 P.N. code B C15 0.70 C D 100 200 300 400 500 100 200 300 400 500 0.60 0.70 0.80 1.00 1.10 0.60 0.62 0.65 0.70 0.75 to to to to to to to to to to 1.20 1.20 1.20 1.20 1.20 2.40 2.40 2.40 2.40 2.40 0.60 0.70 0.80 0.90 1.00 0.40 0.40 0.50 0.55 0.60 to to to to to to to to to to 1.20 1.20 1.20 1.20 1.20 1.65 1.65 1.65 1.65 1.65 Not for floating roof models. Part no. Liquid temp. Series A thru E switches code °C °F Porcelain SST B10 B15 40 90 150 200 260 40 90 150 200 260 100 200 300 400 500 100 200 300 400 500 0.60 0.64 0.80 1.00 1.10 0.95 1.10 to to to to to to to – – – 1.50 1.50 1.50 1.50 1.50 1.20 1.20 0.50 0.50 0.60 0.72 0.84 0.70 0.80 0.90 1.00 1.04 to to to to to to to to to to 1.00 1.00 1.00 1.00 1.00 1.20 1.20 1.20 1.20 1.20 C10/C15 Part no. Liquid temp. Series A thru E switches code °C °F Porcelain SST C10 C15 ① 40 90 150 55 100 200 300 130 0.65 to 1.20 0.95 to 1.10 – 0.80 to 1.25 ① Consult factory for high temperatures. 0.58 0.76 0.82 0.65 to to to to 1.20 1.00 1.00 1.00 11 DIMENSIONS IN mm (inches) Models A10/A15/B10/B15 Threaded mounting Y Y W V 80 (3.15) Outside Ø 73 (2.87) Housing type Models Weatherproof FM (NEMA 7/9) ATEX (Cast Alu) A15 with HS-switch ATEX (Cast Iron) Pneumatics Switch Module J Pneumatics Switch Module K mm A10 B10 B15 257 A15 excl. HS-switch 202 A10 / A15 / B10 / B15 249 C10 / C15 A10 A15 7.94 216 8.50 165 mm W inches 45 1.77 9.80 6.50 8.50 6.50 Models A10 A15 B10 B15 C10 C15 12 Displacer Type Porcelain Stainless steel Porcelain Stainless steel Porcelain Stainless steel Porcelain Stainless steel Porcelain Stainless steel Porcelain Stainless steel W 80 (3.15) 39 1.54 mm øX inches Outside Ø 73 (2.87) mm 127 121 143 143 124 121 140 149 162 146 197 184 mm Y 5.93 109 4.29 143 5.63 110 4.33 118 4.65 110 4.33 130 5.12 Threaded inches 5.00 4.75 5.62 5.62 4.88 4.75 5.50 5.88 6.38 5.75 7.75 7.25 A A min. Z inches 151 Allow 200 mm (7.87") overhead clearance / All housings are 360 ° rotatable Min. distance between mounting connection and top of displacer V A min. 10.12 14.81 216 A15 inches 376 165 A10 V Y Z W A min. X V Z W Models C10/C15 Flanged mounting Y V Z A min. Weatherproof X X X Z Models C10/C15 Threaded mounting Models A10/A15/B10/B15 Flanged mounting M20 x 1,5 (*) or 1" NPT (2 entries - 1 plugged) (*) not for FM (NEMA 7/9) M20 x 1,5 or 3/4" NPT (single entry - 2 entries at request) 1/4" NPT (1 entry) 1/4" NPT (2 entries) mm 178 171 194 194 175 171 191 200 213 197 248 235 Flanged inches 7.00 6.75 7.62 7.62 6.88 6.75 7.50 7.88 8.38 7.75 9.75 9.25 DIMENSIONS IN mm (inches) cont. Models A10/A15/B10/B15 - Standard models A10 A15 184 (7.24) Porcelain 229 (9.00) 127 (5.00) ø 65 (2.56) ø 65 (2.56) 267 (10.50) 152 (6.00) 152 (6.00) ø 64 (2.50) ø 64 (2.50) 127 (5.00) 152 (6.00) 229 (9.00) 114 (4.50) 184 (7.24) 127 (5.00) ø 65 (2.56) ø 65 (2.56) B15 127 (5.00) 184 (7.24) 92 (3.62) Stainless steel B10 152 (6.00) ø 64 (2.50) Models C10 & C15 - Standard models C10 operating sequence Arrangements (see page 9) A Porcelain A B A C15 operating sequence C B B B B B C A 163 (6.42) B 127 (5.00) Stainless steel F F C F F F F G G G G F 152 (6.00) G G 114 (4.50) Note: All displacers ø 64 (2.50). G D 291 (11.44) E G G H 305 (12.00) F F J J 229 (9.00) A D B E C H G B B D F A D C 92 (3.62) Arrangements (see page 9) B E C Note: All displacers ø 65 (2.56). A D A B C ø 64 (2.50) C G H G G B 163 (6.42) C 127 (5.00) ø 65 (2.56) E 219 (8.64) F 184 (7.24) F F J 229 (9.00) 191 (7.50) 152 (6.00) ø 64 (2.50) 13 DIMENSIONS IN mm (inches) cont. Models A15/B15 - Floating roof models Brass Hollow Brass A15 B15 38 (1.50) 51 (2) ø 64 (2.50) 25 (1) ø 64 (2.50) 229 (9) ø 64 (2.50) Stainless steel 14 55 (2,17) ø 64 (2.50) 40 (1.59) 27 (1.08) ø 64 (2.50) DIMENSIONS IN mm (inches) cont. Proof-er® 9 m (30') Cable assembly 50° 9 m (30') Cable assembly Threaded: 126 (4.96) 50° Flanged: 171 (6.74) 15 Partn°: REPLACEMENT PARTS Digit in partn°: X 1 2 3 4 5 6 7 8 9 10 Serial n°: See nameplate, always provide complete partn° and serial n° when ordering spares. X = product with a specific customer requirement CAUTION: Location of magnetic sleeve(s) must be maintained for proper switch actuation. Do NOT attempt to alter differential of control by repositioning jam nuts. 1 1 3 3 2 2 4 6 6 7 7 Typical single switch model (threaded connection) Typical dual switch model (flanged connection) 5 2 2 5 2 2 2 6 7 6 Typical model with Proof-er and floating roof displacer (threaded connection) 16 Typical model with Proof-er and floating roof displacer (flanged connection) 7 Switch and housing reference REPLACEMENT PARTS cont. Switch type Bulletin Housing BE 42-780 B, C, D, U, F, O, Q, W, X HS J K BE 42-783 BE 42-794 BE 42-685 BE 42-686 (1) Enclosing tube Housing type A10 032-6302-037 Cast aluminium housing for electric switch Cast iron housing for electric switch Pneumatic switch housing 032-6302-037 (2) Enclosing tube gasket (4) Mounting bushing (5) Proof-er cable kit [cable length = 9 m (30 ft)] Digit 4 A, E, F or L B, D or K all Digit 4 A, B, D, K or L E F Digit 4 A, B, D, K or L E or F all except A and B A10 089-5802-002 089-5804-002 089-5803-002 Digit 7 A, D or G B, E or H M or N P or Q R or T all Replacement part 012-1301-002 consult factory 089-5807-001 (3) Spring, stem and attraction sleeve kit Digit 7 A or B Replacement part Model (digits 1, 2 & 3) A15 B10 or B15 C10 or C15 032-6302-036 032-6302-037 032-6302-039 032-6344-001 not applicable 032-6302-036 not applicable A10 089-5327-001 089-5328-001 Replacement part Model (digits 1, 2 & 3) A15 B10 or B15 C10 or C15 089-5325-001 consult factory 089-5326-001 consult factory (6) Cable kit [cable length = 3 m (10 ft)] Replacement part Model (digits 1, 2 & 3) A15 B10 B15 089-5802-001 089-5804-001 089-5803-001 089-5802-003 089-5804-003 089-5803-003 089-5802-002 089-5804-002 089-5803-002 (7) Displacer + cable kit [cable length = 3 m (10 ft)] Replacement part Model (digits 1, 2 & 3) A10 A15 B10 B15 C10 089-5802-004 089-5804-004 089-5803-004 C10 C15 089-5802-003 089-5804-003 089-5803-003 C15 089-6141-001 089-6142-001 089-6143-001 089-6144-001 089-6153-001 089-6156-001 089-6149-001 089-6150-001 089-6151-001 089-6152-001 089-6155-001 089-6158-001 consult factory consult factory not applicable 089-6177-004 not applicable 089-6177-005 not applicable 089-6177-001 not applicable consult factory 17 18 19 IMPORTANT SERVICE POLICY Owners of Magnetrol products may request the return of a control; or, any part of a control for complete rebuilding or replacement. They will be rebuilt or replaced promptly. Magnetrol International will repair or replace the control, at no cost to the purchaser, (or owner) other than transportation cost if: a. Returned within the warranty period; and, b. The factory inspection finds the cause of the malfunction to be defective material or workmanship. If the trouble is the result of conditions beyond our control; or, is NOT covered by the warranty, there will be charges for labour and the parts required to rebuild or replace the equipment. In some cases, it may be expedient to ship replacement parts; or, in extreme cases a complete new control, to replace the original equipment before it is returned. If this is desired, notify the factory of both the model and serial numbers of the control to be replaced. In such cases, credit for the materials returned, will be determined on the basis of the applicability of our warranty. No claims for misapplication, labour, direct or consequential damage will be allowed. RETURNED MATERIAL PROCEDURE So that we may efficiently process any materials that are returned, it is essential that a “Return Material Authorisation” (RMA) form will be obtained from the factory. It is mandatory that this form will be attached to each material returned. This form is available through Magnetrolʼs local representative or by contacting the factory. Please supply the following information: 1. Purchaser Name 2. Description of Material 3. Serial Number and Ref Number 4. Desired Action 5. Reason for Return 6. Process details Any unit that was used in a process must be properly cleaned in accordance with the proper health and safety standards applicable by the owner, before it is returned to the factory. A material Safety Data Sheet (MSDS) must be attached at the outside of the transport crate or box. All shipments returned to the factory must be by prepaid transportation. Magnetrol will not accept collect shipments. All replacements will be shipped Ex Works. BULLETIN N°: EFFECTIVE: SUPERSEDES: UNDER RESERVE OF MODIFICATIONS BE 45-610.12 APRIL 2012 May 2005 www.magnetrol.com BENELUX FRANCE Heikensstraat 6, 9240 Zele, België -Belgique Tel. +32 (0)52.45.11.11 • Fax. +32 (0)52.45.09.93 • E-Mail: [email protected] DEUTSCHLAND Alte Ziegelei 2-4, D-51491 Overath Tel. +49 (0)2204 / 9536-0 • Fax. +49 (0)2204 / 9536-53 • E-Mail: [email protected] INDIA C-20 Community Centre, Janakpuri, New Delhi - 110 058 Tel. +91 (11) 41661840 • Fax +91 (11) 41661843 • E-Mail: [email protected] ITALIA Via Arese 12, I-20159 Milano Tel. +39 02 607.22.98 • Fax. +39 02 668.66.52 • E-Mail: [email protected] U.A.E. DAFZA Office 5EA 722 • PO Box 293671 • Dubai Tel. +971-4-6091735 • Fax +971-4-6091736 • E-Mail: [email protected] UNITED KINGDOM Unit 1 Regent Business Centre, Jubilee Road Burgess Hill West Sussex RH 15 9TL Tel. +44 (0)1444 871313 • Fax +44 (0)1444 871317 • E-Mail: [email protected]