® TUFFY® T3 Side Mounting Level Controls Tuffy liquid level switches are float actuated devices designed for horizontal mounting in a tank or vessel through threaded or flanged pipe connections. The compact size allows for installation in small vessels, while its many features provide a variety of application uses. The single switch mechanism is available in SPDT or DPDT forms on units designed for adjustable, narrow or wide differential and interface service. Compact and cost effective FEATURES * * * * * Maximum Process temperature: +400 °C (750 °F). Minimum Process temperature: -55 °C (-65 °F). Maximum process Pressure: 150 bar abs (2160 psi). Specific gravities as low as 0.4. Wetted parts in 316/316L (1.4401/1.4404) or Hastelloy C (2.4819). Available as: - Flanged - Threaded - Flanged or sealed cage mounted. External cage mounted Tuffy MODELS * * * * * Shut-off valve Narrow differential switch (for alarm functions) - standard pressure (up to 50 bar abs (720 psi) - high pressure (up to 150 bar (2160 psi). Wide adjustable differential switch (for control functions) Interface switch (detection of interface level between liquids). External cages. Compact versions: - pneumatic narrow differential switch - electric narrow differential switch. Safety check valve CL 3/4"NPT electrical connection Sour service (NACE). High/low alarm. Single pump control. Day storage tanks. Corrosive processes. Process vessels. Boiler low water cut off. Interface level. Dirty process high level w/offset. Installations in hazardous area. CL Shut-off valve CL Switch actuation level Drain valve APPLICATIONS * * * * * * * * * * Pressure vessel Typical piping arrangement AGENCY APPROVALS Agency Approvals (only for T3-series) ATEX (zone 0) FM/CSA① II 1/2G EEx d II C T6, explosion proof II 1G EEx ia II C T6, intrinsically safe Explosion proof ① Consult factory for proper partnumbers Worldwide level and flow solutions SWITCH MECHANISMS All TUFFY® are available with a selection of switch modules that vary in switch rating (Amp) and max process temperature allowance. The max temperature is dependent upon the housing material selected. Consult table below, before selecting the proper module in the order number structure on pages 3, 5, 7 or 9. Code 0 1 2 3 4 6 Electric switch rating V AC V DC Contacts and type 120 240 24 120 SPDT with silver contacts 10.0 10.0 6.0 0.6 DPDT with silver contacts 10.0 10.0 6.0 0.6 SPDT with gold plated contacts 0.1 0.1 DPDT with gold plated contacts 0.1 0.1 HS SPDT with silver contacts 1.0 1.0 3.0 0.5 HS SPDT with gold plated contacts 0.5 0.5 0.5 0.5 Process temperature range @ 40 °C (100 °F) ambient temp. Cast Iron Cast Aluminium -40 °C to +400 °C (-40 °F to +750 °F) -40 °C to +345 °C (-40 °F to +650 °F) -40 °C to +400 °C (-40 °F to +750 °F) -40 °C to +345 °C (-40 °F to +650 °F) -40 °C to +190 °C (-40 °F to +375 °F) -40 °C to +160 °C (-40 °F to +325 °F) -40 °C to +190 °C (-40 °F to +375 °F) -40 °C to +160 °C (-40 °F to +325 °F) -55 °C to +400 °C (-65 °F to +750 °F) -55 °C to +345 °C (-65 °F to +650 °F) -55 °C to +400 °C (-65 °F to +750 °F) -55 °C to +345 °C (-65 °F to +650 °F) HOUSINGS All TUFFY® are available with an IP 65 weatherproof housing in anti corrosive coated cast iron or cast aluminium. The TUFFY® housings are built to meet explosion proof requirements according to ATEX, FM or CSA norms. The wetted parts are available in 316/316L (1.4401/1.4404) or Hastelloy C (2.4819). All dark-grey coloured parts of below drawing follow the materials as per housing selection, all light-grey coloured parts follow the materials as per float selection (wetted parts). Cable entries: M20 x 1.5 or 3/4" NPT Cable entries: M20 x 1.5 or 3/4" NPT PHYSICAL SPECIFICATIONS Description Specification Measured variable Physical range Liquid level Narrow differential: 13 mm (0.5") Adjustable differential: up to 464 mm (18.26") Interface Service Differential: 44 mm (1.72") Interface: min S.G. difference between both liquids: 0,1 From -55 °C (-65 °F) up to +400 °C (750 °F) depending switch/housing selection Standard models: up to 50 bar abs. (720 psi) High pressure models: up to 150 bar abs. (2160 psi) 316/316L (1.4401/1.4404) or Hastelloy C (2.4819) Carbon steel 316/316L (1.4401/1.4404) or Carbon steel with 316/316L (1.4401/1.4404) cladding Hastelloy C (2.4819) or Carbon steel with Hastelloy C (2.4819) cladding Cast aluminium or cast iron Process temperature Process pressure Wetted parts Flange materials Housing materials ELECTRICAL SPECIFICATIONS Description Specification Switch ratings Up to 10 A @ 240 V AC Up to 6.0 A @ 24 V DC Single SPDT or single DPDT contacts Dry contact with silver or gold plated contacts Hermetically sealed for corrosive environment ATEX II 1/2G EEx d II C T6, explosion proof (Zone 0) ATEX II 1G EEx ia II C T6, intrinsically safe NEMA 4X/7/9, Class 1, Div 1, Groups B, C & D 3/4" NPT and M20 x 1,5 Signal output Switch types Approvals Cable entries 2 PRINCIPLE OF OPERATION Float Magnet The Tuffy achieves switching action through the use of a magnetic switch mechanism and a magnet attached to the float assembly. Separating the two magnets is a non-magnetic pressure barrier. As the liquid level changes, the float, and therefore the float magnet, moves. The float and switch magnets repel each other causing movement of the switch mechanism, tripping the switch and making or breaking an electrical circuit. Non-magnetic Float holder (pressure boundary) Switch Magnet SELECTION DATA Narrow Differential: Wide Differential: Interface Service: Single Liquid: Adjustable Differential: Switch differential of approximately 13 mm (0.5") (44 mm (1.72") on interface unit), for actuation of an alarm or system shutdown. Switch differential from approximately 23 mm (0.91") to 127 mm (5.01"), for valve or pump control. Switch to detect the interface between two liquids with SGs that differ by at least 0,1 kg/dm3. Switch to detect the top of layer of a single liquid with no other liquid above it. Wide switch differential from approximately 35 (1.36") to 464 (18.26"), which may be adjusted in the field by repositioning pins on the pivot plate. T3B Interface Hast C Wetted Parts Narrow Differential Single Liquid T33 NPT Conn. Carbon steel and/or 316 SS Wetted Parts Flg Conn. 0.4 min SG 50 bar T31 0.6 min SG 103 bar T35 up to 300# ANSI up to PN40 - EN/DIN 0.4 min SG T31 up to 600# ANSI up to PN63 - EN/DIN 0.6 min SG T35 up to 900# ANSI up to PN160 - EN/DIN 0.6 min SG T32 pneumatic Compact NPT Conn. 0.4 min SG 34 bar 0.6 min SG 103 bar 039 Electric Wide Adjustable Differential Single Liquid Carbon steel and/or 316 SS Wetted Parts NPT Conn. Flg Conn. 0.78 min SG 50 bar T3C EXPEDITE SHIP PLAN (ESP) Several Tuffy devices are available for quick shipment, within max. 3 weeks after factory receipt of purchase order, through the Expedite Ship Plan (ESP). Models covered by ESP service are conveniently colour coded in the selection data charts. To take advantage of ESP, simply match the colour coded model number codes (standard dimensions apply). ESP service may not apply to orders of ten units or more. Contact your local representative for lead times on larger volume orders, as well as other products and options. 3 T31 AND T35: THREADED NARROW DIFFERENTIAL DIMENSIONS in mm (inches) T31: 220 (8.66) T35: 200 (7.86) 211 (8.29) 84 (3.29) T31: 91 (3.59) T35: 85 (3.33) 112 (4.39) Cable entries: M20 x 1.5 or 3/4" NPT 2" NPT ORDER CODE Process connection: 2" NPT Max temperature: switch selection dependant – see table on page 2 Max pressure: 50 bar abs. (720 psi) / 103 bar abs. (1500 psi) Level Differential: 13 mm (0,5") T 3 1 - 0 0 2 N T 3 5 - 0 0 2 N Threaded Tuffy with 316/316L (1.4401/1.4404) float - min. S.G. 0,4 / max 50 bar abs. ( 720 psi) Threaded Tuffy with 316/316L (1.4401/1.4404) float - min. S.G. 0,6 / max 103 bar abs. (1500 psi) DESIGN CODE (All wetted parts in 316/316L (1.4401/1.4404)) B Standard design F ANSI/ASME B31.3 design K NACE design P NACE & ANSI/ASME B31.3 design SWITCH TYPE (see table on page 2 for full details) 0 SPDT with silver contacts 1 DPDT with silver contacts 2 SPDT with gold plated contacts 3 DPDT with gold plated contacts 4 Hermetically sealed, SPDT with silver contacts 6 Hermetically sealed, SPDT with gold plated contacts HOUSING MATERIALS AND CABLE ENTRY Consult factory for proper partnumbers for FM/CSA approved units 1 2 3 4 M N P R T 3 4 0 0 2 N Cast Cast Cast Cast Cast Cast Cast Cast aluminium, single 3/4" NPT cable entry, iron, single 3/4" NPT cable entry, aluminium, single M20 x 1,5 cable entry, iron, single M20 x 1,5 cable entry, aluminium, single 3/4" NPT cable entry, iron, single 3/4" NPT cable entry, aluminium, single M20 x 1,5 cable entry, iron, single M20 x 1,5 cable entry, complete order code for threaded TUFFY® ATEX II 1/2G EEx d II C T6 ATEX II 1/2G EEx d II C T6 ATEX II 1/2G EEx d II C T6 ATEX II 1/2G EEx d II C T6 ATEX II 1G EEx ia II C T6 ATEX II 1G EEx ia II C T6 ATEX II 1G EEx ia II C T6 ATEX II 1G EEx ia II C T6 T31, T33 AND T35: FLANGED NARROW DIFFERENTIAL DIMENSIONS in mm (inches) T31: 221 (8.72) T33: 190 (7.50) T35: 201 (7.92) 211 (8.29) 85 (3.35) T31/T33: 91 (3.59) T35: 85 (3.33) 112 (4.39) Cable entries: M20 x 1.5 or 3/4" NPT ORDER CODE Process connection: up to 600 lbs ANSI / PN 63 flanges Max temperature: switch selection dependant – see table on page 2 Max pressure: 50 bar abs. (720 psi) / 103 bar abs (1500 psi), or limited to flange rating. Level Differential: 13 mm (0.5") T 3 1 - 0 0 T 3 3 - 0 0 T 3 5 - 0 0 Flanged Tuffy with 316/316L (1.4401/1.4404) float - min. S.G. 0,4 / max 50 bar abs. (720 psi) Flanged Tuffy with Hastelloy C (2.4819) float - min. S.G. 0,65 / max 50 bar abs. (720 psi) Flanged Tuffy with 316/316L (1.4401/1.4404) float - min. S.G. 0,6 / max 103 bar abs. (1500 psi) PROCESS CONNECTION – ANSI Flanges 3 A 3" 150 lbs RF ANSI Flange 3 B 3" 300 lbs RF ANSI Flange 3 C 3" 600 lbs RF ANSI Flange 4 A 4" 150 lbs RF ANSI Flange 4 B 4" 300 lbs RF ANSI Flange 4 C 4" 600 lbs RF ANSI Flange 6 B 6" 300 lbs RF ANSI Flange PROCESS CONNECTION – EN/DIN Flanges A 1 DN 80, PN 16 EN 1092-1 Type A 2 DN 80, PN 25/40 EN 1092-1 Type A 3 DN 80, PN 63 EN 1092-1 Type B 1 DN 100, PN 16 EN 1092-1 Type B 2 DN 100, PN 25/40 EN 1092-1 Type B 3 DN 100, PN 63 EN 1092-1 Type D 2 DN 150, PN 25/40 EN 1092-1 Type DESIGN CODE AND FLANGE MATERIAL Design codes Standard ANSI/ NACE ANSI/ASME ASME B31.3 B31.3 & NACE – – 2 1 A E J N B F K P C➀ G➀ L➀ R➀ H➀ M➀ T➀ D➀ ➀ B1 B1 B2 B1 B1 B2 B1 Flange material Carbon steel Carbon steel w. 316/316L cladding 316/316L stainless steel Carbon steel w. Hastelloy C cladding Hastelloy C (2.4819) Only valid for mod. T33 SWITCH TYPE (see table on page 2 for full details) 0 SPDT with silver contacts 1 DPDT with silver contacts 2 SPDT with gold plated contacts DPDT with gold plated contacts 3 Hermetically sealed, SPDT with silver contacts 4 Hermetically sealed, SPDT with gold plated contacts 6 HOUSING MATERIALS AND CABLE ENTRY Consult factory for proper partnumbers for FM/CSA approved units 1 2 3 4 M N P R T 3 0 0 Cast Cast Cast Cast Cast Cast Cast Cast aluminium, single 3/4" NPT cable entry, iron, single 3/4" NPT cable entry, aluminium, single M20 x 1,5 cable entry, iron, single M20 x 1,5 cable entry, aluminium, single 3/4" NPT cable entry, iron, single 3/4" NPT cable entry, aluminium, single M20 x 1,5 cable entry, iron, single M20 x 1,5 cable entry, ATEX II 1/2G EEx d II C T6 ATEX II 1/2G EEx d II C T6 ATEX II 1/2G EEx d II C T6 ATEX II 1/2G EEx d II C T6 ATEX II 1G EEx ia II C T6 ATEX II 1G EEx ia II C T6 ATEX II 1G EEx ia II C T6 ATEX II 1G EEx ia II C T6 complete order code for flanged TUFFY® 5 T32: FLANGED HIGH PRESSURE NARROW DIFFERENTIAL DIMENSIONS in mm (inches) 211 (8.29) 204 (8.02) 85 (3.35) 85 (3.35) 112 (4.39) Cable entries: M20 x 1.5 or 3/4" NPT ORDER CODE Process connection: up to 900 lbs ANSI / PN 160 flanges Max temperature: switch selection dependant – see table on page 2 Max pressure: 150 bar abs. (2160 psi) Level differential: 13 mm (0,5") T 3 2 - 0 0 Flanged Tuffy with 316/316L (1.4401/1.4404) float - min. S.G. 0,6 / max 150 bar abs. (2160 psi) PROCESS CONNECTION – ANSI Flanges 3 D 3" 900 lbs RF ANSI Flange 4 D 4" 900 lbs RF ANSI Flange PROCESS CONNECTION – EN/DIN Flanges A 4 DN 80, PN 100 EN 1092-1 Type B2 A 5 DN 80, PN 160 DIN 2527 Form E flange B 4 DN 100, PN 100 EN 1092-1 Type B2 B 5 DN 100, PN 160 DIN 2527 Form E flange DESIGN CODE AND FLANGE MATERIAL Standard 1 A B Design codes ANSI/ NACE ASM B31.3 2 – E J F K ANSI/ASM B31.3 & NACE – N P Flange material Carbon steel Carbon steel w. 316/316L cladding 316/316L stainless steel SWITCH TYPE (see table on page 2 for full details) SPDT with silver contacts 0 DPDT with silver contacts 1 2 SPDT with gold plated contacts 3 DPDT with gold plated contacts Hermetically sealed, SPDT with silver contacts 4 6 Hermetically sealed, SPDT with gold plated contacts HOUSING MATERIALS AND CABLE ENTRY Consult factory for proper partnumbers for FM/CSA approved units 1 2 3 4 M N P R T 3 2 6 0 0 Cast Cast Cast Cast Cast Cast Cast Cast aluminium, single 3/4" NPT cable entry, iron, single 3/4" NPT cable entry, aluminium, single M20 x 1,5 cable entry, iron, single M20 x 1,5 cable entry, aluminium, single 3/4" NPT cable entry, iron, single 3/4" NPT cable entry, aluminium, single M20 x 1,5 cable entry, iron, single M20 x 1,5 cable entry, ATEX II 1/2G EEx d II C T6 ATEX II 1/2G EEx d II C T6 ATEX II 1/2G EEx d II C T6 ATEX II 1/2G EEx d II C T6 ATEX II 1G EEx ia II C T6 ATEX II 1G EEx ia II C T6 ATEX II 1G EEx ia II C T6 ATEX II 1G EEx ia II C T6 complete order code for flanged high pressure TUFFY® T3C: ADJUSTABLE WIDE DIFFERENTIAL DIMENSIONS in mm (inches) 209 (8.23) 85 (3.35) Stem length (code 4): 327 (12.86) Stem length (code 8): 422 (16.61) Stem length (code C): 543 (21.36) 112 (4.39) Stem length (code 4): 346 (13.62) Stem length (code 8): 471 (18.54) Stem length (code C): 629 (24.76) Stem le Dimension Stem le ngth (code 4 "A" Stem le ngth (code 8):): 95 (3.75) ngth (c ode C): 190 (7.50) 311 (12 .25) Cable entries: M20 x 1.5 or 3/4" NPT ORDER CODE Process connection: up to 300 lbs ANSI / PN 40 flanges Max temperature: switch selection dependant – see table on page 2 Max pressure: 50 bar abs. (720 psi) Level Differential: adjustable from 35 mm (1.36") to 464 mm (18.26") T 3 C Adjustable diff. Tuffy with 316/316L (1.4401/1.4404) float - min. S.G. 0,78 / max 50 bar abs. (720 psi) STEM EXTENSION LENGTH - DIMENSION "A" 95 mm (3.75") stem extension 4 8 190 mm (7.50") stem extension C 311 mm (12.25") stem extension PROCESS CONNECTION – ANSI Flanges 3 A 3" 150 lbs RF ANSI Flange 3 B 3" 300 lbs RF ANSI Flange 4 A 4" 150 lbs RF ANSI Flange 4 B 4" 300 lbs RF ANSI Flange 5 A 5" 150 lbs RF ANSI Flange 5 B 5" 300 lbs RF ANSI Flange 6 A 6" 150 lbs RF ANSI Flange 6 B 6" 300 lbs RF ANSI Flange PROCESS CONNECTION – EN/DIN Flanges A 1 DN 80, PN 16 EN 1092-1 Type A 2 DN 80, PN 25/40 EN 1092-1 Type B 1 DN 100, PN 16 EN 1092-1 Type B 2 DN 100, PN 25/40 EN 1092-1 Type C 1 DN 125, PN 16 EN 1092-1 Type C 2 DN 125, PN 25/40 EN 1092-1 Type D 1 DN 150, PN 16 EN 1092-1 Type D 2 DN 150, PN 25/40 EN 1092-1 Type DESIGN CODE AND FLANGE MATERIAL Design codes ANSI/ASME ANSI/ NACE Standard ASME B31.3 B31.3 & NACE – – 2 1 A E J N B F K P B1 B1 B1 B1 B1 B1 B1 B1 Flange material Carbon steel Carbon steel w. 316/316L cladding 316/316L stainless steel SWITCH TYPE (see table on page 2 for full details) 0 SPDT with silver contacts 1 DPDT with silver contacts SPDT with gold plated contacts 2 DPDT with gold plated contacts 3 4 Hermetically sealed, SPDT with silver contacts Hermetically sealed, SPDT with gold plated contacts 6 HOUSING MATERIALS AND CABLE ENTRY Consult factory for proper partnumbers for FM/CSA approved units 1 2 3 4 M N P R T 3 C 0 Cast Cast Cast Cast Cast Cast Cast Cast aluminium, single 3/4" NPT cable entry, iron, single 3/4" NPT cable entry, aluminium, single M20 x 1,5 cable entry, iron, single M20 x 1,5 cable entry, aluminium, single 3/4" NPT cable entry, iron, single 3/4" NPT cable entry, aluminium, single M20 x 1,5 cable entry, iron, single M20 x 1,5 cable entry, ATEX II 1/2G EEx d II C T6 ATEX II 1/2G EEx d II C T6 ATEX II 1/2G EEx d II C T6 ATEX II 1/2G EEx d II C T6 ATEX II 1G EEx ia II C T6 ATEX II 1G EEx ia II C T6 ATEX II 1G EEx ia II C T6 ATEX II 1G EEx ia II C T6 complete order code for adjustable differential TUFFY® 7 T3B: INTERFACE DIMENSIONS in mm (inches) 448 (17.62) 209 (8.23) 85 (3.35) 172 (6.78) 112 (4.39) Cable entries: M20 x 1.5 or 3/4" NPT ORDER CODE Process connection: up to 300 lbs ANSI / PN 40 flanges Max temperature: switch selection dependant – see table on page 2 Max pressure: 50 bar abs. (720 psi) Min S.G. of lower liquid: 0,81 kg/dm3 Min S.G. difference between both liquids: 0,1 kg/dm3 Level differential: 44 mm (1.72") T 3 B Interface Tuffy with 316/316L (1.4401/1.4404) float - max 50 bar abs. (720 psi) SPECIFIC GRAVITY OF LOWER LIQUID (consult factory for S.G. higher than 1.0 kg/dm3) 0,81 0,82 A B 0,83 C 0,84 D 0,85 E 0,86 F 0,87 G 0,88 H 0,89 J 0,90 K Specific Gravity Code 0,91 0,92 L M 0,93 N 0,94 P 0,95 R 0,96 S 0,97 T 0,98 U 0,99 V 1 W Specific Gravity Code PROCESS CONNECTION – ANSI Flanges 3 A 3" 150 lbs RF ANSI Flange 3 B 3" 300 lbs RF ANSI Flange 4 A 4" 150 lbs RF ANSI Flange 4 B 4" 300 lbs RF ANSI Flange 5 A 5" 150 lbs RF ANSI Flange 5 B 5" 300 lbs RF ANSI Flange 6 A 6" 150 lbs RF ANSI Flange 6 B 6" 300 lbs RF ANSI Flange PROCESS CONNECTION – EN/DIN Flanges A 1 DN 80, PN 16 EN 1092-1 Type A 2 DN 80, PN 25/40 EN 1092-1 Type B 1 DN 100, PN 16 EN 1092-1 Type B 2 DN 100, PN 25/40 EN 1092-1 Type C 1 DN 125, PN 16 EN 1092-1 Type C 2 DN 125, PN 25/40 EN 1092-1 Type D 1 DN 150, PN 16 EN 1092-1 Type D 2 DN 150, PN 25/40 EN 1092-1 Type DESIGN CODE AND FLANGE MATERIAL Design codes Standard ANSI/ NACE ANSI/ASME ASME B31.3 B31.3 & NACE – – 2 1 N J E A B F K P B1 B1 B1 B1 B1 B1 B1 B1 Flange material Carbon steel Carbon steel w. 316/316L cladding 316/316L stainless steel SWITCH TYPE (see table on page 2 for full details) 0 SPDT with silver contacts 1 DPDT with silver contacts 2 SPDT with gold plated contacts DPDT with gold plated contacts 3 Hermetically sealed, SPDT with silver contacts 4 Hermetically sealed, SPDT with gold plated contacts 6 HOUSING MATERIALS AND CABLE ENTRY Consult factory for proper partnumbers for FM/CSA approved units 1 2 3 4 M N P R T 3 B 8 0 Cast Cast Cast Cast Cast Cast Cast Cast aluminium, single 3/4" NPT cable entry, iron, single 3/4" NPT cable entry, aluminium, single M20 x 1,5 cable entry, iron, single M20 x 1,5 cable entry, aluminium, single 3/4" NPT cable entry, iron, single 3/4" NPT cable entry, aluminium, single M20 x 1,5 cable entry, iron, single M20 x 1,5 cable entry, complete order code for interface TUFFY® ATEX II 1/2G EEx d II C T6 ATEX II 1/2G EEx d II C T6 ATEX II 1/2G EEx d II C T6 ATEX II 1/2G EEx d II C T6 ATEX II 1G EEx ia II C T6 ATEX II 1G EEx ia II C T6 ATEX II 1G EEx ia II C T6 ATEX II 1G EEx ia II C T6 039: PNEUMATIC COMPACT TUFFY (Narrow differential) DIMENSIONS in mm (inches) 329 (12.94) SP. GR. 0.4 min – 226 (8.91) Float size = 51 ø x 130 long (2.00 x 5.12) SP. GR. 0.6 min – 202 (7.96) Float size = 51 ø x 116 long (2.00 x 4.57) 1/4" NPT inlet connection standard (B) 1/4" NPT inlet connection standard (A) 76 max. (3.00) nozzle length C L 64 (2.50) Switch actuates rising level 19 (.75) switch differential float minimum clearance 95 (3.75) Switch actuates falling level 1/4" NPT outlet connection standard (C) 2" NPT ORDER CODE Process connection: 2" NPT Max temperature: 150 °C (300 °F) @ 103 bar (1500 psi) - S.G: 0,6 and 34 bar (500 psi) - S.G: 0,4 Max pressure: 103 bar (S.G: 0,6), 34 bar (S.G: 0,4) Supply pressure: vacuum – 13,8 bar (200 psi) Max leakage rate: 14.16 l/h (0.5 SCFH) @ 6,9 bar (100 psi) Max air flow: 0,34 m3/h (12 SCFH) 0 3 9 - 6 0 0 0 - 1 0 Tuffy level switch, with non-bleed pneumatic switch SPECIFIC GRAVITY 0 4 0 3 9 6 0 0 0 0.60 min. specific gravity 0.40 min. specific gravity complete order code for pneumatic TUFFY® 1 0 039: ELECTRIC COMPACT TUFFY (Narrow differential) - for General Purpose only DIMENSIONS in mm (inches) 390 or 404 (15.35 or 15.90) SP. GR. 0.4 min – 217 (8.56) Float size = 51 ø x 130 long (2.00 x 5.12) SP. GR. 0.6 min – 203 (8.01) Float size = 51 ø x 116 long (2.00 x 4.57) 187 (7.38) 76 max. (3.00) nozzle length Switch actuates rising level C L 73 (2.88) 38 (1.75) switch differential Switch actuates falling level float minimum clearance 95 (3.75) 2" NPT M20 x 1.5 3/4" NPT electrical connection Switch housing carbon steel ORDER CODE Process connection: 2" NPT Max temperature: 205 °C (400 °F) @ 103 bar (1500 psi) - S.G: 0,6 or 0,4 Max pressure: 103 bar (S.G: 0,6), 34 bar (S.G: 0,4) Electric switch rating: SPDT: 5 A (V AC), 5 A (28 V DC), 0,5 A (125 V DC), 0,25 A (230 V DC) DPDT: 10 A (V AC) 0 0 3 9 - 5 0 0 0 - 1 0 3 9 - 5 0 0 0 - 6 0 Tuffy level switch, with SPDT Micro switch - max 5A Tuffy level switch, with DPDT Micro switch - max 10A SPECIFIC GRAVITY 0 4 0 3 9 5 0 0 0 0 0.60 min. specific gravity 0.40 min. specific gravity complete order code for electric TUFFY® 9 EXTERNAL CAGES FOR NARROW DIFFERENTIAL TUFFY (T31/T32/T33/T35) DIMENSIONS in mm (inches) CAGE – STYLE ▼ body flange ▼ Flanged type 035 cage Sealed type 033 cage chamber flange 114 (4.50) 150 (6.00) 114 (4.50) 187 (7.36) 180 (7.00) 187 (7.40) CAGE – PROCESS CONNECTION Threaded/welded DIMENSIONS 'A' CONNECTION dimension 'A' Flanged NPT-F thread Socket weld Butt weld 3/4" 1" 1 1/2" 2" 154 (6.06) 154 (6.06) 162 (6.38) 164 (6.46) 164 (6.46) 171 (6.73) 168 (6.61) 186 (7.32) 184 (7.24) 168 (6.61) 202 (7.95) 194 (7.84) process flange ▼ 213 (8.38) 213 (8.38) 213 (8.38) 200 (7.87) 250 (9.84) 250 (9.84) 10 200 (7.87) 200 (7.87) 200 (7.87) 213 (8.38) ORDER CODE 0 0 3 3 3 5 4" sealed Tuffy cage (2" threaded TUFFY® in cage) 4" flanged Tuffy cage (matches selected flanged TUFFY®) MATERIALS OF CONSTRUCTION 4 Carbon steel body with 316 stainless steel trim 5 316/316L (double certified) stainless steel body with 316 stainless steel trim PROCESS CONNECTION – ANSI TYPE RATING NPT-F Socket Butt Slip on flange threaded weld weld RF 150 lb 300 lb 600 lb A B C D E Weld neck flange SCH 80 RF 150 lb 300 lb 600 lb RJ 600 lb F G L PROCESS CONNECTION – EN/DIN TYPE RATING Form C (EN1092-1 Type B1) PN 6 PN 10 PN 16 PN 25 1 2 3 PN 40 4 1 C D DN 40 DN 50 3 5 P P 8 2" 2 EXTERNAL CAGE CONFIGURATION M N 6 1 1/2" B PROCESS CONNECTION – DIN SIZE DN 20 DN 25 N Form E (EN1092-1 Type B2) PN 63 PN 100 5 PROCESS CONNECTION – ANSI SIZE 3/4" 1" A M RJ 600 lb R S BODY/ CHAMBER FLANGE 0 1 2 3 0 3 0 0 For N / P/ R / S cage configurations rating is identical to process flange rating For M cage configurations rating: 4" – 150 lb RF flange For M cage configurations rating: 4" – 300 lb RF flange For M cage configurations rating: 4" – 600 lb RF flange complete order code for external cage 11 optional mounting flanges for 2" NPT threaded 039 TUFFY models Raised face mounting flanges are available in the sizes and materials shown below. Consult factory (C/F) for additional flange sizes. ANSI RF Flange Part number 316/316L (1.4401/1.4404) Carbon steel 004-6820-024 004-6820-001 004-6820-025 004-6820-007 6" 004-6820-026 004-6820-016 3" 004-6820-005 004-6820-002 004-6820-011 004-6820-008 6" Consult factory Consult factory 3" 004-6820-006 004-6820-003 Size Rating 3" 4" 150 lbs 4" 300 lbs 4" 600 lbs 6" 004-6820-012 004-6820-009 Consult factory Consult factory QUALITY ASSURANCE - ISO 9001:2000 THE QUALITY ASSURANCE SYSTEM IN PLACE AT MAGNETROL GUARANTEES THE HIGHEST LEVEL OF QUALITY DURING THE DESIGN, THE CONSTRUCTION AND THE SERVICE OF CONTROLS. OUR QUALITY ASSURANCE SYSTEM IS APPROVED AND CERTIFIED TO ISO 9001:2000 AND OUR TOTAL COMPANY IS COMMITTED TO PROVIDING FULL CUSTOMER SATISFACTION BOTH IN QUALITY PRODUCTS AND QUALITY SERVICE. PRODUCT WARRANTY :2000 ALL MAGNETROL MECHANICAL LEVEL CONTROLS ARE WARRANTED FREE OF DEFECTS IN MATERIALS AND WORKMANSHIP FOR FIVE FULL YEARS FROM THE DATE OF ORIGINAL FACTORY SHIPMENT. IF RETURNED WITHIN THE WARRANTY PERIOD; AND, UPON FACTORY INSPECTION OF THE CONTROL, THE CAUSE OF THE CLAIM IS DETERMINED TO BE COVERED UNDER THE WARRANTY; THEN, MAGNETROL INTERNATIONAL WILL REPAIR OR REPLACE THE CONTROL AT NO COST TO THE PURCHASER (OR OWNER) OTHER THAN TRANSPORTATION. MAGNETROL SHALL NOT BE LIABLE FOR MISAPPLICATION, LABOR CLAIMS, DIRECT OR CONSEQUENTIAL DAMAGE OR EXPENSE ARISING FROM THE INSTALLATION OR USE OF THE EQUIPMENT. THERE ARE NO OTHER WARRANTIES EXPRESSED OR IMPLIED, EXCEPT, SPECIAL WRITTEN WARRANTIES COVERING SOME MAGNETROL PRODUCTS. BULLETIN N°: EFFECTIVE: SUPERSEDES: UNDER RESERVE OF MODIFICATIONS Heikensstraat 6, 9240 Zele, België -Belgique Tél. +32 (0)52.45.11.11 • Fax. +32 (0)52.45.09.93 • E-Mail: [email protected] DEUTSCHLAND Alte Ziegelei 2-4, D-51491 Overath Tel. +49 (0)2204 / 9536-0 • Fax. +49 (0)2204 / 9536-53 • E-Mail: [email protected] INDIA C-20 Community Centre, Janakpuri, New Delhi - 110 0058 Tel. +91 (11) 41661840 • Fax +91 (11) 41661843 • E-Mail: [email protected] ITALIA Via Arese 12, I-20159 Milano Tel. +39 02 607.22.98 (R.A.) • Fax. +39 02 668.66.52 • E-Mail: [email protected] U.A.E. DAFZA Office 5EA 722 • PO Box 293671 • Dubai Tel. +971-4-6091735 • Fax +971-4-6091736 • E-Mail: [email protected] UNITED KINGDOM Unit 1 Regent Business Centre, Jubilee Road Burgess Hill West Sussex RH 15 9TL Tel. +44 (0)1444 871313 • Fax +44 (0)1444 871317 • E-Mail: [email protected] www.magnetrol.com BENELUX FRANCE OUR NEAREST REPRESENTATIVE BE 44-118.9 MAY 2006 June 2005