HOG 86 The incremental HeavyDuty benchmark for high demands HOG 86 – the HeavyDuty encoder with reserve capacity. The harsh environment of steel mills, wind-turbines or gantry cranes demands strong encoders. Reliable long-term operation is ensured by a mechanical design tailor-made to these applications. With the HOG 86 series Baumer Hübner presents a program for very high demands based on more than 60 year experiences as market leader in Heavy Duty. Our HOG 86 encoder platform provides the perfect match for you application. Your benefits at a glance: Extremely robust Safe and precise Optimally installed New – up to 5000 pulses/revolution Robust design Dual bearings Insulated bearings Interferenceimmune sensing by OptoASIC High-quality seals IP 66 High temperatures Cold climate Extremely robust. Fail safe in any environment The solid, particularly sturdy housing with minimum 10 mm wall thickness is a prerequisite design benefit for reliable encoder operation. A special anti-corrosion coating ensures seawater resistance in compliance with category C4 and in line with DIN ISO 12944. During the installation of the HOG 86, when the cover lid of the terminal box has been removed, an additional encapsulation will keep electronics and sensing unit absolutely safe against dust, dirt or humidity. Protected against bearing damage Insulated bearings or optional hybrid bearings reliably protect the encoder electronics against inductive shaft currents. The currentinsulated bearing design prevents discharge between the shaft and electronics up to 2.8 kV. Optionally available hybrid bearings provide approximately 5 times the service life of conventional all-steel bearings. Safe at extreme temperatures Long-term encoder operation allows operating temperatures from –40 °C to +100 °C. Defying high shaft loads Robust against ambient impacts Optimally spaced high-quality bearings at both shaft ends compensate high radial and axial shaft loads and ensure ultimate longevity thanks to their high load reserve capacity. Specialized housing and shaft seals ensure long-term compliance to IP 66 rating and protect the encoder against the ingress of substances such as dust, dirt or liquids. Safe and precise. Quick installation, less downtime The optional Enhanced Monitoring System (EMS) monitors the vital encoder functionalities throughout the entire speed range, simplifies error tracking and will reduce expensive downtime. The multicolor LED at the encoder visualizes proper encoder supply and output driver operation as well as signal integrity. The error output reports the encoder activity status. EMS will signal connection errors right away at installation and hence speed up commissioning. Reliable sensing technology The interference-immune optical sensing technology by high-integrity OptoASIC defies major temperature fluctuations and harsh ambient conditions and ensures consistently high signal quality and precise measuring results. Excellent signal quality High-performance, resilient output drivers ensure top signal quality even at long-distance routing with 550 m/350 m cable lengths – TTL/HTL-P respectively. The Baumer HOG 86 is able to maintain the specified signal strength across 300 m at 100 °C at an output frequency of 100 kHz. The signals of a competitor product come across with only half the strength which may cause evaluation problems. Competitor product Encoder combined with integrated speed switch Mechanical speed monitoring by the centrifugal principle speed pre-selectable as default Tried and tested, energy self-sufficient technology Switching Encoder with redundant signals Two-channel acquisition of relative position or rotation speed by two independent signal outputs enables multiple signal evaluation with twice the availability. The HOG 86 M accommodates two sensing systems that are galvanically insulated from each other. The optional redundant EMS functionality adds on another level in monitoring and diagnostics which makes HOG 86 M a first-choice product in safety-relevant applications. Baumer HOG 86 HOG 86E Focusing on the essential-function in the purest form optimum product for virtually any demanding application Resolutions up to 2500 ppr Standard products available within 48 hours ex. works The New Optimally installed. Four mounting holes provided at front and rear allow for correct installation with the torque plate which can be attached to the front in up to 12 different angular positions. Easy, quick and safe connection with the HeavyDuty terminal box Choose the connection for the perfect match: Radial terminal box connector Cable outlet Separate LWL-Outdoorbox Flange Easy installation with preassembled cable On-site modifications not required Cable outlet rotatable through 180° Optimum cable routing in any installation position Perfect for a long-term safe connection Terminal box rotatable through 180° HOG 86 product overview HOG 86 F HOG 86 + FSL HOG 86E HOG 86 M Sensing method Voltage supply and output circuit Output signals Shaft type Connection Pulses per revolution Operating temperature Operating speed Range of switching speed Protection Max. shaft load Explosion protection Corrosion protection DIN ISO 12944 Materials Options HOG 86 HOG 86 M Optical 5 VDC ±5 %, TTL/RS422, max. 550 m 9 ... 30 VDC, TTL/RS422, max. 550 m 9 ... 30 VDC, HTL-P/push pull, max. 350 m K1, K2, K0 and inverted / Error output (only with EMS) Blind hollow shaft with ø12 mm or ø16 mm Cone shaft 1:10 with ø17 mm 2× Terminal box HOG 86 T: Terminal box, (Redundant sensing and turn by 180° HOG 86 F: Flange connector signal output, with galvanic insulation) M23 HOG 86 K: Cable outlet 500 ... 5000 500 ... 5000 –40 ... +100 °C –40 ... +100 °C –40 ... +90 °C (Cable outlet, cable not moving) ≤10000 rpm (mechanical) – – HOG 86E 2× Terminal box (Signal output and switching output) HOG 86E T: Terminal box, turn by 180° HOG 86E F: Flange connector M23 500 ... 5000 –40 ... +100 °C 500 ... 2500 –40 ... +100 °C 850...4500 rpm adjusted ex works – IP 66 ≤350 N axial ≤450 N radial II 3 G Ex nA IIC T4 Gc (gas), II 3 D Ex tc IIIC T135°C Dc (dust) C4 C4 C4 Housing: Anti-corrosion aluminium alloy Hollow shaft: Stainless steel Hybrid bearing, Hybrid bearing, Function monitoring EMS Function monitoring EMS New HOG 86 + FSL Hybrid bearing, Function monitoring EMS, Redundant sensing system with two terminal boxes – – More product information on our HeavyDuty encoders is available under: www.baumer.com/HOG86 Baumer Group International Sales P. O. Box Hummelstrasse 17 CH-8501 Frauenfeld Phone +41 52 728 1122 Fax +41 52 728 1144 [email protected] www.baumer.com Subject to modification in technic and design. 01/15 No. 11141310 Find your local partner: www.baumer.com