Time Delay Values (M and Q Series) Dual Rated AC/DC Instantaneous 10000 CURVE 10: D.C. CURVE 20: 50/60 HZ CURVE 30: D.C.,50/60 HZ 1000 TRIP TIME IN SECONDS 100 10 1 .1 .01 .001 100 200 300 150 400 500 600 700 10000 Short 800 900 1000 1100 1200 NOTES PERCENT OF RATED CURRENT NOTE 1,3 1,3 CURVE 12: D.C. CURVE 22: 50/60 HZ CURVES 32 & 92: D.C.,50/60 HZ 1000 10 0 TRIP TIME IN SECONDS 10 1 .1 .01 .001 100 200 300 400 500 600 700 800 900 1000 1100 1200 135 150 Medium NOTE 2, 3, 4 NOTES 2,3,4 PERCENT OF RATED CURRENT 10000 CURVE 14: D.C. CURVE 24: 50/60 HZ CURVES 34 & 94: D.C.,50/60 HZ 1000 10 0 TRIP TIME IN SECONDS 10 1 .1 .01 .001 100 200 300 400 500 600 700 800 900 1000 1100 1200 135 150 PERCENT OF RATED CURRENT NOTES 2,3,4 NOTE 2, 3, 4 PERCENT OF RATED CURRENT TRIP TIME (SECONDS) NOTES 1 2 3 4 10 DELAY 100% 135% 10, 20 & 30 NO TRIP MAY TRIP 400% 600% 800% 1000% 1200% .100 MAX. .100 MAX. .100 MAX. .100 MAX. .100 MAX. .100 MAX. .100 MAX. 150% 200% 12, 22, 32 & 92 NO TRIP .300 - 7.00 .200 - 5.00 .100 - 2.00 .030 - .500 .008 - .300 .006 - .150 .005 - .100 .005 - .100 14, 24, 34 & 94 NO TRIP 3.00 - 70.0 2.00 - 40.0 1.00 - 15.0 .100 - 4.00 .008 - 2.00 .006 - .800 .005 - .350 .005 - .160 Breakers to hold 100% and must trip at 150% of rated current and greater within the time limit shown in this curve. Breakers to hold 100% and must trip at 135% of rated current and greater within the time limits shown in this curve. Curve data shown represents breaker response at ambient temperature of 77°F (25°C) with no preloading. Breakers are mounted in standard wall mount position. The minimum inrush pulse tolerance handling capacity on the above standard delays is 12 times rated current based on a 60 Hz, 1/2 cycle 8 ms pulse for delay curves 22, 24, 32 and 34 and is 18 times rated current up to 20 amps; 14 times rated current up to 25 amps based on a 60Hz, 1/2 cycle 8 ms pulse for delay curves 92 and 94. Carlingswitch,Inc. (860) 793-9281 • Carlingswitch, LTD. Int + 44 1392-364422 • Carlingswitch Asia-Pacific, LTD. Int + 852-2737-2277 Q-Series Rocker Q-Series – Rocker Actuator The Q-Series magnetic circuit breakers are designed for those demanding applications where space, aesthetics and snap-in front panel mounting are important. Available in a choice of rocker actuator styles and colors including the Visi-Rocker® twocolor actuators as well as non-illuminated or illuminated versions with LED or neon bulbs. The exclusive Rockerguard® bezel helps prevent inadvertent actuation. “Wiping” contact design insures long term reliability. Various styling options allow design flexibility. NEW 1-2 poles, 0.02 to 25 amps, up to 250 VAC or 65 VDC. Available with a choice of time delays, terminals, actuator styles and colors. Agency Approvals UL Recognized under the Component Recognition Program as Protectors, Supplementary (Guide QVNU2, File E75596), UL Standard 1077 and Switches, Industrial Control (Guide NRNT2, File E148683), UL Standard 508. CSA Certified as Supplementary Protectors under Class 3215 01, File LR47848. CSA Standard C 22.2 No. 235. CSA UL General Specifications ELECTRICAL Table A: Lists UL Recognized and CSA Certified configurations and performance capabilities as a Component Supplementary Protector. AS A COMPONENT SUPPLEMENTARY PROTECTOR VOLTAGE CIRCUIT CONFIGURATION 32 50 65 125 250 250 250 SERIES Table B: MAX RATING [3] [3] CURRENT RATING FREQUENCY PHASE D.C. D.C. D.C. 50/60Hz 50/60Hz 50/60Hz 50/60Hz 1 1 1 1 POLES FULL GENERAL LOAD PURPOSE BREAKING AMPS [1] AMPS [2] 0.02 - 15 0.02 - 15 0.02 - 15 0.02 - 12 0.02 - 15 - 15.1 - 25 0.02 - 7.5 15.1 - 25 15.1 - 25 15.1 - 25 12.1 - 18 1 1 2 1 1 2 1 INTERRUPTING INTERRUPTING CAPACITY (AMPS) CAPACITY (AMPS) w/o Backup Fuse w/Backup Fuse UL/CSA UL/CSA 1000 1000 1000 1000 1000 1000 - 1000 [4] Lists UL Recognized and CSA Certified configurations and performance capabilities as an Industrial Control Switch. AS AN INDUSTRIAL CONTROL SWITCH VOLTAGE CIRCUIT CONFIGURATION SWITCH ONLY NOTES 1 2 3 4 28 MAX RATING 32 50 65 125 250 250 [3] FREQUENCY PHASE D.C. D.C. D.C. 50/60Hz 50/60Hz 50/60Hz 1 1 1 CURRENT RATING POLES GENERAL TUNGSTEN FULL PURPOSE LAMP LOAD BREAKING LOAD AMPS [2] AMPS [1] AMPS 15 15 15 12 15 25 7.5 25 25 25 15 - 1 1 2 1 1 2 For Motor Load Applications. For Non-Motor Load Applications. Available under special catalog number only; consult factory. Requires Branch Circuit backup with a UL Listed Type K-5 or RK-5 fuse rated 60 amps maximum. Carlingswitch,Inc. (860) 793-9281 • Carlingswitch, LTD. Int + 44 1392-364422 • Carlingswitch Asia-Pacific, LTD. Int + 852-2737-2277 Q-Series Rocker General Specifications (cont.) Maximum Voltage Current Ratings Auxiliary Switch Rating Insulation Resistance Dielectric Strength Resistance, Impedance 125/250 VAC 50/60 Hz, 65 VDC (See Table A) Standard current coils: 0.100, 0.250, 0.500, 0.750, 1.00 thru 15.0 in 1 amp increments, 18.0, 20.0, 25.0. Other ratings available - consult factory. SPDT; 7 Amps - 250VAC, 7 Amps (Res)-28 VDC, 4 Amps (Ind.)-28 VDC (silver contacts), 0.1 Amps -125VAC (gold contacts). Minimum of 100 Megohms at 500 VDC. UL, CSA 1500V, 60 Hz for one minute between all electrically isolated terminals. Q-Series Non-Illuminated Circuit Breakers comply with the 8mm spacing and 3750 V 50/60Hz dielectric requirements from hazardous voltage to operator accessible surfaces, per IEC Publications 380/VDE 0806 and 435/VDE 0805. Values from Line to Load Terminal - based on Series Trip Circuit Breaker 1000 100 CURRENT (AMPS) TOLERANCE (%) 0.10 - 20.0 ±25 20.1 - 25.0 ±35 10 O H M S 1 0.1 0.01 0.001 0.01 0.1 1 10 100 AMPERE RATING Multiple of Rated Current Ir 60 Hz 1/2 Cycle Inrush Pulse Tolerance Ir Multiple of Rated Current Pulse Tolerance Curves Time Delay Curves 92 & 94 18x Time Delay Curves 32 & 34 12x 50 Hz 1/2 Cycle Inrush Pulse Tolerance Time Delay Curves 92 & 94 16x Time Delay Curves 32 & 34 10x t t 4.165 8.33 16.67 5.0 20.0 10.0 Time in Milliseconds Time in Milliseconds MECHANICAL Endurance Trip Free Trip Indication ENVIRONMENTAL Environmental Shock Vibration Moisture Resistance Salt Spray Thermal Shock Operating Temperature Chemical Resistance 10,000 ON-OFF operations @ 6 per minute with rated Current and Voltage. All Q-Series Rocker Type Circuit Breakers will trip on overload, even when rocker is forcibly held in the ON position. The actuator moves positively to the OFF position when an overload causes the circuit breaker to trip. Designed and tested in accordance with requirements of specification MIL-C- 55629 and MILSTD-202 as follows: Withstands 100 Gs, 6ms, sawtooth while carrying rated current per Method 213, Cond. I. Instantaneous curves tested at 80% of rated current. Withstands 0.060" excursion from 10-55 Hz, and 10 Gs 55-500 Hz, at rated current per Method 204C, Test Condition A. Instantaneous curves tested at 80% of rated current. Method 106D, i.e., ten 24-hour cycles @ + 25°C to +65°C, 80-98% RH. Method 101, Condition A (90-95% RH @ 5% NaCl Solution, 96 hrs). Method 107D, Condition A (Five cycles @ -55°C to +25°C to +85°C to +25°C). -40° C to +85° C Only the outside surfaces of the case and the rockers may be cleaned with detergents or alcohol. Organic (hydrocarbon based) solvents are not recommended because they attack plastics. Caution should be taken when solvents are used to clean and remove flux from terminals. Lubricants should not be introduced into the rocker/bezel openings. PHYSICAL Number of Poles 1 or 2 Internal Circuit Configurations Series with or without Auxiliary Switch and Rocker Illumination. Switch Only with or without Auxiliary Switch and Rocker Illumination. Weight Approximately 34 grams/pole (Approximately 1.2 ounces/pole) Standard Colors Housing-Black, White or Gray; Actuator- See Ordering Scheme. Carlingswitch,Inc. (860) 793-9281 • Carlingswitch, LTD. Int + 44 1392-364422 • Carlingswitch Asia-Pacific, LTD. Int + 852-2737-2277 29 Q-Series Rocker Circuit and Terminal Diagrams SERIES TRIP SERIES TRIP W/ ILLUMINATED ROCKER TERMINAL DIMENSIONAL DETAIL TAB(Q.C.) TERMINAL SCREW TERMINAL #8-32 WITH UPTURNED LUGS LOAD SCREW TERMINAL #8-32 BUS MAIN TERM'S. (SEE TABLE A) ±.5 LINE ±12.7 7.00 [177.8] LONG RED(+), BLACK(-) LEADS SWITCH ONLY W/ ILLUMINATED ROCKER SWITCH ONLY .250 [6.35] .375 [9.53] .370 [9.40] .375 [9.53] .410 [10.41] .410 [10.41] AUXILIARY SWITCH TERMINALS .350 [8.89] .165 [4.19] SERIES TRIP W/ AUXILIARY SWITCH .155 [3.94] .060 DIA [Ø1.52] NC NO C .058 DIA. [Ø1.47] DOUBLE SOLDER TURRET TYPE ROUND QUICK-CONNECT TYPE AUX. SWITCH TERM'S. .350 [8.89] MULTI-POLE IDENTIFICATION SCHEME VISI-OFF, SINGLE COLOR & ILLUMINATED OPTIONS ONLY SEE TABLE A DEPTH BEHIND PANEL FACE VISI-ON, OPTION ONLY LINE LOAD NC NO C C NO NC ±.030 ±.76 1.125 [28.58] LINE LOAD .032 [.81] TYP. POLE 1 POLE 2 FIG. A POLE 1 POLE 2 .253 [6.43] TYP FIG. B TABLE - A TERMINAL DESCRIPTION MAIN AUX.* SWITCH DEPTH BEHIND PANEL FACE TAB (Q.C.) SCREW (#8-32) DOUBLE SOLDER TURRET TYPE 1.750 / 44.45 1.790 / 45.47 1.895 / 48.13 ROUND Q.C. TYPE 1.885 / 47.88 *AUX. SWITCH IS NOT AVAILABLE ON SINGLE POLE ILLUMINATED UNITS. WHEN CALLED FOR ON MULTI-POLE UNITS, ONLY ONE AUX SWITCH IS NORMALLY SUPPLIED, MOUNTED AS SHOWN IN FIG. A OR FIG. B. NOTES 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.015 [.38] unless otherwise specified. 30 Carlingswitch,Inc. (860) 793-9281 • Carlingswitch, LTD. Int + 44 1392-364422 • Carlingswitch Asia-Pacific, LTD. Int + 852-2737-2277 Q-Series Rocker Form and Fit Drawings INDICATE "ON" (VISI-ON) .520 [13.21] MAX. SINGLE POLE .250 [6.35] .920 [23.37] ±.020 ±.020 ±.508 ±.508 .680 [17.27] 1.382 [35.10] .550 [13.97] .253 [6.43] ±.020 LINE ±.508 1.630 [41.40] .970 [24.64] 2.000 [50.80] ±.030 ±.76 1.125 [28.58] LOAD 1.240 [31.50] ±.015 SEE NOTE #4 .400 [10.16] ±.38 .370 [9.40] .125 [3.18] ±.030 TAB (Q.C.) TERMINALS SHOWN. FOR TERMINAL DETAILS SEE CIRCUIT AND TERMINAL DIAGRAMS. ±.76 1.750 [44.45] DOUBLE POLE .520 [13.21] MAX. .250 [6.35] 1.540 [39.12] ±.020 .550 [13.97] ±.020 ±.508 1.382[35.10] ±.508 1.304 [33.12] .253 [6.43] LINE ±.030 2.000 [50.80] .970 [24.64] ±.76 1.125 [28.58] ±.020 ±.508 1.630 [41.40] LOAD 1.240 [31.50] ±.015 .400 [10.16] ±.38 .370 [9.40] .125 [3.18] ±.020 .625 [15.88] ±.508 1.530 [38.86] ±.030 ±.76 1.750 [44.45] INDICATE "OFF" (VISI-OFF) SINGLE POLE DOUBLE POLE LOAD LOAD LINE LINE SINGLE COLOR ANGLED ROCKER STYLE ±.030 ROCKERGUARD CONFIGURATION FLAT ROCKER STYLE ±.76 ±.030 DIMENSIONS ALSO APPLY TO DOUBLE POLE ±.76 ±.020 .510 [12.95] .510 [12.95] ±.020 ±.508 LOAD LOAD ±.508 .305 [7.75] .675 [17.14] LOAD ±.020 ±.508 1.050 [26.67] LINE LINE LINE SEE NOTE #4 PANEL CUT-OUT DETAIL SINGLE POLE DIM A +.010 -.000 DOUBLE POLE PANEL THICKNESS DIM. A ±.005 [±.13] .062 [1.57] 1.775 [45.09] .093 [2.36] 1.810 [45.97] .125 [3.18] 1.850 [46.99] DIM. A +.26 -.00 .710 [18.03] +.010 -.000 +.26 -.00 1.335 [33.91] NOTES 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.015 [.38] unless otherwise specified. Carlingswitch,Inc. (860) 793-9281 • Carlingswitch, LTD. Int + 44 1392-364422 • Carlingswitch Asia-Pacific, LTD. Int + 852-2737-2277 31 Q-Series Rocker Ordering Scheme PROD CODE Q POLES 1 One 2 Two Figure G FREQUENCY & DELAY 038 No Delay Applicable DC, 50/60Hz “Switch Only” circuit option 30 DC, 50/60Hz Instant 32 DC, 50/60Hz Short 34 DC, 50/60Hz Medium 92 DC, 50/60 Hz Short High Inrush 94 DC, 50/60Hz Medium High Inrush ROCKER STYLE DESCRIPTION (DUAL LEGEND SHOWN) STYLE INDICATE - "ON" FLAT ANGLED (CODES-B & G) (CODES-A & F) INDICATE - "OFF" (CODE-D) (CODE-E) LINE VERTICAL LINE LINE LINE LINE LINE HORIZONTAL LINE LINE Q G 2 ACTUATOR1 NON-ILLUMINATED ROCKER SINGLE COLOR A Angled B Flat VISI-ROCKER D Indicate ON E Indicate OFF ILLUMINATED ROCKER F Angled G Flat – B – 34 – CIRCUIT WITHOUT AUXILIARY SWITCH A8 Switch Only (No Coil)/Maintained Contacts B Series Trip (Current Coil) Circuit Aux. Switch Term. Type WITH AUXILIARY SWITCH - SILVER CONTACTS2 P8 Switch Only (Maintained Contacts) .060 Dia. Dbl. Solder Turret Q8 Switch Only (Maintained Contacts) .058 Dia. Round Q.C.9 S Series Trip (Current Coil) .060 Dia. Dbl. Solder Turret T Series Trip (Current Coil) .058 Dia. Round Q.C.9 WITH AUXILIARY SWITCH - GOLD CONTACTS2 8 2 Switch Only (Maintained Contacts) .058 Dia. Round Q.C.9 4 Series Trip (Current Coil) .058 Dia. Round Q.C.9 NOTES 1 Angled Rocker Style: Flat Rocker Style: Visi-Rocker Style: One rocker per unit is provided in center of bezel. Unless otherwise specified, all rocker styles have matte finish. 2. Auxiliary Switch is not available on single pole illuminated styles. 3. This is only a partial listing of the many amp ratings available. For other ratings, please consult factory. 4. For neon bulb applications at 120VAC, a 47K, 1/4 WATT, external resistor must be supplied by customer. For 250 VAC applications, a 150K 1/4 WATT, external resistor must be supplied by customer. 5. For LED (DC or rectified AC) applications the LED is supplied mounted in the center of the rocker actuator with electrical characteristics as follows: 100 millicandela at 20 mA; Maximum power dissipation = 75 mW at 25°C; Typical forward voltage = 2.1V at 20mA; Typical reverse current = 100 uA at 3V; Note: Customer is required to supply the proper external resistor limiting current to above values. 6. When visi-rocker is specified, the visi portion of the rocker can not be the same color as the bezel. The remainder of the rocker, however, will be the same color as the bezel. A legend is mandatory on all visi-rockers. 7. If legend not desired, choose Rocker Legend Type Code 1. 8. For “switch only” (no coil) version, select Current Coil Rating Code from table B on page 28. 9. Mates with AMP: .058 inch Dia. Pin Receptacles; P/N's 61983-1 (gold plated) and 61986-1 (tin plated). 10. Rocker color for LED’s and green neon lamp must be clear, smoke gray, white translucent, or match color of LED or lamp. 11. Dual = I-O / ON-OFF combination. 12. Consult factory for VDE Certified versions. 32 Carlingswitch,Inc. (860) 793-9281 • Carlingswitch, LTD. Int + 44 1392-364422 • Carlingswitch Asia-Pacific, LTD. Int + 852-2737-2277 Q-Series Rocker TERMINAL 1 Push-On 0.250 Tab (Q.C.) 2 Screw 8-32 w/upturned lugs 3 Screw 8-32 (Bus Type) ROCKER & LEGEND COLORS ILLUMINATED ROCKER10 ROCKER LEGEND7 A Clear White B Red Transparent White C Green Transparent White D Amber Transparent White E Smoke Gray Transparent White F White Translucent Black BEZEL COLOR/STYLE6 WITHOUT ROCKERGUARD A White B Black G Gray WITH ROCKERGUARD 1 White 2 Black 7 Gray NON-ILLUMINATED ROCKER SINGLE COLOR ROCKER LEGEND7 1 White Black 2 Black White 3 Red White 8 Orange Black VISI-ROCKER VISI6 & LEGEND 1 White 2 Black 3 Red 4 Green ROCKER6 Remainder of rocker same color as bezel 620 – 1 – H C 6 CURRENT COIL RATING3 (amperes) 210 0.100 225 0.250 250 0.500 275 0.750 410 1.000 420 2.000 425 2.500 430 3.000 440 4.000 450 5.000 460 6.000 470 7.000 475 7.500 480 8.000 490 9.000 610 10.000 611 11.000 612 12.000 613 13.000 614 14.000 615 15.000 618 18.000 620 20.000 625 25.000 ROCKER ILLUMINATION A NON-ILLUMINATED (single color & Visi-Rocker options only) B4 Neon (w/o resistor) 120VAC/250VAC C4,10 Green Glow Neon (w/o resistor) 120VAC/250VAC D5,10 Red LED (w/o resistor) E10 Red LED (w/ resistor) 4-8 VDC F10 Red LED (w/ resistor) 9-16 VDC G5,10 Green LED (w/o resistor) H10 Green LED (w/ resistor) 4-8 VDC J10 Green LED (w/ resistor) 9-16 VDC K5,10 Amber LED (w/o resistor) L10 Amber LED (w/ resistor) 4-8 VDC M10 Amber LED (w/ resistor) 9-16 VDC – 7 ROCKER LEGEND11 1 No legend (Single color or illuminated rocker options only) 2 ON-OFF Vertical 3 ON-OFF Horizontal 4 I-O Vertical 5 I-O Horizontal 6 Dual Vertical 7 Dual Horizontal – C AGENCY APPROVAL12 A W/O Approval B UL Recognized C UL Recognized; CSA Certified Carlingswitch,Inc. (860) 793-9281 • Carlingswitch, LTD. Int + 44 1392-364422 • Carlingswitch Asia-Pacific, LTD. Int + 852-2737-2277 33 Q-Series Rocker Q-Series – Supplementary Drawings ROCKER AND AUXILIARY SWITCH OPTIONS: FIG-A ONE POLE FIG-B FIG-C NON-ILLUMINATED (SINGLE COLOR AND VISI-OFF) ROCKER OPTIONS WITH AUXILIARY SWITCH NON-ILLUMINATED (VISI-ON) OPTION ONLY WITH AUXILIARY SWITCH ALL-ROCKER OPTIONS WITHOUT AUXILIARY SWITCH LOAD LINE N C C N O N O C N C LINE LOAD SERIES TRIP, OR "SWITCH ONLY", AVAILABLE CIRCUIT OPTIONS: LINE (VISI-ON) LOAD (VISI-OFF) AND SINGLE COLOR LOAD (VISI-ON) LINE (VISI-OFF) AND SINGLE COLOR SERIES TRIP, OR "SWITCH ONLY", SERIES TRIP, OR "SWITCH ONLY", TWO POLE ROCKER AND AUXILIARY SWITCH OPTIONS: FIG-D FIG-E ILLUMINATED AND NON-ILLUMINATED (SINGLE COLOR AND VISI-OFF) ROCKER OPTIONS WITH (1) AUXILIARY SWITCH NON-ILLUMINATED (VISI-ON) OPTION ONLY WITH (1) AUXILIARY SWITCH LOAD LINE N C C N O N O C N C LINE AVAILABLE CIRCUIT OPTIONS: FIG-F LOAD ALL-ROCKER OPTIONS WITHOUT AUXILIARY SWITCH LINE (VISI-ON) LOAD (VISI-OFF) AND SINGLE COLOR LOAD (VISI-ON) LINE (VISI-OFF) AND SINGLE COLOR POLE 1 POLE 2 POLE 1 POLE 2 POLE 1 POLE 2 SERIES TRIP, OR "SWITCH ONLY", SERIES TRIP, OR "SWITCH ONLY", SERIES TRIP, OR "SWITCH ONLY", SERIES TRIP, OR "SWITCH ONLY", SERIES TRIP, OR "SWITCH ONLY", SERIES TRIP, OR "SWITCH ONLY", MULTI-POLE BREAKERS ARE AVAILABLE WITH A MAXIMUM OF 1 AUXILIARY SWITCH MOUNTED AS SHOWN ABOVE FIG-G FIG-H ROCKER STYLE DESCRIPTION POLE DESIGNATIONS (DUAL LEGEND SHOWN) STYLE FOR HORIZONTAL MOUNTING / LEGEND ALL ROCKER STYLES INDICATE - "ON" INDICATE - "OFF" FLAT ANGLED (CODE-D) (CODE-E) (CODES - B & G) (CODES - A & F) LINE LINE (VISI-ON) LOAD (VISI-ON) VERTICAL POLE 2 LINE LINE LINE POLE 1 HORIZONTAL LOAD (VISI-OFF AND SINGLE COLOR) LINE 34 LINE LINE LINE (VISI-OFF AND SINGLE COLOR) LINE Carlingswitch,Inc. (860) 793-9281 • Carlingswitch, LTD. Int + 44 1392-364422 • Carlingswitch Asia-Pacific, LTD. Int + 852-2737-2277