Carling Technologies, Inc.

W-Series
Switch
Carling Technologies set the standard for performance
and aesthetics with the widely successful, often
imitated but never duplicated, V-Series rocker switches.
Building further upon that platform, Carling has once
again raised the bar with the fully sealed W-Series. The
W-Series’ traditional appearance features complete IP68
protection, including below the panel, where the critical
connection is made from wiring harness. When used in
conjunction with the integrated connector, the totally
submersible W-Series provides a seal for up to ten
individual wires, assuring compatibility with even the
most complex circuitry.
The W-Series also offers a wide variety of accoutrements
including endless illumination options featuring dual
level and multicolor LEDs, progressive and hazard
warning circuits, ratings up to 10A 24V, choice of
paddle, rocker, locking or laser etched actuators,
hundreds of standard legend choices and the electrical
performance and reliability that is the hallmark of
Carling Technologies products.
Carling Technologies, Inc.
60 Johnson Avenue • Plainville, CT 06062-1177
Phone: (860) 793-9281 • Fax: (860) 793-9231
Email: [email protected] • www.carlingtech.com
Key Features:
Fully sealed and submersible
IP68 protection including below the panel
ŠŠ Tri-seal design
ŠŠ Connector with twin locking tabs
ŠŠ
ŠŠ
Typical Applications:
Marine equipment
ŠŠ Transportation equipment
ŠŠ
2 | W–Series Fully Sealed Rocker Switches
W-Series Switch
DESIGN FEATURES
TRI-SEAL DESIGN
Affords IP68
protection for
the entire switch
including terminals
and connector.
AN EASY RETROFIT
Fits industry standard
mounting hole 1.450 x .830
[36.83mm x 21.08mm].
CONNECTOR WITH TWIN
LOCKING TABS
Provides sealed water
tight connections as
simple removal using only
your hands.
FUNCTIONALITY UNDER
EXTREME CONDITIONS
Roller pin mechanism is
lubricant free, withstanding
temperatures from -40°C to
+85°C.
PROVEN SWITCH
MECHANISM
Butt-Action contacts are
available in a wide variety
of circuitry and platings to
accommodate most any
application.
60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231
Email: [email protected] • www.carlingtech.com
W–Series Fully Sealed Rocker Switches - General Specifications | 3
Electrical
Contact Rating
.4VA @ 24VDC
10 amps, 3-24VDC
Dielectric Strength
1500 Volts RMS
Insulation Resistance
50 Megaohms
Initial Contact Resistance 10 milliohms max. @ 4 VDC
Life
100,000 cycles
Contacts
Silver tin-oxide, 88/12
Terminals
Copper with silver or gold plating.
Quick Connect terminations.
Voltage
3-24 VDC
Overcurrent
15A for 50 cycles
Mechanical
Endurance
Physical
Lighted
Seals
Base
Actuator
Lens
Function
Operation
Base
Actuator
Bracket
Connector
250,000 cycles minimum
LED - rated 100,000 hours 1/2 life
(LED is internally ballasted for
voltages to 24 VDC)
Neoprene
Polyester blend rated to 125C with a
UL flammability rating of 94V0.
Basic actuator structure molded of
thermoplastic polycarbonate with a
hard Nylon 66 thermoplastic surface
overlay.
Polycarbonate rated at 100°C
2 & 3 Position Rocker Style
Maintained & Momentary
PA 6/6 30GF (glass filled)
PA 6/6 13GF
PBT 10GF
PBT 10GF, polarized
Actuator Travel (Angular Displacement)
24° full throw
Environmental
Environmental
Corrosion/
Chemical Splash
IP68, Fully sealed
Flowing Mixed Gas (FMG)
Class III 3 year accelerated exposure
per ASTM B-827, B-845
Operating Temperature -40°C to +85°C, 22 cycles, 300 hours
Vibration 1
Per Mil-Std 202F, Method 204D Test
Condition A 0.06 DA or 10G’s 10-500
Hz.
Vibration 2
Resonance search
24-50 Hz 0.40 DA
50-2000 ±10 G’s peak
Results Horizontal Axis 3-5 G’s max.
Random
24 Hz 0.06 PSD-Gsq/Hz
60 Hz 0.50
100 Hz 0.50
200 Hz 0.025
2000 Hz0.025
Handling/Drop
One meter onto concrete floor
Salt Spray
Per Mil-Std 202F, Method 101D, Test
Condition A, 48 Hrs.
Dust
IP6X
Thermal Shock Per Mil-Std 202F, Method 107F, Test
Condition A, -55°C to 85°C. Test
criteria - pre and post test contact
resistance
Moisture Resistance/
Humidity
Per Mil-Std 202F, Method 106F, Test
Criteria - pre and post test contact
resistance
Mounting Specifications
Panel Thickness Range .032 to .125
For optimum panel fit, the following panel
thicknesses are suggested: .032, .062, .093, .125
.830[21.08]
1.450[36.83]
TEST CUT
HOLE IN
ACTUAL
MATERIAL
SWITCH
MOUNTING HOLE
*Manufacturer reserves the right to change product specification without prior notice.
60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231
Email: [email protected] • www.carlingtech.com
4 | W-Series Fully Sealed Rocker Switches – Dimensional Specifications in. [mm]
Dimensional Specifications: in. [mm]
1.000
[25.40]
1.724
[43.78]
12°
1.962
[49.83]
SWITCH SHOWN WITH
CONNECTOR INSTALLED
.418
[10.62]
1.707
[43.36]
2.162
[54.91]
.031
[.79]
.465
[11.81]
.110
[2.79]
KEYING FEATURE
1.664
[42.27]
1.178 [29.93]
.714
[18.14]
1.080
[27.43]
WCH CONNECTOR
(190-31214-001)
1.200
[30.48]
Notes:
WCH connector is intended for use with Tyco/Amp .110 Junior Power Timer, female
contacts, and wire seals.
For 14-16 awg wire, specify Tyco/Amp P/N 927766-3
For 16-20 awg wire, specify Tyco/Amp P/N 927770-3
Tyco/Amp cable seal P/N 828904-1 (20-18 awg wire) or P/N 828905-1 (16-14 awg
wire) is required for each individual wire lead, and Tyco/Amp cable plug, P/N 828922-1,
is required to seal each unused connector opening. Consult Tyco/Amp for the cable
seal recommended for your specific wire gauge and thickness.
60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231
Email: [email protected] • www.carlingtech.com
W-Series Fully Sealed Rocker Switches – Ordering Scheme | 5
W 11 D 2 B C 0 1 — A 7 Z 00 — 0 00
2
Circuit
3
Rating
4
5
6
Termination Illumination Lamp
7
Lamp
8
Bracket
1 SERIES
W
12
Legend
0
No lamp
LED*
Position:
1
SPDP
1121
1222
1323
1424
1525
1626
1727
1828
–49
2 & 3, 6 & 8
ON
(ON)
ON
ON
ON
ON
ON
(ON)
ON
( ) - momentary
SP - single pole - uses terminals 1, 2 & 3.
DP - double pole uses terminals 1, 2, 3, 4, 5 & 6.
Terminals 7, 8, 9 & 10 for lamp circuit only.
2
Connected Terminals
NONE
NONE
NONE
NONE
NONE
OFF
OFF
OFF
ON
3
1 & 2, 5 & 6
OFF
OFF
(OFF)
ON
(ON)
ON
(ON)
(ON)
ON
3 RATING
13
14
Legend
Actuator
Orientation Lens Legend
Red
A
B
C
D
2VDC
6VDC
12VDC
24VDC
Amber
L
M
N
P
superbright
GreenWhite
F4
G5
H6
J8
* Consult factory for “daylight bright”, blue/green and white LED options.
Typical current draw for LED is 20ma.
8 BRACKET COLOR1
1
Black
9 ACTUATOR1,3
3
A
Black with Laser Etch
Black
10 LENS - ABOVE LAMP #1 TERMINALS1,4
11 LENS - ABOVE LAMP #2 TERMINALS3,6
Lens color for LEDs must be clear, white, or match color of LED.
0 - No Actuator
Clear White
1
7
3
9
5
A
10A 24V
10A 12V
10A 6V
10A 3V
4 TERMINATION/BASE STYLE
.110 TAB (QC)
5 ILLUMINATION
Lamp #1:above terminals 1&4 end of switch.; Lamp #2 above terminals 3&6 end of switch.
Positive (+) and negative (-) symbols apply to LED lamps only
Actuator Lens Position
Lamp wired to Terminals
8+
3+
3+
3+
1+
1+
3+
8+
3+
8+
3+
8+
777777776777-
3+
6+
8+
6+
8777-
3+
3+
3+
1+
1+
3+
3+
6+
6+
8+
8+
10+
10+
8+
10+
8+
8+
66644677777997777-
Z - No Lens
Amber Green
B
G
C
H
D
J
E
K
-
Red
M
N
P
R
-
Blue
T Large Transparent
U Large Translucent
V Bar Transparent
W Bar Translucent
­- Laser Etch background color
12 ACTUATOR LENS OR BODY LEGEND2
00 - No Legend this location/No actuator
11 ON 12 OFF
13 I
14 O
OFF ON
O
I
15 O O 16 O O 17 O I 18 I O
F N
N F
F
F
21
22
23
24
OFF
ON
O
I
25 O
F
F
26 O
N
27 O
28 I
For additional legend options & codes, see pages 54-65 of the Carling Transportation catalog
Orientation
1
13 LEGEND ORIENTATION
0
1
2
3
4
No legend (used with codes 11-18 in selection 12)
Orientation 1
Orientation 2
Orientation 3
Orientation 4
P
P
P
Orientation
2
Lamps
Illumination Type
NONE
#1
Independent
#1
Down
#2
Up
#1
Down
&#2
Down
#1
Up
E
&#2
Up
#1
Independent
F
&#2
Up
#1
Independent
G
&#2
Up
#2
Independent
H
Selections for Single Pole Witches Only:
#1
Down
J
&#2
Independent
#1
Independent
K
&#2
Independent
Selections for Double Pole Switches Only:
#1
Down
L
#2
Up
M
#1
Down
N
&#2
Down
#1
Up
P
&#2
Up
#1
Down
R
&#2
Up
#1
Down
S
&#2
Independent
#1
Independent
U
&#2
Independent
#2
Independent
V
#1
Independent
W
&#2
Independent
#1&2
Independent in Series
Y
#1&2
Independent in Parrallel
Z
O
A
B
C
D
11
Lens
Selection 6: above terminals 1 & 4; Selection 7: above terminals 3 & 6
Terminal Connections as viewed
from bottom of switch:
8 terminal
10 terminal
8 - - 7
8- -7
1 - - 4
1- -4
2 - - 5
2- -5
3 - - 6
3- -6
10 - - 9
2
10
Lens
6,7 LAMP (SAME CODING FOR BOTH SELECTIONS)
2 CIRCUIT
B
D
G
H
9
Actuator
Orientation
4
1
Series
P
P
AY3-200
P
AY3-100
Orientation
3
14 ACTUATOR LENS LEGEND2
00
No legend this location/no actuator (used with codes 11-18 in selection 12)
Selection 14 required when switch requires two legends. If the two legends consist of
one lens & one body legend, lens legend must be specified in selection 12; body legend
specified in selection 14. For legend options & codes, see pages 54-65 of the Carling
Transportation catalog.
Notes:
1 Custom colors are available. Consult factory.
2 White imprinting is standard on black actuators; Black imprinting is standard on white, red & gray actuators; Custom colors are available, consult factory.
3 Locking rocker version is also available, consult factory for details.
60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231
Email: [email protected] • www.carlingtech.com
6 |
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60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231
Email: [email protected]com • www.carlingtech.com
| 7
* Intentionally left blank
60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231
Email: [email protected] • www.carlingtech.com
Worldwide Headquarters
Carling Technologies, Inc.
60 Johnson Avenue • Plainville, CT 06062-1177
Phone: (860) 793-9281 • Fax: (860) 793-9231
Email: [email protected] • www.carlingtech.com
East Region Sales Office, CT • [email protected]
Midwest Region Sales Office, IL • [email protected]
West Region Sales Office, CA • [email protected]
Asia-Pacific Headquarters
Carling Technologies, Asia-Pacific Ltd.,
Kowloon, Hong Kong
Int + 852-2737-2277 • Fax: Int + 852-2736-9332
Email: [email protected]
Shenzhen, China • [email protected]
Shanghai, China • [email protected]
Pune, India • [email protected]
Kaohsiung, Taiwan • [email protected]
Yokohama, Japan • [email protected]
Europe/Middle East/Africa Headquarters
Carling Technologies, Ltd.,
Devon, England 06062-1177
Int + 44 1392-364422 • Fax: Int + 44 1392-364477
Email: [email protected]
GmbH, Germany • [email protected]
SAS, France • [email protected]
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