2M-Series Datasheet

Carling
Technologies
2M-Series Miniature Toggle Switches
™
2M1-Series
Miniature Toggle
Switch
2MS-Series
Sealed Nylon
Miniature Toggle
Switch
2M2-Series
Nylon Miniature
Toggle Switch
Specifications
Contact Rating . . . . . . . . . refer to ordering scheme
Electrical Life . . . . . . . . . . 50,000 make & break cycles @ full
load
Contact Resistance. . . . . . 10 mΩ max. initial @ 2-4 VDC
100mA for both silver & gold plated
contacts.
Insulation Resistance . . . 1000 MΩ min.
Dielectric Strength . . . . . . 1500 Volts RMS @ sea level
Operating Temperature . . . -30°C to +85°C
Index of Protection . . . . . . 2MS-Series: IP67
Solder Heat Resistance. . . MIL-STD-202, Method 210
Actuator Travel . . . . . . . . . 25°
Materials
Case . . . . . . . . . . . . . . . . 2M1-Series: Dially phthalate (DAP)
(UL 94V-0)
2MS & 2M2-Series: Glass filled
nylon 6/6, flame retardant, heat stabilized (UL 94V-0)
Toggle. . . . . . . . . . . . . . . 2M1-Series: Brass, chrome plated.
2MS & 2M2-Series: Brass, chrome
plated, internal o-ring sealed
Bushing . . . . . . . . . . . . . . 2M1-Series: Brass, nickel plated
2MS & 2M2-Series: Glass filled
nylon 6/6, flame retardant, heat stabilized (UL 94V-0)
Housing. . . . . . . . . . . . . . . Stainless Steel
Switch Support . . . . . . . . . Brass, tin plated
Terminal Seal . . . . . . . . . . Epoxy
2M1-Series Accessories
To order accessories assembled on a switch, specify the switch number followed by the accessory part number and the word “assembled”.
Ex: 2M1-SP1-T1-B1-M1QE-T12ASSEMBLED
To order accessories in bulk, specify the Series, followed by the accessory. Ex.) 2M1-T12.
Optional Toggle Cap
2M1 - T1 2
1
Series
2
Toggle
Cap Size
3 CAP COLOR1
1 SERIES OR SWITCH CATALOG NUMBER
2M1, 2MS or 2M2
1
2
2 TOGGLE CAP SIZE
T1
10.6mm
T2
3
Color
white
black
3
5
red
yellow
6
7
NOTE
1
Black, white & red are standard. Additional colors available. Consult factory.
7.6mm
Optional Dress and Knurled Nuts
2M1 - HDW3
1
Series
HDW3
HDW5
20
dress nut for 1/4” bushing
knurled nut for 15/32” bushing (2M1-Series only)
2M1 - E1A
1
Series
1 SERIES OR SWITCH CATALOG NUMBER
2M1, 2MS or 2M2
2
Nut
2 NUT
1 SERIES OR SWITCH CATALOG NUMBER
2M1, 2MS or 2M2
Optional Rubber Hood
green
blue
2
Rubber Hood
2 RUBBER HOOD
E1A
rubber hood sealing (for all bushings except B0).
www.carlingtech.com
Carling
Technologies
2M-Series Miniature Toggle Switches
™
2M1-Series Ordering Scheme
2M1 - SP 1 - T1 - B1 - M1 Q E
1
Series
2
Poles
3
Circuit
4
Actuator
1 SERIES
2M1 Miniature Toggle Switch
2 POLES
SP single pole - uses terminals 1, 2 & 3.
DP double pole uses terminals 1,2, 3, 4, 5 & 6.
3P
three pole uses terminals 1, 2, 3, 4, 5, 6, 7, 8 & 9.
4P
four pole uses terminals 1, 2, 3, 4, 5, 6, 7, 8, 9, 10 & 11.
3 CIRCUIT
( ) - momentary
1
2
3
4
5
61
Switching Position:
2-3, 5-6, 8-9, 11-12
ON
ON
ON
(ON)
ON
ON
OPEN
NONE
NONE
OFF
OFF
OFF
ON
2-1, 5-4, 8-7, 11-10
ON
(ON)
ON
(ON)
(ON)
ON
NOTE:
1
ON-ON-ON available with DP and 4P switches only.
4 ACTUATOR
T1 round bat
T2 round short bat
T3 paddle
T4 medium paddle
T5 long paddle
T6 flat (with B1,B2 or B5 bushing)
T7 large bat (with B0 bushing)
5 BUSHING
B1
B2
B3
B4
B5
B6
B7
B82
B9
B0
T8
T9
T0
TA
TI
TL
extra-large bat (with B0 bushing)
black plastic
rectangular
locking lever
locking lever
locking lever
Threaded Standard, keyway
Non-Threaded Standard, keyway
Threaded Short, keyway
Non-Threaded Short, keyway
High Torque, 7.5mm, flat
High Torque, 8.0mm, keyway
Long threaded
Metric
Splashproof
15/32” Threaded (Standard for T7 and T8 actuator styles)
5
Bushing
6
Termination
7
Contact
6 TERMINATION
M1
Solder Lug
M2
PCB
M3
Quick Connect
M5-1
Wire Wrap .750 [19.05]
M5-2
Wire Wrap [24.48]
M5-3
Wire Wrap [10.80]
M5-4
Wire Wrap [26.97]
M6
PC Mount, 90° horizontal
M7
PC Mount, 90° vertical
VS2
PC Mount, U bracket, .620
VS3
PC Mount, U bracket, .620
VS4
PC Mount, U bracket, .750
VS5
PC Mount, U bracket, .750
VS21
Snap-In, U bracket
8
Seal
mounting
mounting
mounting
mounting
x
x
x
x
.460
.630
.460
.630
7 CONTACT
Material Terminal Plating Rating
gold over silver3 [email protected] or 28VDC,
G silver1
2A @ 250VAC
2
K gold
tin-lead4
0.4VA max. @20V max
(AC/DC)
P silver1
tin-lead4
[email protected] or 28VDC,
2A @ 250VAC
1
1
Q silver
silver
[email protected] or 28VDC,
2A @ 250VAC
R gold2
gold2
0.4VA max. @20V max
(AC/DC)
high
high
high
high
Approvals
UL CSA
–
UL CSA
UL CSA
–
NOTE:
Tin-lead option available with PC type terminations only.
1
Moveable contact & terminals: copper alloy, silver plate
2
Moveable contact & terminals: copper alloy with gold plate over nickel plate
3
Terminals: silver plate with outer layer in gold plating
4
Outer terminals: copper alloy with tin-lead over nickel plate
8 EPOXY SEAL
E epoxy seal
NOTES:
All switches come with standard nut, washer and locking ring shipped bulk.
T7 and T8 actuator styles come with a larger nut, washer and locking ring, to accommodate the switch.
Additional nut styles available. See page 26.
Custom colors available, consult factory.
Rubber seal available. Order part number E1A separately.
www.carlingtech.com
21
Carling
Technologies
2M-Series Miniature Toggle Switches
™
2MS & 2M2-Series Ordering Scheme
2MS - WSP 1 - T1 - B1 - M1 G E
1
Series
2
Poles
3
Circuit
5
Bushing
4
Actuator Style
1 SERIES
2MS Sealed Nylon Miniature Toggle Switch
2M2 Nylon Miniature Toggle Switch
6
Termination
7
Contact
6 TERMINATION
M1
Solder Lug
M2
PCB
M3
Quick Connect
M6
PC Mount, 90° horizontal
M7
PC Mount, 90° vertical
VS2
PC Mount, U bracket, .620
VS3
PC Mount, U bracket, .620
VS4
PC Mount, U bracket, .750
VS5
PC Mount, U bracket, .750
VS21
Snap-In, U bracket
VS41
Snap-In, U bracket
2 POLES
WSP single pole - uses terminals 1, 2 & 3.
WDP double pole uses terminals 1,2, 3, 4, 5 & 6.
W3P three pole uses terminals 1, 2, 3, 4, 5, 6, 7, 8 & 9.
3 CIRCUIT
8
Seal
mounting
mounting
mounting
mounting
x
x
x
x
.460
.630
.460
.630
high
high
high
high
( ) - momentary
Switching Position:
2-3, 5-6, 8-9
ON
ON
ON
(ON)
ON
1
2
3
4
5
OPEN
NONE
NONE
OFF
OFF
OFF
7 CONTACT
Material Terminal Plating Rating
2-1, 5-4, 8-7
ON
(ON)
ON
(ON)
(ON)
4 ACTUATOR STYLE
T1 round bat
T2 round short bat
T9 long black plastic
5 BUSHING
B1
Threaded Standard, keyway for ST, PC termination
B4
Non-Threaded Short, keyway for H9, V9 termination
gold over silver
[email protected] or 28VDC,
2A @ 250VAC
0.4VA max. @20V max
(AC/DC)
[email protected] or 28VDC,
2A @ 250VAC
0.4VA max. @20V max
(AC/DC)
2MS-Series
Approvals
UL CUL IP67
G
silver
K
gold2
P
silver
R
gold2
1
2
3
4
Moveable contact & terminals: copper alloy, silver plated
Moveable contact & terminals: copper alloy with gold plate over nickel plated
Terminals: silver plated with outer layer in gold plating
Outer terminals: copper alloy with tin-lead over nickel plated
1
tin-lead4
1
tin-lead
4
gold2
3
–
UL CUL
–
8 EPOXY SEAL
E epoxy seal
NOTE:
All switches come with standard nut, washer and locking ring. T7 and T8 actuator styles come with a larger nut, washer and locking ring, to accommodate the switch.
2M-Series Dimensional Specifications: in. [mm]
2MS & 2M2-Series
ACTUATOR
T1
ROUND
BAT
.118 DIA
[Ø 3.00]
.067 DIA
[Ø 1.70]
1
.299
[7.6]
1
SUBTRACT 2.55 FOR B1 BUSHING
22
T9
BLACK PLASTIC
.106 DIA
[Ø 2.70]
1
.496
[12.67]
1
T2
ROUND SHORT BAT
SUBTRACT 2.55 FOR B1 BUSHING
www.carlingtech.com
.764
[19.40]
.764
[19.4]
IP67
Carling
Technologies
2M-Series Miniature Toggle Switches
™
2M-Series
Dimensional Specifications: in. [mm]
title
2M1-Series
ACTUATOR
T1
ROUND
BAT
.118 DIA
[Ø 3.00]
T2
T3
ROUND SHORT BAT
PADDLE
.106 DIA
[Ø 2.70]
1
.213
[5.40]
1
1
DIMENSION = .461 [11.70]
WITH NON THREADED
BUSHING B4
MEDIUM PADDLE
1
.559
[14.20]
1
.409
[10.40]
T5
.130 DIA
[ Ø 3.30]
LONG PADDLE
1
.650
[16.50]
.843
[21.40]
1
1
DIMENSION = .264 [6.70]
WITH NON THREADED
BUSHING B4
.130 DIA
[Ø 3.30]
T4
.134 DIA
[ Ø 3.40]
DIMENSION = .105 [7.90]
WITH NON THREADED
BUSHING B4
DIMENSION = .134 [3.40]
WITH NON THREADED
BUSHING B4
T6
T7
T8
T9
T0
FLAT
LARGE BAT
EXTRA LARGE BAT
BLACK PLASTIC
RECTANGULAR
.197 DIA
[ Ø 5.00]
.236 DIA
[Ø 6.00]
.067 DIA
[Ø 1.70]
.236 DIA
[Ø 6.00]
.461
[11.70]
.476
[12.10]
.098 DIA
[Ø 2.50]
.689
[17.50]
15/32-32NS
.492
[12.50]
.677
[17.20]
15/32-32NS
.443
[11.25]
.417
[11.60]
.443
[11.25]
KEYWAY
KEYWAY
WITH BUSHING OPTIONS
B1,B2,B5 ONLY
FOR T7,T8, ACTUATOR, BUSHING OPTION CODE IS NOT REQUIRED.
ALL OTHER ACTUATOR LENGTHS SHOWN WITH BUSHING B1.
TA
TI
LOCKING LEVER
CURVED WITH TAPERED STEM
.573
[14.56]
CIRCUIT 1
FOR SP-1, DP-1
3P-1, 4P-1 ONLY
TL
LOCKING LEVER
ROUNDED WITH TAPERED STEM
LOCKING LEVER
CURVED WITH STRAIGHT STEM
.573
[14.56]
CIRCUIT 3
FOR SP-3, DP-3
3P-3, 4P-3 ONLY
.573
[14.56]
CIRCUIT 1
FOR SP-1, DP-1
3P-1, 4P-1 ONLY
CIRCUIT 3
FOR SP-3, DP-3
3P-3, 4P-3 ONLY
FOR SP-1, DP-1
3P-1, 4P-1 ONLY
FOR SP-3, DP-3
3P-3, 4P-3 ONLY
BUSHING
B1
B3
B5
B6
STANDARD KEYWAY
THREADED SHOWN
SHORT KEYWAY
THREADED SHOWN
7.5mm FLAT
HIGH TORQUE
8.0mm FLAT
HIGH TORQUE
B2
B4
STANDARD KEYWAY
NON-THREADED
SHORT KEYWAY
NON-THREADED
.315 DIA
[Ø 8.00]
.039
[1.00]
.240 DIA
[Ø 6.10]
.024
[0.60]
.039
[1.00]
.026
[0.65]
1/4-40NS
1/4-40NS
.354
[9.00]
.280
[7.10]
B7
B8
K1
METRIC
METRIC BOOT
.315 DIA
[Ø 8.00]
.224
[5.70]
.244 DIA
[Ø 6.20]
Mfg. Option
Relief or
Imperf. Thd.
.039
[1.00]
.024
[0.60]
.244 DIA
[Ø 6.20]
.028
[0.70]
.244 DIA
[Ø 6.20]
Mfg. Option Relief
or Imperf. Thd.
.039
[1.00]
.315
[8.00]
B9
.315 DIA
[Ø 8.00]
B0
SPLASH-PROOF
15/32" THREADED BUSHING
.465 DIA
[ Ø 11.80]
.236 DIA
[Ø 6.00]
.461
[11.70]
.232 DIA
[Ø 5.90]
.221
[5.60]
.287
[7.30]
M6P
0.75 THD
.315 DIA
[Ø 8.00]
Mfg. Option Relief
or Imperf. Thd.
.039
[1.00]
.295
[7.50]
LONG THREADED
.039
[1.00]
.378
[9.60]
.224
[5.70]
.244 DIA
[Ø 6.20]
.039
[1.00]
15/32-32NS
SEALS
.443
[11.25]
1/4-40NS
KEYWAY
.039
[1.00]
.354
[9.00]
.028
[0.70]
.295
[7.50]
.224
[5.70]
.472 DIA
[Ø 12.00]
.059
[1.50]
www.carlingtech.com
FOR T7,T8, ACTUATOR, BUSHING
OPTION CODE IS NOT REQUIRED.
ALL OTHER ACTUATOR LENGTHS
SHOWN WITH BUSHING B1.
23
Carling
Technologies
2M-Series Miniature Toggle Switches
™
2M-Series
Dimensional Specifications: in. [mm]
title
TERMINATION
M1
M2
M3
M5
SOLDER LUG
PCB
QUICK CONNECT
WIRE WRAP
.080
[2.02]
.156
[3.95]
.260
[6.60]
.260
[6.60]
OPTION
CODE
DIM. "A"
M5-1
.750 [19.05]
M5-2
.964 [24.48]
M5-3
.425 [10.80]
M5-4
1.062 [26.97]
"A"
.047
[1.20]
.080
[2.03]
.050
[1.26]
THK .030 [0.75]
.050
[1.26]
.062
[1.57]
THK .030 [0.75]
THK .030 [0.75]
THK .030 [0.75]
DOUBLE POLE
SINGLE POLE
KEYWAY
.354
[9.00]
1/4-40NS
KEYWAY
KEYWAY
THIS SIDE
.347
[8.80]
1/4-40NS
.030
[0.75]
.409
[10.40]
.118 DIA
[Ø 3.00]
.260
[6.60]
KEYWAY
THIS SIDE
.030
[0.75]
.185
[4.70]
.156
[3.95]
.118 DIA
[Ø 3.00]
.449
[11.40]
.156
[3.95]
.402
[10.20]
.409
[10.40]
.500
[12.70]
.185
[4.70]
.500
[12.70]
.354
[9.00]
.190
[4.83]
THIS MODEL CAN BE PRODUCED WITH
ON-ON-ON (3-WAYS) FUNCTION
THREE POLE
KEYWAY
.354
[9.00]
1/4-40NS
KEYWAY
THIS SIDE
.476
[12.10]
.030
[0.75]
.409
[10.40]
.185
[4.70]
.500
[12.70]
.118 DIA
[Ø 3.00]
.156
[3.95]
.652
[16.55]
M6
SINGLE POLE
PC MOUNTING
HORIZONTAL
.264
[6.70]
.190
[4.83]
.280
[7.10]
.050
[1.26]
DOUBLE POLE
.500
[12.70]
.260
[6.60]
.106 DIA
[Ø 2.70]
.500
[12.70]
.185
[4.70]
.030
[0.75]
.264
[6.70]
.500
[12.70]
.200
[5.08]
.280
[7.10]
.721
[18.30]
.299
[7.60]
.050
[1.26]
.106 DIA
[Ø 2.70]
.073 DIA
[Ø 1.85]
.500
[12.70]
.030
[0.75]
.185
[4.70]
.185
[4.70]
.150
[3.81]
.190
[4.83]
.565
[14.35]
.106 DIA
[Ø 2.70]
.073 DIA
[Ø 1.85]
24
.030
[0.75]
.185
[4.70]
.185
[4.70]
.150
[3.81]
FOUR POLE
.500
[12.70]
.500
[12.70]
.449
[11.40]
.650
[16.50]
.565
[14.35]
.500
[12.70]
.185
[4.70]
THREE POLE
EPOXY SEAL
.050
[1.26]
.200
[5.08]
www.carlingtech.com
.200
[5.08]
.073 DIA
[Ø 1.85]
.150
[3.81]
.185
[4.70]
Carling
Technologies
2M-Series Miniature Toggle Switches
™
2M-Series Dimensional Specifications: in. [mm]
title
TERMINATION
M7
SINGLE POLE
SINGLE POLE & DOUBLE POLE
PC MOUNT VERTICAL
.264
[6.70]
.280
[7.10]
.260
[6.60]
.030
[0.75]
.500
[12.70]
.500
[12.70]
DOUBLE POLE
449
[11.40]
.500
[12.70]
.200
[5.08]
.106 DIA
[Ø 2.70]
.500
[12.70]
.150
[3.81]
.073 DIA
[Ø 1.85]
.500
[12.70]
.150
[3.81]
.050
[1.26]
.050
[1.26]
.190
[4.83]
.150
[3.81]
.200
[5.08]
.190
[4.83]
.073 DIA
[Ø 1.85]
PC MOUNT VERTICAL
THREE POLE
.264
[6.70]
.280
[7.10]
.652
[16.55]
.030
[0.75]
.500
[12.70]
.150
[3.81]
.850
[21.60]
.565
[14.35]
.500
[12.70]
.190
[4.83]
.050
[1.26]
VS2 & VS3
"U" BRACKET
PC MOUNT
OPTION
CODE
DIM. "A"
VS2
.460 [11.68]
VS3
.630 [16.00]
.125
[3.18]
"A"
.321
[8.15]
.050
[1.26]
.125
[3.18]
.185
[4.70]
"A"
.620
[15.75]
.020
[0.50]
SINGLE POLE
.106 DIA
[Ø 2.70]
.030
[0.75]
DIM. "A"
VS4
.460 [11.68]
VS5
.630 [16.00]
.185
[4.70]
.750
[19.05]
.362
[9.20]
.050
[1.26]
.125
[3.18]
.185
[4.70]
.620
[15.75]
.073 DIA
[Ø 1.85]
.050
[1.26]
.190
[4.83]
DOUBLE POLE
.106 DIA
[Ø 2.70]
.250
[6.35]
.185
[4.70]
"A"
.073 DIA
[Ø 1.85]
.020
[0.50]
.250
[9.20]
.321
[8.15]
.185
[4.70]
.280
[7.10]
.185
[4.70]
"A"
.185
[4.70]
.620
[15.75]
.264
[6.70]
.250
[6.35]
OPTION
CODE
.125
[3.18]
.073 DIA
[Ø 1.85]
VS4 & VS5
"U" BRACKET
PC MOUNT
.280
[7.10]
.185
[4.70]
.050
[1.26]
DOUBLE POLE
.106 DIA
[Ø 2.70]
.264
[6.70]
.190
[4.83]
.073 DIA
[Ø 1.85]
.050
[1.26]
SINGLE POLE
.106 DIA
[Ø 2.70]
.150
[3.81]
.200
[5.08]
.190
[4.83]
.073 DIA
[Ø 1.85]
.190
[4.83]
.565
[14.35]
.150
[3.81]
.200
[5.08]
.106 DIA
[Ø 2.70]
.565
[14.35]
FOUR POLE
.030
[0.75]
.362
[9.20]
.185
[4.70]
.750
[19.05]
.185
[4.70]
.750
[19.05]
.073 DIA
[Ø 1.85]
.050
[1.26]
.250
[9.20]
.190
[4.83]
SNAP-IN TERMINATION OPTIONS
VS21
SNAP-IN, WITH BRACKET
(Same Mounting Pattern as VS2)
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25
Carling
Technologies
2M-Series Miniature Toggle Switches
™
2M-Series Dimensional Specifications: in. [mm]
title
PANEL MOUNTING
1/4 IN. BUSHING
.250 DIA
[Ø 6.35]
15/32 IN. BUSHING
.250 DIA
[Ø 6.35]
.240
[6.10]
.033
[0.85]
.022
[0.56]
.496 DIA
[Ø 11.91]
.065
[1.65]
.110 DIA
[Ø 2.80]
.031
[0.79]
.250 DIA
[Ø 6.35]
.496 DIA
[Ø 11.91]
.150 DIA
[Ø 3.81]
.234
[5.95]
.378
[9.60]
NUT
STANDARD .100
STANDARD .200
.180 DIA
[Ø 4.56]
DRESS NUT
.180 DIA
[Ø 4.56]
.312
[7.92]
.275
[6.98]
1/4-40UNS
.562
[14.27]
.372 DIA
[Ø 9.45]
15/32-32NS
.118
[3.00]
FOR SER200
(HDW21)
FOR T7,T8
.718 DIA
[Ø 18.24]
.476 DIA
[Ø 12.10]
.252 DIA
[Ø 6.40]
FOR SER100
(HDW5)
STANDARD .100
.034
[0.84]
.428 DIA
[Ø 10.86]
.031
[0.78]
.252 DIA
[Ø 6.40]
.174
[4.42]
FOR SER100
(HDW4)
LOCK WASHER
STANDARD
.476 DIA
[Ø 12.10]
15/32-32NS
.078
[1.98]
FOR SER100
(HDW3)
LOCKING RING
.031
[0.78]
.638 DIA
[Ø 16.21]
1/4-40UNS
.060
[1.52]
FOR SER100
(HDW2)
KNURLED NUT
.352
[8.94]
10-48UNS
.062
[1.57]
STANDARD FOR T7,T8
STANDARD .200
.620 DIA
[Ø 15.74]
.318 DIA
[Ø 8.06]
.251 DIA
[Ø 6.38]
.194 DIA
[Ø 4.94]
.478 DIA
[Ø 12.14]
.109 DIA
[Ø 2.76]
(HDW15)
.109 DIA
[Ø 2.76]
.063
[1.60]
.063 .124
[1.60] [3.15]
(HDW16)
(HDW17)
.098
[2.48]
Thk .020 [0.52]
For Ser 100
(HDW11)
TOGGLE CAPS
T1
T2
.417 ±.004
[10.60 ±0.10]
26
.299 ±.004
[7.60 ±0.10]
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FOR T7,T8
Thk .021 [0.54]
For Ser 200
(HDW22)
.473 DIA
[Ø 12.02]
Thk .020 [0.52]
For Ser 100
(HDW12)