PC-Series GFCI/ELCI & Panel Seal The PC-Series, AC Residual Current Circuit Breaker with Overcurrent Protection (RCBO), combines the ground fault protection of a GFCI with the familiar overcurrent tripping characteristics of a normal circuit breaker. The PC-series utilizes the hydraulic magnetic principle which provides precise operation and performance even when exposed to extremely hot and/or cold application environments. Features: Overload, short circuit and ground fault protection in a single package Handle style actuators and rocker style “acuguard” Wiping Contacts - Mechanical linkage with two-step actuation – cleans contacts, provides high, positive contact pressure & longer contact life A trip-free mechanism, a safety feature which makes it impossible to manually hold the contacts closed during overload or fault conditions. A common trip linkage between all poles, another safety feature, ensures that an overload in one pole will trip all adjacent poles. Front panel mounting Integral push-to-test button Two integrated LED indicators distinguish if a breaker is closed with Line Voltage present, or has opened due to leakage current, or has opened due to over current, or is closed with no Line Voltage present. Optional Hot/Neutral reversal detection and protection Carling Technologies, Inc. 60 Johnson Avenue • Plainville, CT 06062-1177 Phone: (860) 793-9281 • Fax: (860) 793-9231 Email: [email protected] • www.carlingtech.com Benefits: Increases safety around boats and marinas Protects against electrical shock hazards in areas near water Protects against defects in the wires & conductors Reduces fire and shock hazards from defects in permanently installed appliances such as water heaters, battery chargers, lighting fixtures, etc. Detects low level ground faults, which do not trip ordinary circuit breakers, that can lead to fires and shock hazards for boating occupants 2 | PC-Series Circuit Breaker - General Specifications Electrical Tables Table A: Lists UL Listed configurations as a Ground Fault Circuit Interruptor TABLE A : LISTS UL LISTED CONFIGURATIONS AS A GROUND FAULT CIRCUIT INTERRUPTOR CURRENT SHORT CIRCUIT RATING CAPACITY VOLTAGE CIRCUIT CONFIGURATION MAX. RATING SERIES FREQUENCY PHASE AMPS AMPS GROUND FAULT TRIP LEVEL MILLIAMPS NOTES 120 50 / 60 1 1 - 50 5000 6 1 or 2 Poles. One pole of a two pole unit must be Neutral 120/240 50 / 60 1 1 - 50 5000 6 2 or 3 Poles. One pole of a three pole unit must be Neutral Table B: Lists UL Listed and Recognized as an Earth Leakage Circuit Interruptor - 120 and 120/240V TABLE B : LISTS UL LISTED AND RECOGNIZED CONFIGURATIONS AS AN EARTH LEAKAGE CIRCUIT INTERRUPTOR - 120 and 120/240V GROUND CURRENT SHORT CIRCUIT VOLTAGE FAULT TRIP RATING CAPACITY LEVEL CIRCUIT MAX. FREQUENCY PHASE AMPS MILLIAMPS NOTES AMPS CONFIGURATION RATING SERIES 120 50 / 60 1 1 - 50 5000 30 1 or 2 Poles. One pole of a two pole unit must be Neutral 120/240 50 / 60 1 1 - 50 5000 30 2 or 3 Poles. One pole of a three pole unit must be Neutral SERIES 120 50 / 60 1 1 - 50 3000 30 1 or 2 Poles. One pole of a two pole unit must be Neutral IGNITION PROTECTED 120/240 50 / 60 1 1 - 50 5000 30 2 or 3 Poles. One pole of a three pole unit must be Neutral Table C: Lists UL Listed and Recognized as an Earth Leakage Circuit Interruptor - 240V TABLE C : LISTS UL LISTED AND RECOGNIZED CONFIGURATIONS AS AN EARTH LEAKAGE CIRCUIT INTERRUPTOR - 240V GROUND CURRENT SHORT CIRCUIT FAULT TRIP VOLTAGE RATING CAPACITY LEVEL CIRCUIT MAX. MILLIAMPS NOTES FREQUENCY PHASE AMPS AMPS CONFIGURATION RATING SERIES 240 50 / 60 1 1 - 30 5000 30 2 or 3 Poles. One pole of a three pole unit must be Neutral. Suffix 11 SERIES IGNITION PROTECTED 240 50 / 60 1 1 - 50 3000 30 2 or 3 Poles. One pole of a three pole unit must be Neutral. Suffix 12 *Manufacturer reserves the right to change product specification without prior notice. 60 Johnson Avenue • Plainville, CT 06062 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com PC-Series Circuit Breaker - General Specifications | 3 Electrical Mechanical Current Ratings Voltage Rating Current Trip Level Current Trip Time Operating Frequency Interrupt Capacity Impedance 1 - 50 Amps maximum 120VAC, 120/240VAC, 240VAC 30mA & 6mA For 30mA leakage trip: ≤ 22.2mA, shall not trip 30mA, shall trip within .10 seconds The above complies with UL-1053 & ABYC E11. For 6mA leakage trip: ≤25ms The above complies with UL-943. 50/60 Hz for 30mA leakage trip 60 Hz for 6mA leakage trip 5,000 Amps RESISTANCE, IMPEDANCE VALUES from Line to Load Terminals (Values Based on Series Trip Circuit Braker) 1000 20.1 - 50.0 100 10 O H M S 1 0.1 10,000 ON-OFF operations @ 6 per minute; with rated Current & Voltage. Trips on short circuit, overload or leakage to ground, even when actuator is forcibly held in the “On” position Physical Number of Poles (Breakers only) Termination Mounting Actuator 1-pole (1 Circuit Breaker + 1 GFCI Sensor Module), 120V 2-pole (2 Circuit Breakers + 1 GFCI Sensor Module), 120/240V or 120V with Neutral Break. 240VAC two pole. 3-pole 120/240V with Neutral Break (Sensor module has 2 pole width) Circuit Breaker Line Side: #10-32, Threaded stud. GFCI Sensor Module Load Side: #10-32 threaded stud. Neutral pigtail. Front Panel, #6-32 and M3 threaded inserts. Handle, Flat Rocker, Curved Rocker (with or without rocker guard), Push-to-Reset Rocker Environmental Designed and tested in accordance with requirements of specification MIL-PRF- 55629 and MIL-STD-202G as follows: 0.01 0.001 0.01 Endurance Trip Free 0.1 1 10 100 AMPERE RATING Innovative Features CURRENT (AMPS) TOLERANCE (%) 0.100 - 5.0 ± 15% 20.1 - 30.0 ± 35% Indicator Neutral Protection Test Button 5.1 - 20.0 ± 25% FIGURE 1 Two integrated LEDs, Red & Green Green LED On, Red LED Off Line Voltage is present, the breaker is closed, and the device is protecting the circuits against over current and leakage current. Green LED Off, Red LED On The device has detected leakage current and has opened the circuit breaker. Green LED Flashing, Red LED Off The circuit breaker has opened due to over current or has been turned off manually Green LED Off, Red LED Off Line Voltage is not present Green LED Flashing, Red LED Off, Amber LED ON Indicates Hot & Neutral are reversed and the circuit breaker is open When neutral is grounded on load side of circuit Located on Ground Fault Module Shock Vibration Moisture Resistance Operating Temperature Corrosion Withstands 100 G, 6ms, sawtooth at rated current per Method 213, Test Condition “I”. Withstands 0.06” excursion from 10-55 Hz, and 10 G 55-500 Hz, a rated current per Method 204C, Test Condition A. Instantaneous & ultrashort curves tested at 90% of rated current. 93% RH at 30°C for 168 Hours. -35°C to +66°C UL-943-6.21, 3 weeks Humidity: 30±2°C, 70±2% relative humidity Mixed Flowing Gases: 100 ppb H2S, 20 ppb CI2, 200±50 ppb NO2 Agency Certifications UL Listed UL Standard 489 Circuit Breakers, Molded Case, (Guide DIVQ, File E129899) UL Standard 1077 Supplementary Protectors UL Standard 943 Class A Ground Fault Circuit Interrupters UL Standard 1053 Ground Fault Sensing and Relaying Equipment UL Standard 1500 Ignition Protection 60 Johnson Avenue • Plainville, CT 06062 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com 4 | PC-Series – Ordering Scheme PC B 1 Series 2 System Voltage/Poles B A 3 Circuit 4 Actuator 24 5 Frequency & Delay 1 SERIES PC 620 6 Current Rating 1 B A 7 Terminal 8 Actuator Color 9 Mounting/ Barriers A 10 10 Trip Level 11 Agency Approval 6 CURRENT RATING (AMPERES) CODE 2 SYSTEM VOLTAGE / POLES A 120 VAC single phase, one pole B 120/240 VAC single phase, two pole C 120/240 VAC single phase with switched neutral, three pole D 120 VAC single phase with switched neutral, two pole E 120 VAC single phase with reversed polarity indicator, two pole F 120/240 VAC single phase with reversed polarity indicator, three pole G 240 VAC single phase, two pole 3 CIRCUIT B Series Trip (Current) 4 ACTUATOR Handle A one per pole B one per multipole unit Two Color Curved Visi-Rocker C Indicate ON, vertical legend D Indicate ON, horizontal legend F Indicate OFF, vertical legend G Indicate OFF, horizontal legend Single Color Curved Rocker J Vertical legend K Horizontal legend Two Color Curved Visi-Rocker Push-to-Reset N Vertical legend O Horizontal legend Single Color Curved Rocker Push-to-Reset R Vertical legend U Horizontal legend Two Color Flat Visi-Rocker 1 Indicate OFF, vertical legend 2 Indicate OFF, horizontal legend Single Color Flat Rocker 3 Vertical legend 4 Horizontal legend Two Color Flat Visi-Rocker Push-to-Reset 5 Indicate OFF, vertical legend 6 Indicate OFF, horizontal legend Single Color Flat Rocker Push-to-Reset 7 Vertical legend 8 Horizontal legend 5 FREQUENCY & DELAY 20 50/60Hz Instantaneous 21 50/60Hz Ultra Short 22 50/60Hz Short 24 50/60Hz Medium 26 50/60Hz Long Notes: 1 This device meets the requirements of ABCY E11. 2 6mA per UL943, available with agency approval code 10. 3 30mA per UL1053, available with agency approval codes 11 & 12. 4 AIC Rating at 120 VAC 3kA, at 120/240 VAC 5kA 210 215 220 225 230 235 240 245 250 255 260 265 270 275 280 AMPERES 0.100 0.150 0.200 0.250 0.300 0.350 0.400 0.450 0.500 0.550 0.600 0.650 0.700 0.750 0.800 285 290 295 410 512 415 517 420 522 425 527 430 435 440 445 0.850 0.900 0.950 1.000 1.250 1.500 1.750 2.000 2.250 2.500 2.750 3.000 3.500 4.000 4.500 450 455 460 465 470 475 480 485 490 495 610 710 611 711 612 5.000 5.500 6.000 6.500 7.000 7.500 8.000 8.500 9.000 9.500 10.000 10.500 11.000 11.500 12.000 712 613 614 615 616 617 618 620 622 624 625 630 635 640 650 12.500 13.000 14.000 15.000 16.000 17.000 18.000 20.000 22.000 24.000 25.000 30.000 35.000 40.000 50.000 7 TERMINAL 1 Stud, 10-32 threaded 8 ACTUATOR COLOR & LEGEND HandleRocker Actuator Color Actuator Color I-O ON-OFF Dual Single Visi-Rocker White A B 1Black White Black C D 2White N/A Red F G 3White Red Green H J 4White Green Blue K L 5White Blue Yellow M N 6Black Yellow Gray P Q 7Black Gray Orange R S 8Black Orange 9 MOUNTING/BARRIERS MOUNTING STYLE BARRIERS Threaded Insert, 2 per pole A 6-32 X 0.195 inches yes B ISO M3 x 5mm yes Rockerguard Bezel Threaded Insert, 2 per pole C 6-32 X 0.195 inches yes D ISO M3 x 5mm yes Standard Bezel with Recessed Off-Side Flat Rocker Threaded Insert, 2 per pole E 6-32 X 0.195 inches yes F ISO M3 x 5mm yes Push-to-Reset Bezel Threaded Insert, 2 per pole G 6-32 X 0.195 inches yes H ISO M3 x 5mm yes 10 LEAKAGE CURRENT TRIP LEVEL - MAX. TRIP CURRENT A 5 MA (CLASS A GFCI)2 E 30 MA (ELCI)1,3 11 AGENCY APPROVAL AA W/O Approvals UL 9432 10 UL 10531,3 11 UL 1053 & UL 15001,3,4 12 60 Johnson Avenue • Plainville, CT 06062 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com PC-Series – Wiring Diagrams | 5 INDICATE OFF / SINGLE COLOR ROCKER ACTUATOR HANDLE / INDICATE ON ROCKER ACTUATOR TERMINAL LOCATIONS PCE 120 VAC VER W/ REVERSE P INDICATO PCA 120 VAC VERSION PCF 120/240 VAC VER W/ REVERSE POL INDICATOR PCB 120/240 VAC VERSION 3.015 [76.58] MAX. PCC 120/240 VAC VERSION W/ NEUTRAL BREAK 3.775 [95.88] MAX. PCD 120 VAC VERSION W/NEUTRAL BREAK 60 Johnson Avenue • Plainville, CT 06062 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com URCE TRAL 6 | PC-Series – Wiring Diagrams & Panel Cut Out TERMINAL LOCATIONS HANDLE / INDICATE ON ROCKER ACTUATOR INDICATE OFF / SINGLE COLOR ROCKER ACTUATOR PCE 120 VAC VERSION W/ REVERSE POLARITY INDICATOR PCF 120/240 VAC VERSION W/ REVERSE POLARITY INDICATOR NOTE: NEUTRAL & GROUND PIGTAIL WIRES - SUPPLIED 12" LONG MIN. (CIRCUIT CODES A,B,E & F) 3.790 [96.27] 3.040 [77.22] 2.280 [57.91] 1.453 [36.91] LINE 1 LINE 2 2.062 [52.37] 3.790 [96.27] 3.040 [77.22] 3.040 [77.22] 3.040 [77.22] 2.280 [57.91] 2.280 [57.91] 2.280 [57.91] .156 DIA..156 [Ø3.96] DIA. [Ø3.96] 2 PLC'S.2TYP. PLC'S. TYP. PER POLE PER POLE 1.660 [42.16] 1.660 [42.16] 1.453 [36.91] 1.260 [32.00] 1.260 [32.00] 2.062 [52.37] .200 [5.08] .432 [10.97] .432 [10.97] PCA LOAD HOT 2 OR 230V NEUTRAL LOAD HOT 1 LINE 2 OR 230V NEUTRAL LINE 1 .750 [19.05] TYP. .750 [19.05] TYP. PCA, PCB PCD & PCE .200 [5.08] PCA, PCB & PCF PCD &PCC PCE PCA PCC & PCF PCB, PCD & PCE PCC & PCF PCB, PCD & PCE HANDLE ACTUATOR ROCKER ACTUATOR PCC & PCF HANDLE ACTUATOR PANEL CUTOUT DETAIL ROCKER ACTUATOR TOLERANCES ±.005 [.12] 1-Phase 240VAC PANEL CUTOUT DETAIL TOLERANCES ±.005 [.12] 60 Johnson Avenue • Plainville, CT 06062 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com PC-Series – Dimensions | 7 2.265 [57.53] MAX. 1.510 [38.35] 2.975 [75.57] 0.430 [10.92] 0.275 [6.99] 0.750 TYP. [19.05] 2.518 [63.96] 3.800 [96.52] 2.062 [52.37] 1.453 [36.91] 0.429 [10.91] 0.350 [8.89] NEUTRAL PIGTAIL (CIRCUIT CODE A+B ONLY) #6/32 / M3 MOUNTING INSERTS 0.125 [3.18] 1.245 1.660 [31.62] [42.16] 0.208 [5.28] 0.100 [2.54] Notes: For additional circuit breaker dimensions, reference the C-Series Breakers in the Carling Circuit Protection catalog 60 Johnson Avenue • Plainville, CT 06062 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com 8 | PC-Series – Panel Seal Ordering Scheme 8 PC 1 Type Number 2 Series 1 4 1 3 Actuator 4 Poles 5 Mounting 5 MOUNTING SCREWS / PLATE MATERIAL1 1 6-32 Thread Phillips Head 2 M-3 Thread Phillips Head 3 6-32 Thread Slotted Head 4 M-3 Thread Slotted Head 5 6-32 Thread Phillips Head w/ Stainless Steel Plate 6 M-3 Thread Phillips Head w/ Stainless Steel Plate 7 6-32 Thread Slotted Head w/ Stainless Steel Plate 8 M-3 Thread Slotted Head w/ Stainless Steel Plate 1 TYPE NUMBER 8 Circuit Breaker Assembly 2 SERIES PC 3 ACTUATOR TYPE 1 Handle, one per pole 2 Handle, one per multipole unit ARocker2 4 POLES PER UNIT - INCLUDING ELECTRONIC MODULE 3Three 4Four 5Five Notes: 1 Screws supplied to accommodate mounting panel thickness of 1/8” ± 1/32”. Consult Factory for additional options 2 Available for Flat and Curved Rocker options - No Rockerguard Bracket Handle Style Panel Seal Rocker Style Panel Seal 60 Johnson Avenue • Plainville, CT 06062 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com PC-Series – Panel Seal Configuration - Drawings | 9 Handle Actuator Rocker Actuator 60 Johnson Avenue • Plainville, CT 06062 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com 10 | PC-Series –Time Delay Curves Time Delay Curves Instantaneous Medium Ultra Short Long Short Notes: Other time delay values available, consult factory. Delay Curves 21,22,24,26: Breakers to hold 100% and must trip at 125% of rated current and greater within the time limit shown in this curve. Delay Curve 20: Breakers to hold 100% and must trip at 150% of rated current and greater within the time limit shown in this curve. All Curves: Curve data shown represents breaker response at ambient temperature of 77°F (25°C) with no preloading. Breakers are mounted in standard wall-mount position. The minimum inrush pulse tolerance handling capability is 12 times the rated current. These values are based on a 60 Hz 1/2 cycle, 8.33 ms pulse. REV_GFCI_PC_10_2013 60 Johnson Avenue • Plainville, CT 06062 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com