AC Line EMI Suppression and RC Networks PMZ2035 Series Metallized Impregnated Paper, Class X1, 440 VAC/1,000 VDC Overview Applications The PMZ2035 Series is constructed of multilayer metallized paper encapsulated and impregnated in self-extinguishing material meeting the requirements of UL 94 V–0. Typical applications include worldwide use in contact protection, contact interference suppression and transient suppression. Benefits • • • • • • • • • • • Approvals: ENEC Rated voltage: 440 VDC 50/60 Hz Capacitance: 0.1 µF Capacitance tolerance: ±10%, other tolerances on request Resistance: 150 Ω Resistance tolerance: ±30% Lead spacing: 25.4 mm Climatic category: 40/085/56/B, IEC 60068–1 RoHS Compliant and lead-free terminations Operating temperature range of -40˚C to +85˚C Excellent self-healing properties which ensure long life even when subjected to frequent over voltages • Good resistance to ionization due to impregnated paper dielectric • High dV/dt capability • Impregnated paper ensures excellent stability and reliability properties, particularly in applications with continuous operation Click image above for interactive 3D content Legacy Part Number System PMZ2035 Series R Open PDF in Adobe Reader for full functionality E Rated Voltage (VAC) Lead Spacing (mm) RC Snubber, Metallized Paper R = 440 E = 25.4 6100 K 150 R30 Capacitance Code (pF) Capacitance Tolerance Resistance (Ω) Packaging K = ±10% M = ±20% Resistance Value in Ω See Ordering Options Table The last three digits represent significant figures. The first digit specifies the total number of digits. New KEMET Part Number System P Capacitor Class 435 E Series Lead Spacing (mm) P = Metallized RC Snubber Paper E = 25.4 J 104 K 440 A H151 Size Code Capacitance Code (pF) Capacitance Tolerance Rated Voltage (VAC) Packaging Resistance (Ω) See Dimension Table First two digits represent significant figures. Third digit specifies number of zeros. K = ±10% M = ±20% 440 = 440 See Ordering H plus first two digits Options Table represent significant figures. Third digit specifies number of zeros. One world. One KEMET © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com F3027_PMZ2035 • 5/15/2015 1 Film Capacitors AC Line EMI Suppression and RC Networks – PMZ2035 Series Metallized Impregnated Paper, Class X1, 440 VAC/1,000 VDC Ordering Options Table Lead Spacing Nominal (mm) Type of Leads and Packaging Lead Length (mm) KEMET Lead and Packaging Code Legacy Lead and Packaging Code 6 +0/-1 30 +5/-0 C A R06 R30 Standard Lead and Packaging Options 25.4 Bulk (Bag) – Short Leads Bulk (Tray) – Max Length Leads Dimensions – Millimeters FRONT VIEW SIDE VIEW L B H d LL p Size Code EJ p B H L d Nominal Tolerance Nominal Tolerance Nominal Tolerance Nominal Tolerance Nominal Tolerance 25.4 +/-0.4 12.1 Maximum 19.0 Maximum 30.5 Maximum 1.0 +/-0.05 Note: See Ordering Options Table for lead length (LL) options. © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com F3027_PMZ2035 • 5/15/2015 2 Film Capacitors AC Line EMI Suppression and RC Networks – PMZ2035 Series Metallized Impregnated Paper, Class X1, 440 VAC/1,000 VDC Performance Characteristics Rated Voltage Capacitance Range Capacitance Tolerance 440 VAC 50/60 Hz 0.1 µF ±10%, other tolerances on request Resistance Range 150 Ω Resistance Tolerance ±30% Temperature Range Climatic Category Approvals Peak Pulse Voltage Series Resistance Insulation Resistance Pulse Current Test Voltage Between Terminals In DC Applications Power Ratings -40°C to +85°C 40/085/56/B ENEC 1,000 V The series resistance is defined at 100 kHz Minimum Value Between Terminals ≥ 6,000 MΩ Maximum 12 A repetitive. Maximum 20 A peak for occasional transients. The 100% screening factory test is carried out at 1,800 VDC. The voltage level is selected to meet the requirements in applicable equipment standards. All electrical characteristics are checked after the test. Recommended voltage ≤ 1,000 VDC The average losses may reach 0.5 W provided the surface temperature does not exceed + 85°C. For maximum permitted power dissipation vs. temperature, see Derating Curves. Maximum Allowable Power Dissipation vs. Ambient Temperature and Case Sizes. Derating Curves ºC © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com F3027_PMZ2035 • 5/15/2015 3 Film Capacitors AC Line EMI Suppression and RC Networks – PMZ2035 Series Metallized Impregnated Paper, Class X1, 440 VAC/1,000 VDC Environmental Test Data Test IEC Publication Procedure Endurance IEC 60384-14 Vibration IEC 60068–2–6 Test Fc 3 directions at 2 hours each, 10 – 500 Hz at 0.75 mm or 98 m/s2 Bump IEC 60068–2–29 Test Eb 4,000 bumps at 390 m/s2 Change of Temperature IEC 60068-2-14 Test Na Upper and lower rated temperature 5 cycles Active Flammability IEC 60384–14 VR + 20 surge pulses at 4.0 kV (pulse every 5 seconds) Passive Flammability IEC 60384–14 IEC 60384–1, IEC 60695–11–5 Needle-flame test Damp Heat Steady State IEC 60068–2–78 Test Cab 1.25 x VR VAC 50 Hz, once every hour increased to 1,000 VAC for 0.1 second, 1,000 hours at upper rated temperature. +40°C and 93% RH, 56 days Approvals Certification Body Specification File Number EN/IEC 60384–14 SE/0140–29A Environmental Compliance All KEMET EMI capacitors are RoHS Compliant. Table 1 – Ratings & Part Number Reference Capacitance Resistance Lead Space Ω Value (µF) 25.4 0.1 150 Maximum Dimensions (mm) B H L 12.1 19 30.5 Quantity per Package R06 R30 100 800 F Article Code Part Number P435EJ104K440(1)H151 PMZ2035RE6100K150(1) (1) Insert lead and packaging code. See Ordering Options Table for available options. © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com F3027_PMZ2035 • 5/15/2015 4 Film Capacitors AC Line EMI Suppression and RC Networks – PMZ2035 Series Metallized Impregnated Paper, Class X1, 440 VAC/1,000 VDC Soldering Process The implementation of the RoHS directive has resulted in the selection of SnAgCu (SAC) alloys or SnCu alloys as primary solder. This has increased the liquidus temperature from that of 183ºC for SnPb eutectic alloy to 217 – 221ºC for the new alloys. As a result, the heat stress to the components, even in wave soldering, has increased considerably due to higher pre-heat and wave temperatures. Polypropylene capacitors are especially sensitive to heat (the melting point of polypropylene is 160 – 170ºC). Wave soldering can be destructive, especially for mechanically small polypropylene capacitors (with lead spacing of 5 mm to 15 mm), and great care has to be taken during soldering. The recommended solder profiles from KEMET should be used. Please consult KEMET with any questions. In general, the wave soldering curve from IEC Publication 61760-1 Edition 2 serves as a solid guideline for successful soldering. Please see Figure 1. Reflow soldering is not recommended for through-hole film capacitors. Exposing capacitors to a soldering profile in excess of the above the recommended limits may result to degradation or permanent damage to the capacitors. Do not place the polypropylene capacitor through an adhesive curing oven to cure resin for surface mount components. Insert throughhole parts after the curing of surface mount parts. Consult KEMET to discuss the actual temperature profile in the oven, if through-hole components must pass through the adhesive curing process. A maximum two soldering cycles is recommended. Please allow time for the capacitor surface temperature to return to a normal temperature before the second soldering cycle. Manual Soldering Recommendations Wave Soldering Recommendations 300 Following is the recommendation for manual soldering with a soldering iron. 2+3s max 260°C 250 First wave Temperature (°C) Recommended Soldering Temperature Soldering iron bit temperature (deg C) 400 350 300 250 Second wave 200 Cooling ΔT <150°C Preheating 150 ca 2°C/s ca 3.5°C/s typical Tpreheat 100 ca 5°C/s 115°C max 100°C Typical 200 50 150 100 0 0 50 40 80 120 160 200 240 Time (s) 0 0 1 2 3 4 5 6 7 8 Soldering time (sec) The soldering iron tip temperature should be set at 350°C (+10°C maximum) with the soldering duration not to exceed more than 3 seconds. © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com F3027_PMZ2035 • 5/15/2015 5 Film Capacitors AC Line EMI Suppression and RC Networks – PMZ2035 Series Metallized Impregnated Paper, Class X1, 440 VAC/1,000 VDC Soldering Process cont'd Wave Soldering Recommendations cont'd 1. The table indicates the maximum set-up temperature of the soldering process Figure 1 Dielectric Film Material Maximum Preheat Temperature Maximum Peak Soldering Temperature Capacitor Capacitor Capacitor Capacitor Capacitor Pitch Pitch Pitch Pitch Pitch ≤ 10 mm = 15 mm > 15 mm ≤ 15 mm > 15 mm Polyester 130°C 130°C 130°C 270°C 270°C Polypropylene 100°C 110°C 130°C 260°C 270°C Paper 130°C 130°C 140°C 270°C 270°C Polyphenylene Sulphide 150°C 150°C 160°C 270°C 270°C 2. The maximum temperature measured inside the capacitor: Set the temperature so that inside the element the maximum temperature is below the limit: Dielectric Film Material Maximum temperature measured inside the element Polyester 160°C Polypropylene 110°C Paper 160°C Polyphenylene sulphide 160°C Temperature monitored inside the capacitor. Selective Soldering Recommendations Selective dip soldering is a variation of reflow soldering. In this method, the printed circuit board with through-hole components to be soldered is preheated and transported over the solder bath as in normal flow soldering without touching the solder. When the board is over the bath, it is stopped and pre-designed solder pots are lifted from the bath with molten solder only at the places of the selected components, and pressed against the lower surface of the board to solder the components. The temperature profile for selective soldering is similar to the double wave flow soldering outlined in this document, however, instead of two baths, there is only one bath with a time from 3 to 10 seconds. In selective soldering, the risk of overheating is greater than in double wave flow soldering, and great care must be taken so that the parts are not overheated. © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com F3027_PMZ2035 • 5/15/2015 6 Single-sided Metallized Polypropylene Film Double-sided Film Capacitors AC Line EMI Suppression and RC Networks – PMZ2035 Series Metallized Impregnated Paper, Class X1, 440 VAC/1,000 VDC Construction Single-sided Metallized Polypropylene Film Resistor (Not Shown) Integrated into2 Metallization Sections 1 Section Double-sided B Metallized Polyester Carrier Film Single-sided Metallized L Polypropylene Film Self-Extinguishing Resin R C H Series Connection 3 Sections Detailed Cross Section Self-Extinguishing 1 Section Resin Metallized Impregnated Paper (First Layer) d Single-sided Metallized Polypropylene Film Polyprop Film Diele LL Metallized Impregnated Paper Single-sided (Second Layer) Margin Double-sided Metallized Polyester Carrier Film Metallized Polypropylene p Film Polyprop Film Diele Margin 4 Sections 3 Sections Metal Contact Layer Margin Metal Contact Metallized Impregnated Paper Layer Leads Metallized Polyphenylene Sulfide Film (SMR) Polyp Winding Scheme Metallized Impregnated Paper Metallized Polyphenylene Sulfide Film with Vacuum-Evaporated Aluminum Electrodes Metal Foil Polyp Film 1 Section 1 Section 1 Section Single-sided Metallized Polyester Film AXIAL - Polyprop Single-sided Metallized Polyester Film Polypropylene Film Dielectric Metal Foil 1 Section 1 Section © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com AXIAL - Single-sided Metallized Polypropylene Film F3027_PMZ2035 • 5/15/2015 AXIAL - Single-sided Metallized Polyester Film 7 Film Capacitors AC Line EMI Suppression and RC Networks – PMZ2035 Series Metallized Impregnated Paper, Class X1, 440 VAC/1,000 VDC Marking FRONT RIFA Logo BACK Voltage Self Healing Series Approval Mark IEC Climatic Category Manufacturing Date Code RC Unit TOP Capacitance © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com Resistance F3027_PMZ2035 • 5/15/2015 8 Film Capacitors AC Line EMI Suppression and RC Networks – PMZ2035 Series Metallized Impregnated Paper, Class X1, 440 VAC/1,000 VDC KEMET Corporation World Headquarters Europe Asia Southern Europe Sasso Marconi, Italy Tel: 39-051-939111 Northeast Asia Hong Kong Tel: 852-2305-1168 Mailing Address: P.O. 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KEMET does not assume any responsibility for infringement that might result from the use of KEMET Capacitors in potential circuit designs. KEMET is a registered trademark of KEMET Electronics Corporation. © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com F3027_PMZ2035 • 5/15/2015 9 Film Capacitors AC Line EMI Suppression and RC Networks – PMZ2035 Series Metallized Impregnated Paper, Class X1, 440 VAC/1,000 VDC Disclaimer Allproductspecifications,statements,informationanddata(collectively,the“Information”)inthisdatasheetaresubjecttochange.Thecustomerisresponsibleforcheckingand verifying the extent to which the Information contained in this publication is applicable to an order at the time the order is placed. All Information given herein is believed to be accurate and reliable, but it is presented without guarantee, warranty, or responsibility of any kind, expressed or implied. StatementsofsuitabilityforcertainapplicationsarebasedonKEMETElectronicsCorporation’s(“KEMET”)knowledgeoftypicaloperatingconditionsforsuchapplications,butare notintendedtoconstitute–andKEMETspecificallydisclaims–anywarrantyconcerningsuitabilityforaspecificcustomerapplicationoruse.TheInformationisintendedforuseonly by customers who have the requisite experience and capability to determine the correct products for their application. Any technical advice inferred from this Information or otherwise provided by KEMET with reference to the use of KEMET’s products is given gratis, and KEMET assumes no obligation or liability for the advice given or results obtained. Although KEMET designs and manufactures its products to the most stringent quality and safety standards, given the current state of the art, isolated component failures may still occur. Accordingly, customer applications which require a high degree of reliability or safety should employ suitable designs or other safeguards (such as installation of protective circuitry or redundancies) in order to ensure that the failure of an electrical component does not result in a risk of personal injury or property damage. Although all product–related warnings, cautions and notes must be observed, the customer should not assume that all safety measures are indicted or that other measures may not be required. © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com F3027_PMZ2035 • 5/15/2015 10