COMPACT, EFFICIENT, SEALED, 400 W AC-DC POWER SUPPLY ITE AND MEDICAL RATED DDP/MDP400 SC SERIES DS1_DDP-MDP400 SC SERIES REV00 _ NOVEMBER 2012 DESCRIPTION DDP400 and MDP400 SC series, are sealed, compact, high efficiency, small form factor AC-DC power supplies. 3 YEAR WARRANTY The series provide a steady 400 W of regulated DC power through the full input range of 90 to 264 VAC. Its 3.27” x 8.34” x 1.65” form factor, enable designers to integrate more advanced features into a system without compromising on its size. By converting energy at 94% typical efficiency, the DDP400 and MDP400 SC series generate less heat facilitating thermal management in space constrained system and offering high reliability. Both the DDP and MDP SC series are available in three standard output voltages: 12, 24, 48 VDC and offer an auxiliary 12 VDC and 5 VDC stand-by outputs. Available control signals include Power Good (P_OK) and remote On/off (PS_ON). IP67* The sealed package offers IP67 ingress protection index, and can be installed in contact with thermo-conductive part of the system so to transfer heat by conduction enhancing performances. When conduction cooled, or convection cooled with its optional heat sink assembled, the SC series can deliver full output power from -20 to 50 °C. It can operate up to 70 °C with de-rating and is capable to start up from – 20 °C. The MDP400 range comply with the 3rd edition of the UL/IEC 60601-1 safety standards for medical equipments and the DDP400 range comply with the 2nd edition of the UL/IEC 60950-1 standards for IT equipments. Both the series meets the EN55022 EMC limits of Class B for conducted and radiated emissions as well as the IEC/EN 61000-3 and IEC/EN 61000-4 EMC standards. * Test in progress for certification. KEY FEATURES • • • • • • • • Universal input voltage range 400 W rated power (440 W peak) Extremely high efficiency (94% typical) Low stand-by consumption (<0.5 W) 12V, 24V and 48V standard output variants Active PFC, EN61000-3-2 compliant (Class C) Low earth leakage current Over temperature protection • • OV, OC, and short circuit protections Stand-by +5 V Output Auxiliary fan +12 V output Remote On/off and power good signals ANSI/AAMI ES60601-1 3rd ed. compliant IEC/EN 60601-1 3rd ed. compliant. RoHS-6 compliant (EU directive 2002/95/EC) 4000 m altitude operation. • • • Laboratory Equipment Test and Measurement Equipment Medical applications • • • • • MARKET SEGMENT AND APPLICATIONS • • • Video Wall Display & Entertainment Industrial & Process Control Telecommunications MODEL CODING AND OUTPUT RATINGS Model Grade and Output Power ITE: DDP400Medical: MDP400- Output Nominal Voltage 12 VDC: US1224 VDC: US2448 VDC: US48- DP400 - US M 24 - DDP-HS SC Mounting kit includes 4X screws, M4x10, and the thermally conductive graphite sheet 48 Model Number V1 (V) Sealed Conduction/Convection Cooling: SC Heat sink can be ordered as an accessory using the code: 12 D Package/Fan Options I1 1 Convection W/O heat sink (A) I1 2 Conduction W Heat sink (A) V1 ³ Ripple (mV) V2 (V) I2 1 Rated (A) V2 ³ Ripple (mV) 5VSB (V) I5VSB 1 Rated (A) 5VSB ³ Ripple (mV) DDP/MDP400-US12-SC 12 29.2 4 33.3 120 12 1 240 5 2 50 DDP/MDP400-US24-SC 24 14.6 4 16.7 240 12 1 240 5 2 50 DDP/MDP400-US48-SC 48 7.3 8.3 480 12 1 240 5 2 50 4 1 The combined output power of V1, V2 and 5 VSB for all models, when convection cooled and VIN ≥ 180 VRMS, must not exceed 350 W up to 50 °C, and 240 W at 70 °C ambient temperature. See de-rating curves below. 2 The combined output power of V1, V2 and 5VSB for all models, when conduction cooled or convection cooled with heat sink, must not exceed 400 W up to 50 °C, and 300 at 70 °C ambient temperature (the maximum heat sink temperature must remain below +110 °C at +50 °C ambient temperature). 3 Peak-to-Peak measured at 20 MHz Bandwidth. 4 Convection / Conduction output current ratings, do refer to <50 °C ambient temperature and VIN ≥ 180 VRMS. 5 In any case, the chassis hot spot temperature TC should never exceed 90 °C. INPUT SPECIFICATIONS Specification AC Input Voltage DC Input Voltage Input Frequency Input Current Inrush Current Fusing Efficiency Input Power Consumption Power Factor Harmonic Current Fluctuations and Flicker Leakage Current Test Conditions / Notes PS starts and operates at 90 VAC at all load conditions Min. Nominal Max. Units 90 100-240 264 VAC 170 47 50/60 270 440 2.5 5 20 6.3 1.5 - VDC Hz - - 300 µA RMS at 180 VAC, maximum load RMS at 90 VAC, maximum load 265 VAC, full load, cold start. 2X Time Lag 6.3 A, 250 V on L and N 230 VAC, From 50% to full load 94 At 20% full load 90 At 115 VAC, 20% rated load 90 At 100% load 92 Power on, 115-230 VRMS, no load 1 Stand by, 115-230 VRMS, no load 0.5 At full rated load, 115 VAC 60 Hz and 0.95 230 VAC 50 Hz input voltages Complies with EN-61000-3-2 Class C at 230 VAC 50 Hz, >40 W load. Complies with EN-61000-3-3 at nominal voltages and full load. Normal conditions, 264 VRMS, 60 Hz. - A A A % W OUTPUT SPECIFICATIONS Specification V1 Output Voltage V1 Output Power Rating V2 Output Voltage V2 Output Current 5VSB Output Voltage 5VSB Output Current Test Conditions / Notes 12V 24V (0.5% set point accuracy) 48V (0.5% set point accuracy) All models, convection cooling All models, conduction cooling / heat sink All versions. Load on V2: from 5 to 1000 mA Load on V1: from 0.1 to 16.7 A All models, convection/forced air cooling All models (3% set point accuracy) All models, convection cooling All models, conduction cooling / heat sink V1 Voltage Adjustment Range V1 Load-Line-Cross Regulation 5VSB Load-Line-Cross regulation V1 Line Regulation Transient Response (Voltage Deviation) V1, 5VSB V1 Ripple & Noise Start-up Rise Time Start-up Delay Turn-on Overshoot Hold-up Time Minimum Load * Maximum Load Capacitance Temperature Drift VAC: 90 – 264 VRMS V1 Load: 0 – 33.3 A (12V) 0 – 16.7 A (24V) 0 – 8.3 A (48V) V2 Load: 0 – 1 A 5VSB Load: 0 – 2 A VAC: 90 – 264 VRMS V1 Load: 0 – 33.3 A (12V) 0 – 16.7 A (24V) 0 – 8.3 A (48V) V2 Load: 0 – 1 A 5VSB Load: 0 – 2 A VAC: 90 – 264 VRMS 25% load changes at 1 A/µs 12V at 2200 µF Load / IOUT> 0.5 A 24 V at 1000 µF Load / IOUT> 0.5 A 48V at 560 µF Load / IOUT> 0.5 A 5VSB at 560 µF Load / IOUT> 0.1 A All models, Peak-to-peak, 20 MHz BW. 100 nF ceramic and 10 µF tantalum caps at the load. 90<VIN<264, any load conditions. V1 in regulation after PS_ON is asserted V1 in regulation after AC is applied 5VSB in regulation after AC is applied At 500 mA output current, V1 in regulation within 50 ms. At nominal VIN, 365 W, for all outputs At nominal VIN, 350 W, for all outputs At nominal VIN, 200 W, for all outputs All models; V1, V2 and 5VSB At nominal VIN, 25 °C ambient 12 V 24 V 48 V Min. - Nom. 12 24 48 - Max. 350 400 Units 11.25 12.5 13.75 V ±5 5 - 1 1.5 2 - A V %V1 - - ±2 %V1 - - ±5 %5VSB - - ±0.1 %V1 - - ±5 %V1 %5VSB - - 1 %V1 10 - ms - - 60 200 750 500 0 10 10 10 16 20 35 - - -1.2 - 33000 16000 8000 +1.2 - - V W A ms %V1 %V2 %VSB ms A µF mV/°C *- When the load on the main output is less than 100 mA, V2 output voltage might regulate below its minimum value. Contact ROAL Electronics for details. Output Power De-rating Curves Sealed Box w/o Heat Sink DDP400–USxy–SC Sealed Box w Heat Sink DDP400–USxy–SC + DDP-HS SIGNALS/CONTROLS Signal PS_ON P_OK 5VSB output Notes Active low, +5 V TTL signal compatible. Input low voltage Input high voltage (IIN= 200 µA) V1 and V2 disabled when PS_ON is open 5VSB not affected by PS_ON V1 and V2 enabled with PS_ON connected to RTN +5 V TTL compatible Logic level low (<10 mA sinking) Logic level high (100µA sourcing) Low to high time after V1 in regulation Power down warning time Active and in regulation after a 90<VAC<264 is applied 5VSB not affected by PS_ON SIGNAL TIMINGS Above waveforms are expected with AC Input ON/OFF: Standby on - Main outputs on Main output Rise Time 5 VSB Rise Time Main outputs On – P_OK delay Power down warning1 Main Output off – Standby off2 Hold-up time (AC off – P_OK low) AC_ON - Standby turn on time 50 ms ≤ T1 ≤ 250 ms 5 ms ≤ T2 ≤ 85 ms 4 ms ≤ T10 ≤ 20 ms 40 ms ≤ T3 ≤ 100 ms T4 ≥ 1 ms T5 ≥ 1.2 s T6 ≥ 15 ms (115/ 230 VAC) T7 ≤ 500 ms Above waveforms are expected with PS_ON Signal ON/OFF state change: Main Output Rise Time Main Outputs on – P_OK delay Power down warning1 PS_ON - Main Output (off) Timing PS_ON - Main Output (on) Timing 1 2 5 ms ≤ T2 ≤ 85 ms 50 ms ≤ T3 ≤ 100 ms 1 ms ≤ T4 ≤ 5 ms T8 ≤ 1 ms T9 ≤ 200 ms T4 parameter measurement setup will assume at least 10% of the maximum load on each output. T5 parameter measurement setup will assume at least 50% of the maximum load on main output. Min 0 3.0 Typ - Max 2.0 - Unit V V 2.4 0.05 1 - - 0.7 5 0.1 200 V V S Ms Ms PROTECTION FEATURES Specification Input Under Voltage Lockout Input Fuse Over Current Short Circuit Over Voltage Over Temperature (on primary stage) Over Temperature (on secondary side) Isolation Primary to Secondary Isolation Input to Earth Isolation V1 to V2 Isolation Output to Earth Test Conditions / Notes Auto Recovery, Hiccup Mode 2X Time Lag 6.3 A, 250 V on L and N At nominal input voltages. V1: Hiccup mode, auto-recovery. V2: PTC limiting, auto-recovering. 5 VSB: Hiccup mode, autorecovering. At nominal input voltages. V1: Hiccup mode, auto-recovery. V2: PTC limiting, auto-recovering 5 VSB: Hiccup mode, autorecovering. 12V 24V 48V 5VSB Unit shut down and latch off Shut down, latch off. Hiccup mode with auto recovery Reinforced. Basic Min. Nominal Max. Units 60 - 75 - VAC - 6.3 A 110 - 150 %I1MAX - - - 110 - 136 - - - - - - 4000 - - VAC 1500 100 500 - - VAC VDC VDC %VNOM ENVIRONMENTAL SPECIFICATIONS Specification Operating Temperature Range De-rated Operating Temperature Range Storage Temperature Range Humidity Operating Altitude Shock Vibration MTBF Useful Life Cooling Test Conditions / Notes No de-rating up to 50°C PS starts up at -30 °C Convection cooling: Linearly de-rate from 350 W at 50 °C, to 240 W at 70 °C Conduction cooling / heat sink: Linearly de-rate from 400 W at 50 °C, to 300 W at 70 °C. See graphs above. RH, Non-condensing Operating Non-operating Min Nominal Max Units -20 - 50 °C - - 70 °C -40 - 85 °C 90 95 4000 % % m - - EN 60068-2-64 Operating: 5-500 Hz, 1 GRMS (0.002 g2/Hz), 3 axes, 30 min. Non-Operating: 5-500 Hz, 2.46 GRMS (0.0122 g2/Hz), 3 axes, 30 min. EN 60068-2-27 Operating: 30 G /18 ms HALF SINE, 3 axes, 6x axes (3 positive and 3 negative). Non-Operating: 50 G /11ms HALF SINE, 3 axes, 6x axes (3 positive and 3 negative). Full Load, 120 VAC, 50 °C ambient 70% Duty cycle, Telcordia Issue 1 400000 Hours Low line range, 200 W, 40 °C ambient, 4 Years natural convention. Convection with or without heat sink and conduction providing an adequate thermal path between the unit and the external environment. Case hot spot temperature, Tc, should not exceed 90 °C. ELECTROMAGNETIC COMPATIBILITY (EMC) - EMISSIONS Equipment/Performance Class Phenomenon Conditions / Notes Standard Conducted 115 VRMS, 230 VRMS. Maximum load. 4 dB minimum margin EN 55022 (ITE) EN 55011 (ISM) EN 60601-1-2 (Medical) EN 55022 (ITE) EN 55011 (ISM) EN 60601-1-2 (Medical) Radiated Line Voltage Fluctuation and Flicker Harmonic Current Emission At 10 m distance At 20%, 50% and 100% maximum load. Nominal input voltages. Nominal input voltages. All load conditions > 30 W. B B EN 61000-3-3 EN 61000-3-2 C ELECTROMAGNETIC COMPATIBILITY (EMC) - IMMUNITY Phenomenon ESD Radiated Field Electric Fast Transient Surge Conducted RF Immunity Dips and Interruptions Conditions / Notes Test Level Standard Reference standard for the medical version 15 kV air discharge, 8 kV contact, at any point of the system. 3 V/m, 80-1000 MHz, 1 KHz/2 Hz 80% AM. Dwell time is 3 sec for 2 Hz modulation Dwell time is 1 sec for 1KHz modulation ±2 kV on AC power port for 1 minute; ±1 kV on signal/control lines ± kV2 line to line; ± 4 KV line to earth on AC power port; ±0.5 kV for outdoor cables 3 VRMS, 0,15-80 MHz, 1 KHz/2 Hz 80% AM EN 60601-1-2 Dip to 30% for 5 cycle (10 ms) Dip to 40% for 5 cycles (100 ms) Dip to 70% for 25 cycles (500 ms) Drop-out to 5% for 10 ms Interrupts > 95% for 5 s EN61000-4-11 EN61000-4-11 EN61000-4-11 EN61000-4-11 EN61000-4-11 Performance criteria EN 61000-4-2 4 A EN 61000-4-3 3 A EN 61000-4-4 3 A EN 61000-4-5 3 A EN 61000-4-6 3 A A B B B C SAFETY AGENCIES APPROVAL Certification Body CSA/UL IEC IECEE CB Certification CE Safety Standards and file numbers CSA C22.2 No. 60950-1, UL 60950-1; 2007, 2nd edition Category Information Technology Eq. CSA C22.2 No.601.1, ANSI/AAMI ES60601-1 3rd edition Medical IEC/EN 60950-1 2nd edition Information Technology Eq. IEC/EN 60601-1 3 rd edition Medical IEC/EN 61558-2-16 (24 VDC Open Frame version only) Low Voltage Directive (LDV) 2006/95/EC SMPS Information Technology Eq. Low Voltage Directive (LDV) 2007/47/EC MDD Medical OUTLINE DRAWING AND CONNECTIONS _ SEALED BOX Overall dimensions: (83.0 X 212.0 X 42.0/70.1) mm; (3.27 X 8.34 X 1.65/2.76) in Weight: 1300 (1665) g; 2.87 (3.67) lb Connections Wires Gauge and Length AC Input 3X UL2517, 18 AWG, 600 VAC, 270.0 ± 10 mm Stranded DC Output 6X, 14 AWG, Style 1015, 600 VAC, 200.0 ± 10 mm, Stranded Auxiliary Voltages Control Signals 8X UL2517, 22 AWG, Style 1569, 300 VAC, 220.0 ± 10 mm Housed by Connector Molex 911420008 Mates with Molex 901301106 or equivalent. Assignment Live (L) Neutral (N) Protective Earth (PE) 3X +V1 Output (+V1) 3X V1 Return (RTN) +5 V Stand-by Output (+5VSB) Output Power Good (P_OK) - Fan Voltage (-V2) Remote On/Off (PS_ON) + Terminal Remote Sense (+RS) Stand-by/Signals Return (RTN) + Fan Voltage (+V2) Stand-by/Signals Return (RTN) Colour/Pin Brown Blue Green Yellow Red Black Red / 1 Green / 2 Brown / 3 Grey / 4 Yellow / 5 Blue / 6 White / 7 Black / 8 Roal Electronics, S.p.A. may change product specifications and accordingly the information presented in this document. Customers are responsible for their products and applications using Roal Electronics, S.p.A. products. Roal Electronics, S.p.A. assumes no liability from the use of its products outside of specifications. No license is granted to any intellectual property rights by this document. ROAL ELECTRONICS, S.P.A. DISCLAIMS ALL REPRESENTATIONS AND WARRANTIES OF ANY KIND, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, IMPLIED WARRANTIES OF NONINFRINGEMENT, MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. North America Europe, Middle East and Africa ROAL Electronics S.p.A Via Jesina 56/A 60022 – Castelfidardo (AN) Italy Tel:+39 071 721461 Fax:+ 39 071 72146 480 www.roallivingenergy.com ROAL Electronics USA, Inc. 701, Main St. Suite 405 Stroudsburg, PA18360 Phone: + 1 570 421 5750 Fax: +1 570 421 5687 Rev 00 _ November 21, 2012