QAE150 SERIES

QAE150 SERIES
QUARTER-BRICK DC-DC CONVERTER
2:1 ULTRA WIDE INPUT RANGE
UP TO 150Watts
FEATURES
APPLICATIONS
• NO MINIMUM LOAD REQUIRED
• LOW STANDBY POWER CONSUMPTION
• 2250VDC INPUT TO OUTPUT BASIC INSULATION
• SAFETY MEETS UL60950-1, EN60950-1, & IEC60950-1
• CE MARKED
• COMPLIANT TO RoHS II & REACH
2250VDC
ISOLATION
REMOTE
CONTROL
UVP
• WIRELESS NETWORK
• TELECOM/DATACOM
• INDUSTRY CONTROL SYSTEM
• DISTRIBUTED POWER ARCHITECTURES
• SEMICONDUCTOR EQUIPMENT
OCP
SCP
OVP
OTP
TECHNICAL SPECIFICATION All specifications are typical at nominal input, full load and 25
Model
Number
QAE150-12S3P3
QAE150-12S05
QAE150-12S12
QAE150-12S15
QAE150-12S24
QAE150-12S30
QAE150-12S48
QAE150-24S3P3
QAE150-24S05
QAE150-24S12
QAE150-24S15
QAE150-24S24
QAE150-24S30
QAE150-24S48
QAE150-48S3P3
QAE150-48S05
QAE150-48S12
QAE150-48S15
QAE150-48S24
QAE150-48S30
QAE150-48S48
LOW
STANDBY
POWER
otherwise noted
Input Range
Output Voltage
Output Current
@Full Load
Input Current
@ No Load
Efficiency
Maximum
Capacitor Load
VDC
8.5 ~ 22
8.5 ~ 22
8.5 ~ 22
8.5 ~ 22
8.5 ~ 22
8.5 ~ 22
8.5 ~ 22
16.5 ~ 36
16.5 ~ 36
16.5 ~ 36
16.5 ~ 36
16.5 ~ 36
16.5 ~ 36
16.5 ~ 36
33 ~ 75
33 ~ 75
33 ~ 75
33 ~ 75
33 ~ 75
33 ~ 75
33 ~ 75
VDC
3.3
5
12
15
24
30
48
3.3
5
12
15
24
30
48
3.3
5
12
15
24
30
48
A
30
24
10
8
5
4
2.5
30
24
10
8
5
4
2.5
30
25
12
10
6
5
3
mA
50
50
50
50
50
50
50
25
25
25
25
25
25
25
15
15
15
15
15
15
15
%
89
90
91
91
90
90
89
89
90
91
91
91
91
89
89
91
90
90
92
91
92
µF
91000
48000
8300
5300
2100
1300
520
91000
48000
8300
5300
2100
1300
520
91000
50000
10000
6670
2500
1670
630
PART NUMBER STRUCTURE
QAE150 - 48
Series Name
Input
Voltage
(VDC)
12:8.5~22
24:16.5~36
48:33~75
S
05
Output
Quantity
Output
Voltage
(VDC)
3P3:3.3
05:5
12:12
15:15
24:24
30:30
48:48
S:Single
-
P
HS
Ctrl and
Pin Options
Heat-sink
and Mounting Hole Tread Options
:Negative logic
P:Positive logic
:NC
HS:H=0.24” Horizontal, 7G-0029A-F
HS1:H=0.5” Horizontal, 7G-0030A-F
HS2:H=0.24” Vertical, 7G-0031A-F
HS3:H=0.5” Vertical, 7G-0032A-F
(1)
TH:Through hole (No thread)
(1) The module can’t equip Heat-sink with TH option.
1
www.PDUKE.com
2014/10/03
INPUT SPECIFICATIONS
Parameter
Conditions
Operating input voltage range
12Vin(nom)
24Vin(nom)
48Vin(nom)
12Vin(nom)
24Vin(nom)
48Vin(nom)
12Vin(nom)
24Vin(nom)
48Vin(nom)
Power up
Remote ON/OFF
12Vin(nom)
24Vin(nom)
48Vin(nom)
Start-up voltage
Shutdown voltage
Start up time
Constant resistive load
Input surge voltage
1 second, max.
Input filter (1)
Remote ON/OFF
DC-DC ON
Negative logic
(Standard)
DC-DC OFF
Positive logic
DC-DC ON
(Option)
DC-DC OFF
Input current of Ctrl pin
Remote off input current
Referred to –Vin pin
OUTPUT SPECIFICATIONS
Parameter
Voltage accuracy
Line regulation
Load regulation
Voltage adjustability
Remote sense
Ripple and noise
Temperature coefficient
Transient response recovery time
Over voltage protection
Over load protection
Short circuit protection
Conditions
Low Line to High Line at Full Load
3.3 & 5Vout
Others
Maximum output deviation is inclusive of remote sense
% of Vout(nom). If remote sense is not being used, sense pins should
connect to the output pins with the same polarity.
Measured by 20MHz bandwidth
With a 22µF/25V X7R MLCC
3.3Vout, 5Vout
12Vout, 15Vout
With a 22µF/25V X7R MLCC
With a 4.7µF/50V X7R MLCC
24Vout, 30Vout
With a 2.2µF/100V X7R MLCC
48Vout
No Load to Full Load
Isolation resistance
Isolation capacitance
Switching frequency
Safety meets
Case material
Potting material
Weight
MTBF
1 minute (Basic insulation)
12
24
48
Max.
22
36
75
9
18
36
7.3
8.1
15.5
16.3
31.6
32.5
75
100
75
100
30
50
100
Pi type
Short or 0 ~ 1.2 VDC
Open or 3 ~ 12 VDC
Open or 3 ~ 12 VDC
Short or 0 ~ 1.2 VDC
-0.5
1
3
Min.
Typ.
-1.0
-0.1
-0.2
-0.1
-20
Unit
VDC
VDC
VDC
ms
VDC
mA
mA
Max.
Unit
+1.0
+0.1
+0.2
+0.1
+10
%
%
10
%
75
100
200
300
%
%
mVp-p
+0.02
%/℃
µs
115
130
%
110
140
%
Continuous, automatics recovery
250
Conditions
Input to Output
Input (Output) to Base-Plate
500VDC
Min.
Typ.
Max.
2250
2250
1
Unit
VDC
GΩ
pF
270
300
kHz
UL60950-1
EN60950-1
IEC60950-1
Aluminum base-plate with plastic case
Silicone (UL94 V-0)
64g (2.26oz)
3.870 x 105 hrs
1500
330
MIL-HDBK-217F, Full load
ENVIRONMENTAL SPECIFICATIONS
Parameter
Conditions
Operating base-plate temperature
Over temperature protection
2
Typ.
8.5
16.5
33
-0.02
25% load step change
% of Vout(nom); Hiccup mode
% of Iout rated; Hiccup mode
GENERAL SPECIFICATIONS
Parameter
Isolation voltage
Min.
Min.
Typ.
-40
Max.
Unit
+100
+110
www.PDUKE.com
2014/10/03
Storage temperature range
Thermal impedance (2)
-55
Vertical direction by natural
convection (20LFM)
Without Heat-sink
Mount on 2U iron base-plate
With 0.24" Height Heat-sink
With 0.5" Height Heat-sink
+125
9
2.8
7.1
5.5
Thermal shock
Vibration
Relative humidity
MIL-STD-810F
MIL-STD-810F
5% to 95% RH
EMC SPECIFICATIONS
Parameter
EMI
(3)
/W
Conditions
Level
Class A
Class B
EN55022
ESD
EN61000-4-2
Radiated immunity
Fast transient (4)
Surge (4)
Conducted immunity
EN61000-4-3
EN61000-4-4
EN61000-4-5
EN61000-4-6
Air ± 8kV
Contact ± 6kV
20 V/m
± 2kV
EN55024:±2kV
10 Vr.m.s
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
Note:
1.
2.
3.
4.
5.
Input source impedance: The power modules will operate as specifications without external components, assuming that the source voltage has a
very low impedance and reasonable input voltage regulation. Highly inductive source impedances can affect the stability of the power module.
Since real-world voltage source has finite impedance, performance can be improved by adding external filter capacitor.
Recommended Nippon Chemi-con KY series, 100µF/100V.
The heat-sink is optional and P/N: 7G-0029A-F , 7G-0030A-F , 7G-0031A-F , 7G-0032A-F. Please refer to heat-sink selection guide.
The standard modules meet EMI Class A or Class B with external components. For further information, please contact with P-DUKE.
An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5.
Recommended 2 pcs of aluminum electrolytic capacitor (Nippon chemi-con KY series, 220µF/100V) to connect in parallel.
BASE-PLATE GROUNDING: When connect two screw bolts to shield plane, the EMI could be reduced.
CAUTION: This power module is not internally fused. An input line fuse must always be used.
CHARACTERISTIC CURVE
QAE150-48S05 Derating Curve
QAE150-48S05 Derating Curve
With 0.24” Height Heat-sink
QAE150-48S05 Efficiency vs. Input Voltage
QAE150-48S05 Efficiency vs. Output Load
QAE150-48S05 Derating Curve
With 0.5” Height Heat-sink
MECHANICAL DRAWING
3
www.PDUKE.com
2014/10/03
PIN CONNECTION
PIN
DEFINE
1
- Vin
2
Ctrl
3
+ Vin
4
- Vout
5
- Sense
6
Trim
7
+ Sense
8
+ Vout
DIAMETER
0.04 Inch
0.04 Inch
0.04 Inch
0.06 Inch
0.04 Inch
0.04 Inch
0.04 Inch
0.06 Inch
EXTERNAL OUTPUT TRIMMING
Output can be externally trimmed by using the
method shown below.
1. All dimensions in inch (mm)
2. Tolerance :x.xx±0.02 (x.x±0.5)
x.xxx±0.01 (x.xx±0.25)
3. Pin pitch tolerance ±0.01 (0.25)
4. Pin dimension tolerance ±0.004(0.1)
5. The screw locked torque:
MAX 3.5kgf-cm (0.34N-m)
 5.11VOUT (100 + ∆%) (511 + 10.22 ∆%) 
RU = 
−
kΩ
1.225 ∆%
∆%


 511

RD = 
− 10 .22 k Ω
 ∆%

HEAT-SINK TYPE OPTIONS
7G-0029A-F
7G-0030A-F
7G-0031A-F
7G-0032A-F
1. All dimensions in inch (mm)
2. Tolerance :x.xx±0.02 (x.x±0.5)
4
www.PDUKE.com
2014/10/03